Patents Assigned to Toyo Engineering Corporation
  • Patent number: 8663995
    Abstract: There are provided a method for analyzing an aqueous ammonium carbamate solution whereby the composition of an unreacted-gas absorber outlet liquid can be specified in real time, and a method for operating an unreacted gas absorber by use of the same.
    Type: Grant
    Filed: May 12, 2010
    Date of Patent: March 4, 2014
    Assignee: Toyo Engineering Corporation
    Inventors: Eiji Sakata, Kenji Yoshimoto, Shuhei Nakamura
  • Patent number: 8622438
    Abstract: A piping system comprising: a main pipe; a first pipe member connecting an equipment nozzle and the main pipe via a first bellows; a second pipe member connected to a side part of the main pipe; a third pipe member connected to the other end of the second pipe member via a second bellows; first and second tie rod support members fixed to the first and third pipe members; tie rods that interconnect the tie rod support members; and an anchor that sets a portion of the main pipe as a fixed point. Lengths of the pipe members between the tie rod support members are determined so that the first bellows contracts by thermal expansion of the equipment nozzle, the first pipe member, and the pipe member of the main pipe below the anchor, and the second bellows contracts by an amount equally to that of the first bellows.
    Type: Grant
    Filed: October 25, 2011
    Date of Patent: January 7, 2014
    Assignee: Toyo Engineering Corporation
    Inventor: Kensuke Noda
  • Publication number: 20130256115
    Abstract: A distillation apparatus of the present invention includes high-pressure column 1 corresponding to a region above a heat exchanging section located at a lowermost part of a region including a trayed section or a packed bed section, which is used as a rectifying section; and low-pressure column 2 that is located above as seen from high-pressure column 1, which integrates a region including a trayed section or a packed bed section which is used as a stripping section, with rectifying section corresponding portion 2g that corresponds to a region locating below the heat exchanging section located at the lowermost part in the rectifying section. Rectifying section corresponding portion 2g is located on top 2c of the stripping section in low-pressure column 2 so that rectifying section corresponding portion 2g continues to the stripping section.
    Type: Application
    Filed: March 7, 2013
    Publication date: October 3, 2013
    Applicant: TOYO ENGINEERING CORPORATION
    Inventors: Toshihiro Wakabayashi, Takato Nakao
  • Publication number: 20130251610
    Abstract: The present invention relates to a method for producing lithium carbonate, which is important as a raw material of a lithium ion battery and the like, from brine resources. More specifically, the invention relates to a method for producing lithium carbonate, in which carbon dioxide gas obtained by calcining limestone is introduced, in the presence of ammonia, into a concentrated brine, which is prepared from a lithium-containing brine as a raw material through an evaporative concentrating step, a desulfurizing step and an electrodialysis step, thereby depositing lithium carbonate crystals, and the crystals thus deposited are recovered through solid-liquid separation.
    Type: Application
    Filed: November 29, 2012
    Publication date: September 26, 2013
    Applicants: NITTETSU MINING CO., LTD., SUMITOMO CORPORATION, TOYO ENGINEERING CORPORATION
    Inventors: Masanobu KAWATA, Hirohumi TANAKA, Kohei MITSUHASHI, Ryo KAWARABUKI, Youichi YAMAMOTO, Keita KAMIYAMA, Atsushi MORIYA, Norifumi SAKAI
  • Publication number: 20130220791
    Abstract: A distillation apparatus includes a rectifying column, a stripping column located above seen from the rectifying column, a liquid sump unit located at a predetermined stage of the stripping column and configured to hold liquid that has flowed downward, a heat exchanger located in the liquid sump unit, a second pipe for introducing vapor in the rectifying column to the heat exchanger of the stripping column, and a third pipe for introducing fluids flowing out from the heat exchanger of the stripping column to the rectifying column. Further, a flare line having lower pressure than pressure in the rectifying column is connected to a downstream side of the third pipe. The distillation apparatus can switch a first flow toward an inside of the rectifying column through the third pipe to a second flow branching from the third pipe toward a pipe at a lower pressure side.
    Type: Application
    Filed: February 22, 2013
    Publication date: August 29, 2013
    Applicant: TOYO ENGINEERING CORPORATION
    Inventor: TOYO ENGINEERING CORPORATION
  • Publication number: 20130213792
    Abstract: A distillation apparatus includes a rectifying column, a stripping column, a first pipe that communicates a column top of the stripping column with a column bottom of the rectifying column, and a compressor configured to compress vapor from the stripping column and then to feed the compressed vapor to the rectifying column. The distillation apparatus further includes a heat exchanger located at a predetermined stage of the rectifying column, a liquid withdrawal unit located at a predetermined stage of the stripping column and configured to withdraw a part of liquid from the predetermined stage to an outside of the column, a second pipe that introduces the liquid from the liquid withdrawal unit to the heat exchanger, and a third pipe that introduces fluids introduced through the second pipe to the heat exchanger and then discharged out of the heat exchanger to a stage directly below the liquid withdrawal unit.
    Type: Application
    Filed: February 20, 2013
    Publication date: August 22, 2013
    Applicant: TOYO ENGINEERING CORPORATION
    Inventor: TOYO ENGINEERING CORPORATION
  • Patent number: 8492490
    Abstract: An apparatus for manufacturing a polymer resin comprises a polymerization vessel, a bearing part, a protection part, a circulating cooling means, a raw material-injecting nozzle and a flow path-constituting part. The protection part forms a first flow path between the protection part and the side face of the agitation axis. The circulating cooling means includes a circulating inlet nozzle provided on a side face of the protruding part so as to be opposite to the protection part. The flow path-constituting part is provided between the bearing part and the protection part so as to cover the side face of the agitation axis, to fix the bearing part and the protection part. This flow path-constituting part forms a second flow path between the side face of the agitation axis and the flow path-constituting part and a third flow path for coupling the second flow path with the raw material-injecting nozzle.
    Type: Grant
    Filed: September 18, 2008
    Date of Patent: July 23, 2013
    Assignee: Toyo Engineering Corporation
    Inventors: Kenichirou Matsuba, Kazushige Kimura
  • Patent number: 8465710
    Abstract: There is provided a radial flow reactor having a multi-pass structure in which loading and unloading of granular packing are easy and which does not impair the reaction performance. The reactor includes, in an upright tubular reactor vessel: a packing region for housing a continuous packed bed of granular packing; and an outer and an inner passages disposed outside and inside the packing region, respectively, allowing a fluid to flow in the axial direction. The reactor is configured so that the fluid can pass between the packing region and the outer passage and between the packing region and the inner passage.
    Type: Grant
    Filed: March 29, 2011
    Date of Patent: June 18, 2013
    Assignee: Toyo Engineering Corporation
    Inventor: Kenji Sakai
  • Patent number: 8431018
    Abstract: A supported carbon having high surface area, high pore volume containing (i) molybdenum (ii) a metal of non noble Group VIII, (iii) phosphorous, is used for hydrometallization of heavy crude oil and residue. The catalyst contains about 6 to 15 wt % molybdenum as MoO3, about 1 to 6 wt % cobalt or nickel as CoO or NiO and phosphorus as phosphorous oxide. One characteristic of the catalyst is the portion of pores having pore diameter in the range of 200 to 2000 Angstrom of 20 percent or more. The catalyst prepared by chelating agent has higher hydrodesulfurization activity assuming that more dispersed active metals are present on this catalyst. Long run activity studies show that catalyst having only molybdenum supported on activated carbon has good stability with time-on-stream and very high metal retention capacity.
    Type: Grant
    Filed: March 3, 2010
    Date of Patent: April 30, 2013
    Assignees: Instituto Mexicano del Petroleo, Toyo Engineering Corporation
    Inventors: Samir Kumar Maity, Jorge Ancheyta Juárez, Fernando Alonso Martínez, Hidetsugu Fukuyama, Satoshi Terai, Masayuki Uchida
  • Patent number: 8247463
    Abstract: The present invention provides a process of coproducing methanol and ammonia by using natural gas, LPG, butane, or naphtha as a raw material, having a methanol production process (A) composed of specific steps and an ammonia production process (B) also composed of specific steps.
    Type: Grant
    Filed: December 9, 2009
    Date of Patent: August 21, 2012
    Assignee: Toyo Engineering Corporation
    Inventors: Nobuhiro Yoshida, Kunio Hirotani
  • Patent number: 8197729
    Abstract: A granulator, having a granulation unit having a bottom floor with a perforated plate as its bottom part; an upper air-supplying pipe for supplying a fluidizing air to the bottom floor of the granulation unit; a lower air-supplying pipe; air-spouting pipes, each of which is branched from the lower air-supplying pipe, and has an opening in the bottom floor of the perforated plate, for jetting the air into the granulation unit; and spray nozzles for spraying a granulation raw material liquid, which each are provided in the center of an air outlet of the air-spouting pipe, or a granulator, having: the bottom floor; the air-supplying pipe; and spray nozzles for spraying a granulation raw material liquid each of which are provided in an opening in the bottom floor of the perforated plate, and use a high-pressure atomizing air as an auxiliary gas, wherein, in each granulator, the spray nozzles are provided in a triangular arrangement.
    Type: Grant
    Filed: October 30, 2008
    Date of Patent: June 12, 2012
    Assignee: Toyo Engineering Corporation
    Inventors: Yasuhiko Kojima, Takahiro Yanagawa
  • Publication number: 20120125761
    Abstract: Provided is a heat integrated distillation apparatus in which energy efficiency and a degree of freedom in design is higher than a normal distillation column, and in which maintenance of the apparatus is simple. The heat integrated distillation apparatus includes: rectifying column (1); stripping column (2) located higher than rectifying column (1); first pipe (23) for connecting top part (2c) of the stripping column with bottom part (1a) of the rectifying column; and compressor (4) that compresses vapor from top part (2c) of the stripping column to feed the compressed vapor to bottom part to (1a) of the rectifying column.
    Type: Application
    Filed: September 24, 2010
    Publication date: May 24, 2012
    Applicant: TOYO ENGINEERING CORPORATION
    Inventors: Masaru Nakaiwa, Toshihiro Wakabayashi, Akihiko Tamakoshi
  • Publication number: 20120098252
    Abstract: A piping system comprising: a main pipe; a first pipe member connecting an equipment nozzle and the main pipe via a first bellows; a second pipe member connected to a side part of the main pipe; a third pipe member connected to the other end of the second pipe member via a second bellows; first and second tie rod support members fixed to the first and third pipe members; tie rods that interconnect the tie rod support members; and an anchor that sets a portion of the main pipe as a fixed point. Lengths of the pipe members between the tie rod support members are determined so that the first bellows contracts by thermal expansion of the equipment nozzle, the first pipe member, and the pipe member of the main pipe below the anchor, and the second bellows contracts by an amount equally to that of the first bellows.
    Type: Application
    Filed: October 25, 2011
    Publication date: April 26, 2012
    Applicant: TOYO ENGINEERING CORPORATION
    Inventor: Kensuke Noda
  • Patent number: 8153007
    Abstract: A method of treating a wastewater, containing the steps of: filtering a wastewater supplied into an activated sludge tank and biologically-treated therein, in a membrane module installed outside the activated sludge tank; chemical-cleaning the membrane module with a membrane-cleaning agent while the membrane module is disconnected from the activated sludge tank with a valve; and water-flushing off the substances contained in the wastewater that react with the membrane-cleaning agent and form hazardous substances and/or operation-inhibiting substances, or the membrane-cleaning agent remaining in the membrane module with water while the membrane module and the activated sludge tank are disconnected from each other by the valve, wherein the membrane-cleaning agent is prevented from contacting the substances contained in the wastewater that react with the membrane-cleaning agent and form hazardous substances and/or operation-inhibiting substances.
    Type: Grant
    Filed: March 4, 2009
    Date of Patent: April 10, 2012
    Assignee: Toyo Engineering Corporation
    Inventor: Hiroaki Ikebe
  • Publication number: 20120060931
    Abstract: There are provided a method for analyzing an aqueous ammonium carbamate solution whereby the composition of an unreacted-gas absorber outlet liquid can be specified in real time, and a method for operating an unreacted gas absorber by use of the same.
    Type: Application
    Filed: May 12, 2010
    Publication date: March 15, 2012
    Applicant: TOYO ENGINEERING CORPORATION
    Inventors: Eiji Sakata, Kenji Yoshimoto, Shuhei Nakamura
  • Publication number: 20110250102
    Abstract: There is provided a radial flow reactor having a multi-pass structure in which loading and unloading of granular packing are easy and which does not impair the reaction performance. The reactor includes, in an upright tubular reactor vessel: a packing region for housing a continuous packed bed of granular packing; and an outer and an inner passages disposed outside and inside the packing region, respectively, allowing a fluid to flow in the axial direction. The reactor is configured so that the fluid can pass between the packing region and the outer passage and between the packing region and the inner passage. The reactor further includes at least one of an outer partition structure and an inner partition structure.
    Type: Application
    Filed: March 29, 2011
    Publication date: October 13, 2011
    Applicant: TOYO ENGINEERING CORPORATION
    Inventor: Kenji Sakai
  • Publication number: 20110178254
    Abstract: An apparatus for manufacturing a polymer resin comprises a polymerization vessel, a bearing part, a protection part, a circulating cooling means, a raw material-injecting nozzle and a flow path-constituting part. The protection part forms a first flow path between the protection part and the side face of the agitation axis. The circulating cooling means includes a circulating inlet nozzle provided on a side face of the protruding part so as to be opposite to the protection part. The flow path-constituting part is provided between the bearing part and the protection part so as to cover the side face of the agitation axis, to fix the bearing part and the protection part. This flow path-constituting part forms a second flow path between the side face of the agitation axis and the flow path-constituting part and a third flow path for coupling the second flow path with the raw material-injecting nozzle.
    Type: Application
    Filed: September 18, 2008
    Publication date: July 21, 2011
    Applicant: TOYO ENGINEERING CORPORATION
    Inventors: Kenichirou Matsuba, Kazushige Kimura
  • Patent number: 7815874
    Abstract: A reactor including a reactor vessel and heat exchange tubes provided in the reactor vessel. The reactor vessel includes a tubesheet and is configured to receive a reaction fluid. The tubesheet has a first plate member configured to contact the reaction fluid and a second plate member configured to not contact the reaction fluid. Heat exchange tubes are provided in the reactor vessel and fixed to the first plate member. The heat exchange tubes are configured to receive a heat exchange medium. At least a portion of the first plate member configured to contact the reaction fluid is made of a metal that has a high corrosion-resistance against the reaction liquid, and the second plate member is made of a metal that has a low corrosion-resistance against the reaction liquid. The second plate member is detachably fixed to a remainder of the reactor vessel.
    Type: Grant
    Filed: May 22, 2008
    Date of Patent: October 19, 2010
    Assignee: Toyo Engineering Corporation
    Inventors: Kenji Sakai, Yasuhiko Kojima
  • Publication number: 20100224535
    Abstract: A supported carbon having high surface area, high pore volume containing (i) molybdenum (ii) a metal of non noble Group VIII, (iii) phosphorous, is used for hydrometallization of heavy crude oil and residue. The catalyst contains about 6 to 15 wt % molybdenum as MoO3, about 1 to 6 wt % cobalt or nickel as CoO or NiO and phosphorus as phosphorous oxide. One characteristic of the catalyst is the portion of pores having pore diameter in the range of 200 to 2000 Angstrom of 20 percent or more. The catalyst prepared by chelating agent has higher hydrodesulfurization activity assuming that more dispersed active metals are present on this catalyst. Long run activity studies show that catalyst having only molybdenum supported on activated carbon has good stability with time-on-stream and very high metal retention capacity.
    Type: Application
    Filed: March 3, 2010
    Publication date: September 9, 2010
    Applicants: INSTITUTO MEXICANO DEL PETROLEO, TOYO ENGINEERING CORPORATION
    Inventors: Samir Kumar Maity, Jorge Ancheyta Juárez, Fernando Alonso Martínez, Hidetsugu Fukuyama, Satoshi Terai, Masayuki Uchida
  • Patent number: 7763215
    Abstract: A reactor including a reactor vessel and heat exchange tubes provided in the reactor vessel. The reactor vessel includes a tubesheet and is configured to receive a reaction fluid. The tubesheet has a first plate member configured to contact the reaction fluid and a second plate member configured to not contact the reaction fluid. Heat exchange tubes are provided in the reactor vessel and fixed to the first plate member. The heat exchange tubes are configured to receive a heat exchange medium. At least a portion of the first plate member configured to contact the reaction fluid is made of a metal that has a high corrosion-resistance against the reaction liquid, and the second plate member is made of a metal that has a low corrosion-resistance against the reaction liquid. The second plate member is detachably fixed to a remainder of the reactor vessel.
    Type: Grant
    Filed: October 3, 2005
    Date of Patent: July 27, 2010
    Assignee: Toyo Engineering Corporation
    Inventors: Kenji Sakai, Yasuhiko Kojima