Patents Assigned to Tokai Carbon
  • Patent number: 10927262
    Abstract: Provided is a method for easily producing an oxidized carbon black aqueous dispersion that can highly remove multivalent metal ions and exhibit excellent dispersion stability. A method for producing an oxidized carbon black aqueous dispersion by successively performing on an aqueous slurry of oxidized carbon black having one or more anionic functional groups on a surface thereof a neutralization step of mixing an alkali metal hydroxide and performing heating/neutralization in the presence of one or more selected from a water-soluble chelating agent and a salt thereof or after mixing an alkali metal hydroxide and performing heating/neutralization, mixing one or more selected from a water-soluble chelating agent and a salt thereof and a separation and removal step of separating and removing a multivalent metal ion chelate complex from a mixed solution obtained at the neutralization step using a separation membrane.
    Type: Grant
    Filed: January 20, 2016
    Date of Patent: February 23, 2021
    Assignee: TOKAI CARBON CO., LTD.
    Inventors: Takuya Sakoda, Yoshihiro Sato
  • Publication number: 20210041002
    Abstract: The present invention provides a sintered metal friction material that has excellent wear resistance, heat resistance even at high load and has a higher friction coefficient while maintaining a friction coefficient and wear resistance that are hard to decrease, and has a reduced content of copper of less than 5 mass %. There is provided a sintered metal friction material characterized in that the sintered metal friction material comprises a sintered material of a friction material composition, the friction material composition comprises matrix metals and a friction modifier, the matrix metals comprise following 20 to 40 mass % of iron powder, 20 to 40 mass % of nickel powder, 0.5 to 10 mass % of zinc powder, 0.5 to 5 mass, of tin powder, 0.5 to 4 mass % of copper powder and 0.5 to 5 mass % of sintering assist powder.
    Type: Application
    Filed: November 16, 2017
    Publication date: February 11, 2021
    Applicant: TOKAI CARBON CO., LTD.
    Inventors: Makoto Yasuda, Takuya Kinomura
  • Publication number: 20210020906
    Abstract: A negative electrode material for a lithium-ion secondary battery is disclosed which contains a mass of graphite particle spherical aggregates in which a plurality of flat graphite particles are aggregated. The mass of the graphite particle spherical aggregates has an average circularity, D90/D10, and a crystallite size Lc (004) within a predetermined range, and the proportion of the graphite particle spherical aggregates in which the largest flat graphite particle observed on the outermost surface has a circle equivalent diameter of 2 ?m to 12 ?m in graphite particle spherical aggregates having a circle equivalent diameter of 10 ?m or more when observed by SEM is 80% or more.
    Type: Application
    Filed: December 19, 2018
    Publication date: January 21, 2021
    Applicant: TOKAI CARBON CO., LTD.
    Inventors: Toshiki Yamazaki, Yoshiho Masuda
  • Publication number: 20210017393
    Abstract: It is intended to provide a carbon black which can confer reinforcing properties and low exothermicity, which are usually incompatible, as well as excellent abrasion resistance, when mixed with a rubber component, and is suitable for tire tread rubber that is used particularly under severe driving conditions. The present invention provides a carbon black having surface free energy ?d of 50 to 200 mJ/m2 determined by a reverse-phase gas chromatography analysis method and a strongly acidic group concentration of 0 to 0.115 ?mol/m2.
    Type: Application
    Filed: April 7, 2016
    Publication date: January 21, 2021
    Applicant: TOKAI CARBON CO., LTD.
    Inventor: Kengo Kurisu
  • Patent number: 10883170
    Abstract: The present invention relates to carbon material having, on the base material, a coating layer that includes tantalum carbide (TaC), and a method for producing the carbon material. For example, the carbon material may include a base material and a coating layer on the surface of the base material. The coating layer may include TaC having average crystal grain size of 10-50 ?m.
    Type: Grant
    Filed: April 27, 2018
    Date of Patent: January 5, 2021
    Assignee: TOKAI CARBON KOREA CO., LTD
    Inventor: Dong Wan Jo
  • Publication number: 20200165138
    Abstract: The present invention relates to a method for manufacturing activated carbon for electrode material, and, more specifically, to activated carbon having alkali metal content of 50 ppm or less for electrode material, and to a method for manufacturing the activated carbon.
    Type: Application
    Filed: August 14, 2018
    Publication date: May 28, 2020
    Applicant: TOKAI CARBON KOREA CO., LTD
    Inventor: Chang Wook SEOL
  • Publication number: 20200149157
    Abstract: The present invention relates to carbon material having, on the base material, a coating layer that includes TaC, and a method for producing the carbon material. For example, the carbon material may include a base material and a coating layer on the surface of the base material. The coating layer may include TaC, which may have a maximum diffraction peak value on the (111) surface, where diffraction peak values may be generated by diffractions of X-rays in XRD analysis.
    Type: Application
    Filed: April 27, 2018
    Publication date: May 14, 2020
    Applicant: TOKAI CARBON KOREA CO., LTD
    Inventor: Dong Wan JO
  • Publication number: 20200140997
    Abstract: The present invention relates to carbon material having, on the base material, a coating layer that includes tantalum carbide (TaC), and a method for producing the carbon material. For example, the carbon material may include a base material and a coating layer on the surface of the base material. The coating layer may include TaC having average crystal grain size of 10-50 ?m.
    Type: Application
    Filed: April 27, 2018
    Publication date: May 7, 2020
    Applicant: TOKAI CARBON KOREA CO., LTD
    Inventor: Dong Wan JO
  • Patent number: 10586687
    Abstract: A method and apparatus for reproducing a component of a semiconductor manufacturing apparatus, and a reproduced component are provided. The method may include a preparing step of preparing a damaged component of a semiconductor manufacturing apparatus, a first cleaning step of cleaning the damaged component, a masking step of masking at least one of areas including an undamaged part of the damaged component, a reproduced part forming step of forming a reproduced part on the damaged component using a chemical vapor deposition (CVD), a post-grinding step of grinding the damaged component with the reproduced part, and a second cleaning step of cleaning the damaged component with the reproduced part.
    Type: Grant
    Filed: December 29, 2016
    Date of Patent: March 10, 2020
    Assignee: TOKAI CARBON KOREA CO., LTD.
    Inventors: Ki Won Kim, Hyeong Uk Roh, Jong Sung Yun, Won Pyo Hong
  • Publication number: 20190206686
    Abstract: Provided according to an embodiment of the present invention is a component for fabricating an SiC semiconductor, having a plurality of layers having different transmittances, the component comprising two or more superposed layers, wherein each of the superposed layers contains SiC and has a transmittance value different from that of another adjacent layer.
    Type: Application
    Filed: August 18, 2017
    Publication date: July 4, 2019
    Applicant: TOKAI CARBON KOREA CO., LTD.
    Inventor: JOUNG IL KIM
  • Publication number: 20190177172
    Abstract: The present invention relates to an SiC material and an SiC composite material and, more particularly, to an SiC material and an SiC composite material having a diffraction intensity ratio (I) of an X-ray diffraction peak, calculated by formula 1 down below, of less than 1.5. The present invention can provide an SiC material and an SiC composite material which can be etched evenly when exposed to plasma and thereby reduce the occurrence of cracks, holes and so forth.
    Type: Application
    Filed: August 18, 2017
    Publication date: June 13, 2019
    Applicant: TOKAI CARBON KOREA CO., LTD.
    Inventor: JOUNG IL KIM
  • Patent number: 10308511
    Abstract: A method for easily producing a graphite powder for use as a lithium secondary battery negative electrode material with small specific surface area while reducing energy consumption, and achieving high graphitization efficiency, includes melt-mixing a coke powder and a carbon precursor binder so that an amount of fixed carbon included in the carbon precursor binder is 5 to 15 parts by mass based on 100 parts by mass of the coke powder, to prepare a mixture, and pressing the mixture to prepare a compact, the coke powder being obtained by heating a green coke powder at 600 to 1450° C. in a non-oxidizing atmosphere, the green coke powder having a cumulative particle size at 50% in a volumetric cumulative particle size distribution of 5 to 50 ?m; heating the compact in a non-oxidizing atmosphere to effect carbonization and graphitization to obtain a graphitized compact; and grinding the graphitized compact.
    Type: Grant
    Filed: July 23, 2013
    Date of Patent: June 4, 2019
    Assignee: TOKAI CARBON CO., LTD.
    Inventors: Kazuhiro Yamamoto, Mayuri Komoriya, Motohiro Yamaki, Tomohito Fukugawa, Akihiro Kuroyanagi
  • Patent number: 9975779
    Abstract: A CVD-SiC formed body has low light transmittance and high resistivity, and may suitably be used as a member for an etcher that is used for a semiconductor production process, for example. The SiC formed body is formed using a CVD method, and includes 1 to 30 mass ppm of boron atoms, and more than 100 mass ppm and 1000 mass ppm or less of nitrogen atoms. The SiC formed body preferably has a resistivity of more than 10 ?·cm and 100,000 ?·cm or less, and a light transmittance at a wavelength of 950 nm of 0 to 1%.
    Type: Grant
    Filed: September 13, 2012
    Date of Patent: May 22, 2018
    Assignee: TOKAI CARBON CO., LTD.
    Inventors: Takaomi Sugihara, Masaaki Asakura, Takeshi Tokunaga, Tetsuya Sadaki
  • Patent number: 9956589
    Abstract: A method of repairing a semiconductor processing component is provided, in which the method includes preparing a semiconductor processing component including a tantalum carbide (TaC) coating layer on which a silicon carbide (SiC)-deposited layer is formed, and performing a thermal process on the semiconductor processing component at a temperature of 1,700° C. to 2,700° C. under a gaseous condition using at least one gas selected from the group consisting of a gas including hydrogen, a gas including chlorine, and an inert gas, or under a vacuum condition.
    Type: Grant
    Filed: December 11, 2015
    Date of Patent: May 1, 2018
    Assignee: Tokai Carbon Korea Co., LTD
    Inventor: Joung Il Kim
  • Patent number: 9914835
    Abstract: Carbon black is used as a component of a rubber composition, ensures that the resulting rubber exhibits improved processability, is reinforced in an improved manner, and exhibits low heat buildup, and may suitably be used for a rubber member (e.g., tire tread) and the like for which high abrasion resistance is required. The carbon black includes primary particles having an average particle size of 15 to 35 nm, and forms aggregates having a Stokes mode diameter measured using a centrifugal sedimentation method of 140 to 180 nm, and having a spherical shape when observed using a transmission electron microscope.
    Type: Grant
    Filed: July 24, 2013
    Date of Patent: March 13, 2018
    Assignee: TOKAI CARBON CO., LTD.
    Inventors: Masashi Tsuruta, Takeshi Akahane, Hiroki Uchiyama
  • Publication number: 20180037760
    Abstract: Provided is a method for conveniently producing a water dispersion of oxidized carbon black particles that exhibits excellent dispersibility and storage stability, in the case of producing a water dispersion of oxidized carbon black particles by liquid-phase oxidation of carbon black particles using a persulfate. In the method for producing a water dispersion of oxidized carbon black particles by bringing at least one persulfate and carbon black particles into contact to perform liquid-phase oxidation, in the presence of an inorganic alkali in an amount equal to or greater than an amount theoretically necessary for neutralizing an acidic product produced by the liquid-phase oxidation, the persulfate and the carbon black particles are brought into contact in water and subjected to liquid-phase oxidation treatment while being heated.
    Type: Application
    Filed: January 20, 2016
    Publication date: February 8, 2018
    Applicant: TOKAI CARBON CO., LTD.
    Inventors: Tomoaki Kirino, Tohru Takei, Yoshihiro Sato, Hironori Nawate
  • Publication number: 20180022926
    Abstract: Provided is a method for easily producing an oxidized carbon black aqueous dispersion that can highly remove multivalent metal ions and exhibit excellent dispersion stability. A method for producing an oxidized carbon black aqueous dispersion by successively performing on an aqueous slurry of oxidized carbon black having one or more anionic functional groups on a surface thereof a neutralization step of mixing an alkali metal hydroxide and performing heating/neutralization in the presence of one or more selected from a water-soluble chelating agent and a salt thereof or after mixing an alkali metal hydroxide and performing heating/neutralization, mixing one or more selected from a water-soluble chelating agent and a salt thereof and a separation and removal step of separating and removing a multivalent metal ion chelate complex from a mixed solution obtained at the neutralization step using a separation membrane.
    Type: Application
    Filed: January 20, 2016
    Publication date: January 25, 2018
    Applicant: TOKAI CARBON CO., LTD.
    Inventors: Takuya Sakoda, Yoshihiro Sato
  • Publication number: 20170051124
    Abstract: A novel carbon black can improve rubber properties (e.g., degree of reinforcement and heat buildup). The carbon black has an aggregate void modal diameter Dmp determined by mercury porosimetry of 25 to 60 nm, and has a ratio (?Dmp/modal diameter Dmp) of a half-width ?Dmp of an aggregate void diameter distribution determined by mercury porosimetry to the aggregate void modal diameter Dmp of 0.30 to 0.56.
    Type: Application
    Filed: November 26, 2014
    Publication date: February 23, 2017
    Applicant: TOKAI CARBON CO., LTD.
    Inventors: Kengo Kurisu, Hiroki Uchiyama
  • Patent number: 9490157
    Abstract: Semiconductor processing and equipment are disclosed. The semiconductor equipment and processing provide semiconductor wafers with reduced defects.
    Type: Grant
    Filed: March 31, 2009
    Date of Patent: November 8, 2016
    Assignee: TOKAI CARBON CO., LTD.
    Inventors: Jitendra S. Goela, Michael A. Pickering, James T. Fahey, Melinda S. Strickland
  • Publication number: 20160177102
    Abstract: Carbon black is used as a component of a rubber composition, ensures that the resulting rubber exhibits improved processability, is reinforced in an improved manner, and exhibits low heat buildup, and may suitably be used for a rubber member (e.g., tire tread) and the like for which high abrasion resistance is required. The carbon black includes primary particles having an average particle size of 15 to 35 nm, and forms aggregates having a Stokes mode diameter measured using a centrifugal sedimentation method of 140 to 180 nm, and having a spherical shape when observed using a transmission electron microscope.
    Type: Application
    Filed: July 24, 2013
    Publication date: June 23, 2016
    Applicant: TOKAI CARBON CO., LTD.
    Inventors: Masashi TSURUTA, Takesh AKAHANE, Hiroki UCHIYAMA