Patents Assigned to Toyo Denso Kabushiki Kaisha
  • Patent number: 6081085
    Abstract: A power window apparatus for a vehicle, which has an emergency switch being capable of cutting off a power-window-closing control switch element conjointly with the operation of a switch for opening the power window and has a contactor sliding between normally closed contacts and normally open contacts provided in the form of electrode patterns on a printed circuit board, whereon electrodes extend over the contactor sliding area and a entire surface of the board except the contactor sliding area is covered with a coating of waterproof resin. The emergency switch can eliminate an abnormal simultaneous energization of both the window-opening and closing relays in an accident (such as the vehicle sinking into water) by maintaining the conducting state of the normally open contact even if the exposed portions of the electrode patterns are partly damaged by electrolysis of material.
    Type: Grant
    Filed: April 8, 1999
    Date of Patent: June 27, 2000
    Assignee: Toyo Denso Kabushiki Kaisha
    Inventors: Nobuaki Ohashi, Hiroshi Sato
  • Patent number: 6040659
    Abstract: A discharge-lamp lighting device has a housing with a power supply socket formed therein and accommodating a printed circuit board with a coil case having a primary coil formed by plural parallel plate-conductors insert-molded around the body thereof and a discharge lamp socket integrally fitted thereon and including a secondary coil therein. A lamp lighting circuit is formed by mounting the coil case on the printed circuit board. The discharge lamp lighting device is formed as a single solid device by potting all the components in the housing with insulating resin poured in a melted state and solidified therein, thus eliminating the need of providing a high-voltage cable between the circuitry and the lamp socket.
    Type: Grant
    Filed: September 4, 1998
    Date of Patent: March 21, 2000
    Assignee: Toyo Denso Kabushiki Kaisha
    Inventors: Kenichi Masuda, Tsutomu Hasegawa, Fuminori Teramoto
  • Patent number: 6023215
    Abstract: An engine igniting coil device adapted to be mounted in a cylindrical bore of an engine and directly connected with an ignition plug therein has a coil case containing an igniting coil assembly and made of conductive magnetic material which is held at the ground potential level, thus preventing a decrease of output factor of the igniting coil of produced magnetic flux when spreading about and passing through a cylinder head of the engine and eliminating the possibility of leakage discharge from a high-voltage portion of the igniting coil assembly to the coil case and the cylinder head.
    Type: Grant
    Filed: June 23, 1999
    Date of Patent: February 8, 2000
    Assignee: Toyo Denso Kabushiki Kaisha
    Inventors: Makoto Sakamaki, Toshiyuki Shinozawa, Yoshiharu Saito
  • Patent number: 6011457
    Abstract: An engine igniting coil device directly attachable to an igniting plug, wherein both primary and secondary coil bobbins have flangeless ends, the secondary coil bobbin has inwardly protruding ribs for coaxially supporting the flangeless end of the primary coil bobbin mounted therein and the secondary coil bobbin also has protrusions formed at its external wall apart from a high-voltage terminal of the secondary coil wound thereon and is coaxially mounted in a coil case by abutting its protrusions on an inner wall thereof, thus eliminating the possibility of damaging the bobbins by a large thermal stress produced in solidified insulating resin in a coil case by a differential thermal shrinkage in an axial direction and preventing a leakage current from a high-voltage side of the secondary coil bobbin to the coil case through a flange-like connection.
    Type: Grant
    Filed: August 28, 1997
    Date of Patent: January 4, 2000
    Assignee: Toyo Denso Kabushiki Kaisha
    Inventors: Makoto Sakamaki, Toshiyuki Shinozawa, Yoshiharu Saito
  • Patent number: 5952729
    Abstract: A junction box 2 is formed at a mounting portion of a meter unit 3 disposed at a central portion of a rear handlebar cover 1 in a motorcycle, and wire harnesses 12 and 14 connected to a vehicle body and a front handlebar cover are connected to the junction box 2. Bus bars 31 and 33 made of a metal plate or bar are integrally embedded within the rear handlebar cover made of a synthetic resin in order to electrically connect electric parts such as switches Ss, Sd, Sw, Sh and the like supported on left and right portions of the rear handlebar cover 1 and the junction box 2 to each other. Thus, it is possible to easily and reliably perform the wiring to the electric parts supported on the handlebar cover 1 in the motorcycle.
    Type: Grant
    Filed: November 19, 1997
    Date of Patent: September 14, 1999
    Assignee: Toyo Denso Kabushiki Kaisha
    Inventors: Toshihiko Shiratori, Hiroshi Sakamoto, Masazumi Igarashi
  • Patent number: 5950956
    Abstract: An ignition coil winding method for spirally winding an element wire in conical banks of wire turns one by one in both forward and backward directions on a coil bobbin provides in particular that the number of wire turns placed in the reverse descending spiral winding direction is larger than that placed in the forward ascending spiral winding direction, thus forming a reliable coil with no falling-down of the banks of wire turns during the winding operation.
    Type: Grant
    Filed: February 13, 1998
    Date of Patent: September 14, 1999
    Assignee: Toyo Denso Kabushiki Kaisha
    Inventor: Kikuo Yukitake
  • Patent number: 5938143
    Abstract: An ignition coil winding method for spirally winding an element wire in conical banks of wire turns one by one around a coil bobbin provides in particular that a nozzle can vertically move toward and away from the coil bobbin according to a changing winding radius and can swing in the direction normal to the longitudinal axis of the bobbin to maintain constant tension of the element wire. This method also uses a nozzle whose opening diameter is 2 to 6 times larger than that of the element wire to eliminate oscillation of the element wire in the nozzle opening.
    Type: Grant
    Filed: February 13, 1998
    Date of Patent: August 17, 1999
    Assignee: Toyo Denso Kabushiki Kaisha
    Inventor: Kikuo Yukitake
  • Patent number: 5929736
    Abstract: In an engine igniting coil device comprising an ignition coil assembly potted integrally in a coil case by injecting melted insulating resin, a secondary coil is formed on a coil bobbin by bank winding an element wire in layers of wire turns one over another at a certain bank angle in an axial direction on the bobbin and by slope-winding of layers on the end portion of the bobbin by tapering the coil (by reducing the number of layers therein) in the winding direction. This allows setting a dielectric strength of interlayer insulation of the secondary coil according to a potential distribution therebetween, which is secured by forming an insulation resin layer of a reduced thickness between the coil case and the secondary coil of the secondary coil bobbin, thus realizing a compact engine-igniting coil device.
    Type: Grant
    Filed: August 28, 1997
    Date of Patent: July 27, 1999
    Assignee: Toyo Denso Kabushiki Kaisha
    Inventors: Makoto Sakamaki, Toshiyuki Shinozawa, Yoshiharu Saito
  • Patent number: 5870012
    Abstract: An engine ignition coil device which comprises a coil case composed of a first cylindrical case and a second case having a small tubular hole in its center portion and an upper external shoulder at its open end fitted in an open end of the first case to form a closed end of the coil case and an internal unit assembled from a primary side coil bobbin, a secondary-side coil bobbin having a high-voltage terminal holder projecting from a center of its end flange portion, a rod-shaped core, and a high-voltage terminal attached to the high-voltage terminal holder and having a contact for electrically connecting an ignition plug thereto. The internal assembly is mounted in the coil case by inserting the high-voltage terminal holder in the small tubular hole of the secondary case with a tip of the contact projected outwardly therefrom and formed integrally with the coil case by injecting melted insulating resin into the coil case.
    Type: Grant
    Filed: December 19, 1996
    Date of Patent: February 9, 1999
    Assignee: Toyo Denso Kabushiki Kaisha
    Inventors: Makoto Sakamaki, Toshiyuki Shinozawa
  • Patent number: 5739751
    Abstract: A control mechanism for controlling hazard warning and turn indicator lamps in a vehicle is combined with a control lever in the vicinity of a steering wheel for easy operation. When the control lever is angularly displaced in a first direction, an elevator (displacing member) is displaced in a corresponding direction. At this time, a movable contact is also displaced into contact with hazard warning fixed contacts, turning on a hazard switch to energize turn signal lamps in a hazard warning state. When the control lever is displaced in a direction substantially perpendicular to the first direction while in the hazard warning state, a turn switch is turned on, thereby electrically canceling the hazard warning state. The hazard warning state is thus automatically canceled upon switching from the hazard warning state to a direction indicating state.
    Type: Grant
    Filed: March 20, 1996
    Date of Patent: April 14, 1998
    Assignee: Toyo Denso Kabushiki Kaisha
    Inventors: Dai Ishihara, Katsufumi Nagatome, Yoshimitsu Ishida, Kazunari Ishiguro, Norio Takahashi, Mitsuo Horie
  • Patent number: 5581871
    Abstract: A process for producing a pulse generator which includes a stay, a coil assembly, a core surrounded by the coil assembly, and a magnet clamped between a base end of the core and the stay, all of which are coupled to one another by a synthetic resin. In a producing process, the insert assembly including the core connected at its base end to the stay through the magnet is inserted into a resin mold having a reference receiving portion into which the substantially entire core is fitted and which receives at least one of the tip and base ends of the core. A molten synthetic resin is poured into the resin mold to form a case of the synthetic resin, which includes a positioning projection on an outer surface thereof at a location spaced at a constant distance from at least one of the tip and base ends of the core.
    Type: Grant
    Filed: April 26, 1994
    Date of Patent: December 10, 1996
    Assignee: Toyo Denso Kabushiki Kaisha
    Inventor: Kazushi Yasuno
  • Patent number: 5496978
    Abstract: A spring holder is engaged with a lower end portion of a cancel cam integrally rotatable with a steering shaft. A cam spring is interposed between the spring holder and a cancel cam. A lower end portion of the spring holder is supported on an upper side clip which secures a bearing supported around the steering shaft. When the cancel cam rotates integrally with the steering shaft, the upper side clip supporting the spring holder also rotates integrally with the steering shaft, and there is no sliding portion in the spring holder and the cam spring.
    Type: Grant
    Filed: April 16, 1993
    Date of Patent: March 5, 1996
    Assignee: Toyo Denso Kabushiki Kaisha
    Inventors: Kazunori Umezawa, Kiyoshi Sashida
  • Patent number: 5468926
    Abstract: A switch device includes a conductive plate which is embedded in a housing of a synthetic resin and has one end projecting from the housing. A substantially V-shaped movable contact is supported at the one end of the conductive plate. An urging pin is carried on an operating member swingable about an axis parallel to an axis of swinging movement of the movable contact and is resiliently brought into abutment against the movable contact. In such switch device, support sections are integrally provided on one of inclined portions of the movable contact for receiving one end of the conductive plate which is formed into a non-bent flat plate-like configuration. Thus, it is unnecessary to conduct the bending of the conductive plate, and the movable contact can be swingably supported at the one end of the conductive plate, leading to an enhanced assembling efficiency.
    Type: Grant
    Filed: April 26, 1994
    Date of Patent: November 21, 1995
    Assignee: Toyo Denso Kabushiki Kaisha
    Inventor: Hiroshi Sato
  • Patent number: 5444427
    Abstract: An engine igniting coil device comprising a coil case with a plurality of coil units disposed therein and integrally potted with insulating resin, which is featured by provision with a coil cover that fits in the coil case and can mount therein high-voltage and low-voltage terminal sockets for the coil units, allowing the assembly of the electrical connections of the coil units in optimal conditions.
    Type: Grant
    Filed: September 20, 1993
    Date of Patent: August 22, 1995
    Assignee: Toyo Denso Kabushiki Kaisha
    Inventors: Yasuhiko Ida, Makoto Sakamaki
  • Patent number: 5442149
    Abstract: In a switch apparatus for an automobile having a pair of right-hand switch units and left-hand switch units to be arranged vis-a-vis in a driving compartment of an automobile, a commonly available casing for each of the switch units comprises a pair of housings symmetrically arranged to each other with respect to the central axis thereof in order to accommodate therein switch component parts. One of the housings is provided for the right-hand switch unit and the other is for the left-hand switch unit, whereby resulting in a decrease of component parts and a diminution of the die cost.
    Type: Grant
    Filed: October 29, 1993
    Date of Patent: August 15, 1995
    Assignee: Toyo Denso Kabushiki Kaisha
    Inventor: Hiroshi Sato
  • Patent number: 5416459
    Abstract: An engine igniting coil device wherein an I-type core fitted in a hollow portion of a primary coil bobbin and a U-type core are arranged to oppose at their end faces, each other at a specified gap therebetween to form a closed magnetic circuit. The primary coil bobbin with the I-type core has a core holding portion integrally formed thereon for attaching thereto an end portion of the U-type core and the core holding portion also serves as an anti-cracking cover. This cover can accurately determine the positions of both cores and can effectively prevent initiation of cracking in the potting resin injected and cured in the coil case.
    Type: Grant
    Filed: September 20, 1993
    Date of Patent: May 16, 1995
    Assignee: Toyo Denso Kabushiki Kaisha
    Inventors: Yasuhiko Ida, Makoto Sakamaki
  • Patent number: 5329163
    Abstract: The present invention relates to an auto-switch which is used for a control circuit of a power window for moving automobile window glass up and down using an electric window motor, and has a manual/automatic contact, wherein the auto-switch is operably by a single operating knob. In the auto-state, the auto-switch can mechanically retain the manual/automatic contact at a closed state, and can always reset the operating knob to the neutral position.
    Type: Grant
    Filed: December 12, 1991
    Date of Patent: July 12, 1994
    Assignee: Toyo Denso Kabushiki Kaisha
    Inventors: Hiroshi Satoh, Noboru Kamiya, Toru Tanaka, Sadayoshi Oshima, Minoru Mohri
  • Patent number: 5280775
    Abstract: A constant-pressure operating valve is provided to allow communication between a canister passage connected to a canister and a fuel tank passage connected to a fuel tank and to selectively terminate the communication between them. The constant-pressure operating valve is opened when the internal pressure of the fuel tank exceeds a predetermined value, thereby allowing the fuel vapor in the fuel tank to flow into the canister. Further, when the engine is in operation, the constant-pressure operating valve can be opened, for example, through the action of solenoid, irrespective of the internal pressure of the fuel tank. If the constant-pressure operating valve is opened when the internal pressure of the fuel tank is less than the predetermined value, then the fuel vapor in the fuel tank is drawn into the canister, and so even if the lid of the fuel tank is opened in this condition, the amount of the vapor escaping into the atmosphere is limited.
    Type: Grant
    Filed: April 27, 1992
    Date of Patent: January 25, 1994
    Assignees: Toyo Denso Kabushiki Kaisha, Honda Giken Kogyo Kabushiki Kaisha
    Inventors: Toru Tanamura, Tsuyoshi Sawada, Hideo Watanabe, Takeaki Nakajima
  • Patent number: 5233140
    Abstract: A switch unit has at least a pair of switches and a pair of push buttons arranged corresponding to the pair of switches. A lock member is arranged between the pair of the push buttons to engagingly lock the movement of one of the push buttons at the time of an operation of the other of the push buttons, whereby an unexpected concurrent operations of the adjoining push buttons may be effectively prevented.
    Type: Grant
    Filed: November 25, 1991
    Date of Patent: August 3, 1993
    Assignee: Toyo Denso Kabushiki Kaisha
    Inventors: Tsugio Asano, Yasuji Nojiri
  • Patent number: 5225801
    Abstract: Disclosed is an engine igniting coil device which comprises a plurality of coil units arranged in a case and unitarily potted therein with thermosetting resin, and is characterized by that only when the coil units being mounted in the coil case, electrical connections at the primary and the secondary sides may be accomplished with the optimally treated primary and secondary wirings.
    Type: Grant
    Filed: April 23, 1991
    Date of Patent: July 6, 1993
    Assignee: Toyo Denso Kabushiki Kaisha
    Inventors: Yashuhiko Ida, Bortman T. Jung