Patents Assigned to Toho Titanium Co., Ltd.
  • Publication number: 20170369608
    Abstract: A method for producing an olefin polymerization catalyst includes bringing a solid catalyst component for olefin polymerization, a vinylsilane compound, an organosilicon compound, and an organoaluminum compound into contact with each other in an inert organic solvent under an inert gas atmosphere in the absence of a specific vinyl compound, wherein a washing treatment is not performed after the vinylsilane compound has been added to the reaction system, the solid catalyst component includes a magnesium compound, a titanium halide compound, and an electron donor compound that does not include a phthalic acid ester structure, and includes a diol skeleton, and the organosilicon compound does not include a vinyl group, and includes at least one group selected from an alkoxy group and an amino group.
    Type: Application
    Filed: January 18, 2016
    Publication date: December 28, 2017
    Applicant: TOHO TITANIUM CO., LTD.
    Inventors: Hiroyuki Kono, Toshiya Uozumi, Shingo Yamada, Toshihiko Sugano
  • Patent number: 9803261
    Abstract: A technique is provided, in which impure metal is efficiently separated and removed from titanium-containing raw material such as titanium slag or ilmenite and high titanium-containing raw material is produced. The method for improving quality of titanium-containing raw material containing slag, including steps of: oxidizing the titanium-containing raw material, selectively chlorinating impurities in the titanium-containing raw material, and separating and removing the impure chlorides to obtain high titanium-containing raw material. Alternatively, in this method, the oxidizing treatment and the selective chlorinating treatment are performed simultaneously.
    Type: Grant
    Filed: March 6, 2014
    Date of Patent: October 31, 2017
    Assignee: TOHO TITANIUM CO., LTD.
    Inventors: Matsuhide Horikawa, Seiichiro Tani
  • Patent number: 9796598
    Abstract: A method for producing a potassium titanate easily and inexpensively produces a potassium titanate that exhibits high thermal stability and has a significantly low fibrous potassium titanate content. The method for producing a potassium titanate includes calcining a raw material mixture by heating the raw material mixture to a maximum calcination temperature that exceeds 1000° C. while controlling the heating rate from 1000° C. to the maximum calcination temperature to 15° C./min or less to obtain a calcine, and cooling the calcine while controlling the cooling rate from the maximum calcination temperature to 500° C. to 100° C.
    Type: Grant
    Filed: March 14, 2014
    Date of Patent: October 24, 2017
    Assignee: TOHO TITANIUM CO., LTD.
    Inventors: Naomichi Hori, Takuma Yoshida
  • Patent number: 9789537
    Abstract: High quality titanium ingot is produced by using recovered titanium scrap as a raw material and adding additives. Scrap, each having individual information of identification and process profile information, is passed through automatic reading means to obtain the information and to store it in a data server.
    Type: Grant
    Filed: June 18, 2012
    Date of Patent: October 17, 2017
    Assignee: TOHO TITANIUM CO., LTD.
    Inventors: Hisamune Tanaka, Takayuki Asaoka, Norio Yamamoto, Kazuhiro Taki, Takashi Oda
  • Patent number: 9773642
    Abstract: An electron beam melting furnace includes a hearth, a mold, an electron gun for keeping metal as a molten state, an electron beam controller for controlling direction of the electron beam, an image sensor for molten metal, and an operating device. A method for operating the furnace includes a step of inputting electron beam emitting coordinates in the electron beam controller, a step of emitting the electron beam, a step of detecting a high electron beam intensity spot by the image sensor, a step of calculating coordinates of high electron beam intensity based on the detected signal by the operating device, a step of calculating differences between the coordinates of emission and the coordinates of high electron beam intensity spot, a step of inputting the difference in the electron beam controller, and a step of controlling the location of electron beam spot.
    Type: Grant
    Filed: June 12, 2013
    Date of Patent: September 26, 2017
    Assignee: TOHO TITANIUM CO., LTD.
    Inventors: Takashi Oda, Hisamune Tanaka, Takeshi Shiraki
  • Patent number: 9744588
    Abstract: In production of a reactive metal using a melting furnace for producing metal having a hearth, ingots can be efficiently produced by efficiently cooling the ingots extracted from the mold provided in the melting furnace. In addition, an apparatus structure in which multiple ingots can be produced with high efficiency and high quality from one hearth, is provided. A melting furnace for producing metal is provided, the furnace has a hearth for having molten metal formed by melting raw material, a mold in which the molten metal is poured, an extracting jig which is provided below the mold for extracting ingot cooled and solidified downwardly, a cooling member for cooling the ingot extracted downwardly of the mold, and an outer case for keeping the hearth, the mold, the extracting jig, and the cooling member separated from the air, wherein at least one mold and extracting jig are provided in the outer case, and the cooling member is provided between the outer case and the ingot, or between the multiple ingots.
    Type: Grant
    Filed: February 27, 2012
    Date of Patent: August 29, 2017
    Assignee: TOHO TITANIUM CO., LTD.
    Inventors: Takashi Oda, Hisamune Tanaka, Takeshi Shiraki, Norio Yamamoto
  • Publication number: 20170240682
    Abstract: A method for producing a propylene-based block copolymer produces a propylene-based copolymer that exhibits excellent stereoregularity, rigidity, and impact resistance in a convenient and efficient manner while achieving high polymerization activity. The method for producing a propylene-based block copolymer includes bringing a catalyst into contact with propylene, or propylene and an ?-olefin, and bringing an electron donor compound into contact with the resulting product to produce a propylene-based block copolymer, the catalyst including a solid catalyst component that includes titanium, magnesium, a halogen, and an internal electron donor compound, a specific organoaluminum compound, and a specific external electron donor compound.
    Type: Application
    Filed: August 14, 2015
    Publication date: August 24, 2017
    Applicant: TOHO TITANIUM CO., LTD.
    Inventors: Masafumi Imai, Toshihiko Sugano, Toshiya Uozumi, Yuta Haga
  • Patent number: 9719154
    Abstract: The present invention provides a titanium slab for hot rolling which can be fed into a general purpose hot-rolling mill for producing strip coil, without passage through a breakdown process such as blooming or a straightening process, and can further suppress surface defect occurrence of the hot-rolled strip coil, and a method of producing and a method of rolling the same, characterized in that in the cast titanium slab an angle ? formed by the crystal growth direction (solidification direction) from the surface layer toward the interior and a direction parallel to the slab casting direction (longitudinal direction) is 45 to 90°, and moreover, there is a surface layer structure of 10 mm or greater whose ? is 70 to 90°, and further characterized in that a crystal grain layer of 10 mm or greater is formed whose C-axis direction inclination of a titanium ? phase is, as viewed from the side of the slab to be hot rolled, in the range of 35 to 90° from the normal direction of the surface to be hot rolled.
    Type: Grant
    Filed: February 8, 2010
    Date of Patent: August 1, 2017
    Assignees: NIPPON STEEL & SUMITOMO METAL CORPORATION, TOHO TITANIUM CO., LTD.
    Inventors: Kazuhiro Takahashi, Tomonori Kunieda, Kenichi Mori, Hiroaki Otsuka, Hideki Fujii, Yoshihiro Fujii, Yoshimasa Miyazaki, Takashi Oda, Hisamune Tanaka, Osamu Tada
  • Patent number: 9711822
    Abstract: A lithium-lanthanum-titanium oxide sintered material has a lithium ion conductivity 3.0×10?4 Scm?1 or more at a measuring temperature of 27° C., the material is described by one of general formulas (1?a)LaxLi2-3xTiO3-aSrTiO3, (1?a)LaxLi2-3xTiO3-aLa0.5K0.5TiO3, LaxLi2-3xTi1-aMaO3-a, Srx-1.5aLaaLi1.5-2xTi0.5Ta0.5O3 (0.55?x?0.59, 0?a?0.2, M=at least one of Fe or Ga), amount of Al contained is 0.35 mass % or less as Al2O3, amount of Si contained is 0.1 mass % or less as SiO2, and average particle diameter is 18 ?m or more.
    Type: Grant
    Filed: April 22, 2013
    Date of Patent: July 18, 2017
    Assignees: TOHO TITANIUM CO., LTD., NAKASHIMA SANGYO CO., LTD., THE GAKUSHUIN SCHOOL CORPORATION
    Inventors: Mamoru Nakashima, Yoshiyuki Inaguma, Mikio Nakashima
  • Patent number: 9698430
    Abstract: A lithium-lanthanum-titanium oxide sintered material has a lithium ion conductivity 3.0×10?4 Scm?1 or more at a measuring temperature of 27° C., the material is described by one of general formulas (1-a)LaxLi2-3xTiO3-aSrTiO3, (1-a)LaxLi2-3xTiO3-aLa0.5K0.5TiO3, LaxLi2-3xTi1-aMaO3-a, and Srx-1.5aLaaLi1.5-2xTi0.5Ta0.5O3 (0.55?x?0.59, 0?a?0.2, M=at least one of Al, Fe and Ga), and concentration of S is 1500 ppm or less. The material is obtained by sintering raw material powder mixture having S content amount of 2000 ppm or less in the entirety of raw material powders for mixture, that is, titanium raw material, lithium raw material, and lanthanum raw material.
    Type: Grant
    Filed: July 12, 2013
    Date of Patent: July 4, 2017
    Assignees: TOHO TITANIUM CO., LTD., NAKASHIMA SANGYO CO., LTD., THE GAKUSHUIN SCHOOL CORPORATION
    Inventors: Mamoru Nakashima, Yoshiyuki Inaguma, Mikio Nakashima
  • Patent number: 9683059
    Abstract: A solid catalyst component for olefin polymerization makes it possible to polymerize an olefin with high polymerization activity when used for an olefin polymerization catalyst, and produce an olefin polymer having a low fine powder content, a low coarse powder content, and a low volatile organic compound (VOC) content in high yield. The solid catalyst component for olefin polymerization is produced by suspending (a) a dialkoxymagnesium, and (b) at least one alcohol selected from ethanol, n-propanol, n-butanol, isopropanol, isobutanol, and t-butanol, in an inert organic solvent so that the total amount of the alcohol is 0.5 to 1.5 parts by mass based on 100 parts by mass of the dialkoxymagnesium, to prepare a suspension, and bringing (c) an internal electron donor and (d) a titanium halide compound into contact with the suspension.
    Type: Grant
    Filed: September 24, 2013
    Date of Patent: June 20, 2017
    Assignee: TOHO TITANIUM CO., LTD.
    Inventors: Motoki Hosaka, Hidetoshi Umebayashi, Toshihiko Sugano
  • Patent number: 9670294
    Abstract: A method for producing a solid catalyst component for olefin polymerization produces a novel solid catalyst component for olefin polymerization that achieves excellent olefin polymerization activity and activity with respect to hydrogen during polymerization, and can produce an olefin polymer that exhibits a high MFR, high stereoregularity, and excellent rigidity.
    Type: Grant
    Filed: July 10, 2013
    Date of Patent: June 6, 2017
    Assignee: TOHO TITANIUM CO., LTD.
    Inventors: Motoki Hosaka, Noriaki Nakamura, Toshihiko Sugano
  • Patent number: 9656879
    Abstract: A method for producing titanium tetrachloride is provided, in which valuable materials such as unreacted titanium-containing raw material, carbon raw material and chlorine can be recovered from solid recovered material generated in chlorinating process of titanium-containing raw material, and titanium-containing raw material can be efficiently used. The treatment method of titanium-containing raw material includes the steps: separating and removing impurities selectively from the titanium-containing raw material as chlorides so as to obtain high titanium-containing raw material, producing titanium tetrachloride using the high titanium-containing raw material, and performing separating process of impurities from solid recovered material byproduced in the production of titanium tetrachloride, together with selective chlorinating treatment of the titanium-containing raw material. Thus, the high titanium-containing raw material can be produced while recovering chlorine and impure oxides.
    Type: Grant
    Filed: March 6, 2014
    Date of Patent: May 23, 2017
    Assignee: TOHO TITANIUM CO., LTD.
    Inventors: Matsuhide Horikawa, Eiichi Fukasawa
  • Patent number: 9593188
    Abstract: A method produces a novel solid catalyst component for olefin polymerization that achieves excellent olefin polymerization activity and activity with respect to hydrogen during polymerization, and can produce an olefin polymer that exhibits a high MFR, high stereoregularity, and excellent rigidity. The method includes a first step that brings a magnesium compound, a tetravalent titanium halide compound, and one or more first internal electron donor compounds into contact with each other to effect a reaction, followed by washing; a second step that brings one or more second internal electron donor compounds into contact with a product obtained by the first step to effect a reaction; and a third step that brings a tetravalent titanium halide compound and one or more third internal electron donor compounds into contact with a product obtained by the second step to effect a reaction.
    Type: Grant
    Filed: February 13, 2014
    Date of Patent: March 14, 2017
    Assignee: TOHO TITANIUM CO., LTD.
    Inventors: Motoki Hosaka, Noriaki Nakamura, Shingo Yamada, Toshihiko Sugano
  • Patent number: 9587050
    Abstract: A method for producing a solid catalyst component for olefin polymerization produces a novel solid catalyst component for olefin polymerization that achieves excellent olefin polymerization activity and activity with respect to hydrogen during polymerization, and can produce an olefin polymer that exhibits a high MFR, high stereoregularity, and excellent rigidity.
    Type: Grant
    Filed: February 13, 2014
    Date of Patent: March 7, 2017
    Assignee: TOHO TITANIUM CO., LTD.
    Inventors: Motoki Hosaka, Noriaki Nakamura, Shingo Yamada, Toshihiko Sugano
  • Publication number: 20170044023
    Abstract: A method for producing a potassium titanate easily produces a potassium titanate having a high single phase ratio and a significantly reduced fibrous potassium titanate content in high yield. The method for producing a potassium titanate includes: a mixing step that mixes a titanium raw material with a potassium raw material, the titanium raw material including 0 to 60 mass % of titanium oxide having a specific surface area of 1 to 2 m2/g, 40 to 100 mass % of titanium oxide having a specific surface area of 7 to 200 m2/g, and 0 to 4.5 mass % in total of one or more materials selected from titanium metal and titanium hydride, and the potassium raw material including a potassium compound; a calcination step that calcines a raw material mixture obtained by the mixing step at a calcination temperature of 950 to 990° C.; and a grinding step that grinds a calcined powder obtained by the calcination step using one or more means selected from a vibrating mill and an impact pulverizer.
    Type: Application
    Filed: March 11, 2015
    Publication date: February 16, 2017
    Applicant: TOHO TITANIUM CO., LTD.
    Inventors: Mamoru Nakashima, Hideki Sakai, Daisuke Taki
  • Publication number: 20160326277
    Abstract: High stereoregularity, highly active catalytic performance, and good hydrogen response can be obtained by homopolymerizing propylene in the presence of a catalyst that includes a solid catalyst component including titanium, magnesium, a halogen, a carbonate compound represented by the following formula, and a diether compound. Excellent polymerization behavior can also be obtained when effecting random copolymerization or block copolymerization. R1—O—C(?O)—O—Z—O—R2??(1) wherein R1 and R2 are a hydrocarbon group or a substituted hydrocarbon group having 1 to 24 carbon atoms, or a heteroatom-containing group, provided that R1 and R2 are either identical or different, and Z is a linking group that links two oxygen atoms through a carbon atom or a carbon chain.
    Type: Application
    Filed: August 4, 2014
    Publication date: November 10, 2016
    Applicant: TOHO TITANIUM CO., LTD.
    Inventors: Toshihiko SUGANO, Toshiya UOZUMI, Motoki HOSAKA
  • Patent number: 9463499
    Abstract: For aging deformation of a reaction vessel used for production of titanium sponge by the Kroll method, the deformation of the reaction vessel can be corrected to a desired deformation. The apparatus for correcting the deformation corrects by being inserted inside of the cylindrical deformation of the reaction vessel, the apparatus has multiple cylinder arms radially extendable to a circumference, a deformation-correcting head arranged on a top part of the cylinder arm, a hydraulic power unit connected to the cylinder arm and driving the deformation-correcting head, a detecting means for the stroke of the deformation-correcting head, and a measuring means for the pressing force against the reaction vessel. Furthermore, the method for correcting the deformation of the reaction vessel using the apparatus has a step of pressing the reaction vessel while adjusting stroke of the deformation-correcting head depending on an amount of deformation of the reaction vessel.
    Type: Grant
    Filed: January 24, 2014
    Date of Patent: October 11, 2016
    Assignee: TOHO TITANIUM CO., LTD.
    Inventors: Satoru Nakashima, Tarou Tomita, Atsushi Sakagami
  • Publication number: 20160272504
    Abstract: A method for producing a potassium titanate easily and inexpensively produces a potassium titanate that exhibits high thermal stability and has a significantly low fibrous potassium titanate content. The method for producing a potassium titanate includes calcining a raw material mixture by heating the raw material mixture to a maximum calcination temperature that exceeds 1000° C. while controlling the heating rate from 1000° C. to the maximum calcination temperature to 15° C./min or less to obtain a calcine, and cooling the calcine while controlling the cooling rate from the maximum calcination temperature to 500° C. to 100° C.
    Type: Application
    Filed: March 14, 2014
    Publication date: September 22, 2016
    Applicant: TOHO TITANIUM CO., LTD.
    Inventors: Naomichi Hori, Takuma Yoshida
  • Publication number: 20160215406
    Abstract: Provided is a method for producing metal by molten salt electrolysis, by which the metal can be efficiently produced. A method for producing metal by using an apparatus for molten salt electrolysis having an electrolytic cell and an electrode pair, wherein the molten salt electrolysis in the electrolytic cell and heating of the molten salt by a Joule heat generation between a pair of electrodes for electrolysis are simultaneously performed; and wherein the apparatus for molten salt electrolysis has at least two sets of electrode pair, and at least one set of the electrode pairs is electrically opened.
    Type: Application
    Filed: May 22, 2015
    Publication date: July 28, 2016
    Applicant: TOHO TITANIUM CO., LTD.
    Inventors: Takahiro YAMABE, Yuichi ONO, Koji AKIYAMA, Motoshige SATO, Bunji AKIMOTO