Patents Assigned to Toyo Engineering Corporation
  • Patent number: 8153007
    Abstract: A method of treating a wastewater, containing the steps of: filtering a wastewater supplied into an activated sludge tank and biologically-treated therein, in a membrane module installed outside the activated sludge tank; chemical-cleaning the membrane module with a membrane-cleaning agent while the membrane module is disconnected from the activated sludge tank with a valve; and water-flushing off the substances contained in the wastewater that react with the membrane-cleaning agent and form hazardous substances and/or operation-inhibiting substances, or the membrane-cleaning agent remaining in the membrane module with water while the membrane module and the activated sludge tank are disconnected from each other by the valve, wherein the membrane-cleaning agent is prevented from contacting the substances contained in the wastewater that react with the membrane-cleaning agent and form hazardous substances and/or operation-inhibiting substances.
    Type: Grant
    Filed: March 4, 2009
    Date of Patent: April 10, 2012
    Assignee: Toyo Engineering Corporation
    Inventor: Hiroaki Ikebe
  • Publication number: 20120060931
    Abstract: There are provided a method for analyzing an aqueous ammonium carbamate solution whereby the composition of an unreacted-gas absorber outlet liquid can be specified in real time, and a method for operating an unreacted gas absorber by use of the same.
    Type: Application
    Filed: May 12, 2010
    Publication date: March 15, 2012
    Applicant: TOYO ENGINEERING CORPORATION
    Inventors: Eiji Sakata, Kenji Yoshimoto, Shuhei Nakamura
  • Publication number: 20110250102
    Abstract: There is provided a radial flow reactor having a multi-pass structure in which loading and unloading of granular packing are easy and which does not impair the reaction performance. The reactor includes, in an upright tubular reactor vessel: a packing region for housing a continuous packed bed of granular packing; and an outer and an inner passages disposed outside and inside the packing region, respectively, allowing a fluid to flow in the axial direction. The reactor is configured so that the fluid can pass between the packing region and the outer passage and between the packing region and the inner passage. The reactor further includes at least one of an outer partition structure and an inner partition structure.
    Type: Application
    Filed: March 29, 2011
    Publication date: October 13, 2011
    Applicant: TOYO ENGINEERING CORPORATION
    Inventor: Kenji Sakai
  • Publication number: 20110178254
    Abstract: An apparatus for manufacturing a polymer resin comprises a polymerization vessel, a bearing part, a protection part, a circulating cooling means, a raw material-injecting nozzle and a flow path-constituting part. The protection part forms a first flow path between the protection part and the side face of the agitation axis. The circulating cooling means includes a circulating inlet nozzle provided on a side face of the protruding part so as to be opposite to the protection part. The flow path-constituting part is provided between the bearing part and the protection part so as to cover the side face of the agitation axis, to fix the bearing part and the protection part. This flow path-constituting part forms a second flow path between the side face of the agitation axis and the flow path-constituting part and a third flow path for coupling the second flow path with the raw material-injecting nozzle.
    Type: Application
    Filed: September 18, 2008
    Publication date: July 21, 2011
    Applicant: TOYO ENGINEERING CORPORATION
    Inventors: Kenichirou Matsuba, Kazushige Kimura
  • Patent number: 7815874
    Abstract: A reactor including a reactor vessel and heat exchange tubes provided in the reactor vessel. The reactor vessel includes a tubesheet and is configured to receive a reaction fluid. The tubesheet has a first plate member configured to contact the reaction fluid and a second plate member configured to not contact the reaction fluid. Heat exchange tubes are provided in the reactor vessel and fixed to the first plate member. The heat exchange tubes are configured to receive a heat exchange medium. At least a portion of the first plate member configured to contact the reaction fluid is made of a metal that has a high corrosion-resistance against the reaction liquid, and the second plate member is made of a metal that has a low corrosion-resistance against the reaction liquid. The second plate member is detachably fixed to a remainder of the reactor vessel.
    Type: Grant
    Filed: May 22, 2008
    Date of Patent: October 19, 2010
    Assignee: Toyo Engineering Corporation
    Inventors: Kenji Sakai, Yasuhiko Kojima
  • Publication number: 20100224535
    Abstract: A supported carbon having high surface area, high pore volume containing (i) molybdenum (ii) a metal of non noble Group VIII, (iii) phosphorous, is used for hydrometallization of heavy crude oil and residue. The catalyst contains about 6 to 15 wt % molybdenum as MoO3, about 1 to 6 wt % cobalt or nickel as CoO or NiO and phosphorus as phosphorous oxide. One characteristic of the catalyst is the portion of pores having pore diameter in the range of 200 to 2000 Angstrom of 20 percent or more. The catalyst prepared by chelating agent has higher hydrodesulfurization activity assuming that more dispersed active metals are present on this catalyst. Long run activity studies show that catalyst having only molybdenum supported on activated carbon has good stability with time-on-stream and very high metal retention capacity.
    Type: Application
    Filed: March 3, 2010
    Publication date: September 9, 2010
    Applicants: INSTITUTO MEXICANO DEL PETROLEO, TOYO ENGINEERING CORPORATION
    Inventors: Samir Kumar Maity, Jorge Ancheyta Juárez, Fernando Alonso Martínez, Hidetsugu Fukuyama, Satoshi Terai, Masayuki Uchida
  • Patent number: 7763215
    Abstract: A reactor including a reactor vessel and heat exchange tubes provided in the reactor vessel. The reactor vessel includes a tubesheet and is configured to receive a reaction fluid. The tubesheet has a first plate member configured to contact the reaction fluid and a second plate member configured to not contact the reaction fluid. Heat exchange tubes are provided in the reactor vessel and fixed to the first plate member. The heat exchange tubes are configured to receive a heat exchange medium. At least a portion of the first plate member configured to contact the reaction fluid is made of a metal that has a high corrosion-resistance against the reaction liquid, and the second plate member is made of a metal that has a low corrosion-resistance against the reaction liquid. The second plate member is detachably fixed to a remainder of the reactor vessel.
    Type: Grant
    Filed: October 3, 2005
    Date of Patent: July 27, 2010
    Assignee: Toyo Engineering Corporation
    Inventors: Kenji Sakai, Yasuhiko Kojima
  • Publication number: 20100145985
    Abstract: A document management device (100) comprises a document information storage unit (114) for storing document information including at least one keyword associated with a document so as to search for the document, a sectoral keyword list storage unit (122) for storing a sectoral keyword option list containing a technical keyword relating to each of sections, a common keyword list storage unit (120) for storing a common keyword option list containing a general keyword common to the sections, an authenticating unit (108) for authenticating the login by the user into a section, a presenting unit (128) for displaying the sectoral keyword option list of the section and the common keyword option list on a screen, a keyword receiving unit (130) for receiving the in keyword selected from the sectoral or common keyword option list, a searching unit (132) for searching the document information storage unit (114) by using the received keyword, and a presenting unit (128) for presenting the search result to the user.
    Type: Application
    Filed: June 13, 2008
    Publication date: June 10, 2010
    Applicant: TOYO ENGINEERING CORPORATION
    Inventor: Masanari Takahashi
  • Patent number: 7727381
    Abstract: In a process of hydrocracking heavy oil with a catalyst in petroleum refining, asphaltene contained in heavy oil, and impurities including heavy metals such as nickel and vanadium, are efficiently removed with activated carbon, whereby the reduction in catalyst activity or formation of coke by the impurities can be prevented. The invention provides a hydrocracking catalyst comprising activated carbon extrudate as a carrier activated with steam and having a high distribution of pores having pore sizes in the range of 20 to 200 nm.
    Type: Grant
    Filed: January 3, 2007
    Date of Patent: June 1, 2010
    Assignee: Toyo Engineering Corporation
    Inventors: Hidetsugu Fukuyama, Satoshi Terai, Masayuki Uchida
  • Patent number: 7641797
    Abstract: A method for treating a formaldehyde-containing waste liquid, which is formed as a byproduct in a plant for the production of hydrocarbons or oxygen-containing compounds, containing the steps of: subjecting formaldehyde in the liquid to chemical treatment; and treating the resulting waste liquid, while being aerated, by using a membrane bioreactor that is composed of a microorganism or enzyme and a separation membrane.
    Type: Grant
    Filed: October 21, 2005
    Date of Patent: January 5, 2010
    Assignees: Toyo Engineering Corporation, Water Re-Use Promotion Center
    Inventors: Hiroaki Ikebe, Masayuki Uchida, Hitoshi Betchaku
  • Patent number: 7635432
    Abstract: A method of treating organic matter-containing waste liquid, which is formed as a byproduct in a plant for the production of oxygen-containing compounds or liquid hydrocarbons (including liquid fuel oil and chemicals, which are produced from natural gas through a synthetic gas), having the step of: treating the waste liquid at a high temperature of 40° C. or higher, while being aerated, by using a membrane bioreactor (2) that is equipped with a separation membrane (7b).
    Type: Grant
    Filed: March 29, 2007
    Date of Patent: December 22, 2009
    Assignees: Toyo Engineering Corporation, Water Re-Use Promotion Center, Ebara Corporation
    Inventors: Masayuki Uchida, Hiroaki Ikebe, Takaji Akiya, Toshio Tsukamoto
  • Patent number: 7582237
    Abstract: In a granulating process for preparing granular urea from an aqueous urea solution using a fluidized bed method or a fluidized, spouted bed method, an aqueous urea solution having a urea concentration of 94-98.5 wt % is used and the operational temperature of the fluidized bed is controlled in a range of 110-120° C. to accelerate the drying of a granulated product to thereby give a granular urea product having a moisture content of 0.3 wt % or less.
    Type: Grant
    Filed: July 11, 2006
    Date of Patent: September 1, 2009
    Assignee: Toyo Engineering Corporation
    Inventors: Eiji Sakata, Genshi Nishikawa, Haruyuki Morikawa
  • Patent number: 7582795
    Abstract: It is intended to enable an apparatus for synthesizing urea and a method for revamping the same to place a heavy condenser at a relatively low position and to circumvent problems associated with letting a process fluid flow within a tube in the condenser. The present invention provides an apparatus for synthesizing urea including: a synthesis reactor for reacting NH3 with CO2 to obtain a urea synthesis solution containing urea, unreacted NH3 and CO2, and water; a stripper for stripping the urea synthesis solution with use of at least a part of raw material CO2 to separate a gas containing the unreacted NH3 and CO2; a vertical submerged condenser having a shell and tube structure for condensing the gas in an absorbing medium on the shell side while cooling the gas with a cooling medium passing through the tube side; and recycling means for recycling a liquid obtained from this condenser to the synthesis reactor, wherein this condenser is placed below the synthesis reactor.
    Type: Grant
    Filed: April 24, 2006
    Date of Patent: September 1, 2009
    Assignee: Toyo Engineering Corporation
    Inventor: Yasuhiko Kojima
  • Patent number: 7579502
    Abstract: It is intended to enable more smooth operation in an apparatus for synthesizing urea by circumventing the downward flow of a urea synthesis solution which is a gas-liquid two-phase flow and stabilizing the flow of the urea synthesis solution still remaining the gas-liquid two-phase flow and to reduce energy loss by giving smaller flow resistance.
    Type: Grant
    Filed: April 24, 2006
    Date of Patent: August 25, 2009
    Assignee: Toyo Engineering Corporation
    Inventor: Yasuhiko Kojima
  • Patent number: 7517373
    Abstract: A device to reform a raw material gas into a synthesis gas rich in hydrogen and carbon monoxide is disclosed. The device includes a vessel, a floating head, a plurality of reaction tubes, inlets and outlets for raw material and heating gases, and a cooled fixed tube plate.
    Type: Grant
    Filed: June 29, 2005
    Date of Patent: April 14, 2009
    Assignee: Toyo Engineering Corporation
    Inventors: Kenji Sakai, Kunio Hirotani
  • Patent number: 7498464
    Abstract: In a process and an apparatus for synthesizing urea which synthesize urea from ammonia and carbon dioxide, the operating condition can be grasped easily and with good accuracy. A process for synthesizing urea which includes: a reaction step of obtaining a urea synthesis solution which contains urea, unreacted ammonia, unreacted carbon dioxide and water by causing ammonia and carbon dioxide to react with each other; a stripping step of separating a gas mixture containing the unreacted ammonia and the unreacted carbon dioxide by stripping the urea synthesis solution by using at least a portion of raw material carbon dioxide; a condensing step of obtaining a condensed liquid by condensing the gas mixture in an absorbing medium while cooling the gas mixture; a recycling step of recycling the condensed liquid to the reaction step; and a step of measuring the density of the condensed liquid online. An apparatus for carrying out this process is provided.
    Type: Grant
    Filed: May 30, 2006
    Date of Patent: March 3, 2009
    Assignee: Toyo Engineering Corporation
    Inventor: Yasuhiko Kojima
  • Publication number: 20080219902
    Abstract: A reactor including a reactor vessel and heat exchange tubes provided in the reactor vessel. The reactor vessel includes a tubesheet and is configured to receive a reaction fluid. The tubesheet has a first plate member configured to contact the reaction fluid and a second plate member configured to not contact the reaction fluid. Heat exchange tubes are provided in the reactor vessel and fixed to the first plate member. The heat exchange tubes are configured to receive a heat exchange medium. At least a portion of the first plate member configured to contact the reaction fluid is made of a metal that has a high corrosion-resistance against the reaction liquid, and the second plate member is made of a metal that has a low corrosion-resistance against the reaction liquid. The second plate member is detachably fixed to a remainder of the reactor vessel.
    Type: Application
    Filed: May 22, 2008
    Publication date: September 11, 2008
    Applicant: TOYO ENGINEERING CORPORATION
    Inventors: Kenji Sakai, Yasuhiko Kojima
  • Publication number: 20080140608
    Abstract: An information management apparatus of the present invention including a database DB1, in which document information and keywords which have been correlated to the document information in order to search for the document information are electronically saved, a copy unit that copies the document information and the keywords from the DB1 at the same time, a keyword temporary storage unit that stores the copied document information and keywords, a keyword acceptance unit that accepts entry of the keyword selected from a list of keyword options displayed on a keyword entry screen as a keyword to be correlated to the copied document information, a notification unit that prompts entry of the keyword from the keyword option list displayed on the keyword entry screen when the document information is copied, and a registration unit that stores the keywords in the storage unit into a database DB2 in a condition where they are correlated to the document information in the storage unit, wherein the keywords in the storag
    Type: Application
    Filed: September 13, 2004
    Publication date: June 12, 2008
    Applicant: TOYO ENGINEERING CORPORATION
    Inventors: Masanari Takahashi, Hiroaki Homma
  • Patent number: 7357003
    Abstract: There are provided a process for separation of hydrocarbons including the steps of: (a) a feed gas is cooled and partly condensed, and separated into a gas and a liquid; (b) the liquid obtained in step (a) is supplied to a distillation column; (c) the gas obtained in step (a) is expanded by an expander and partly condensed, and separated into a gas and a liquid; (d) the liquid obtained in step (c) is supplied to the distillation column; (e) the gas obtained in step (c) is divided into a first portion and a second portion; (f) the first portion is supplied to the distillation column; (g) the second portion is condensed by being compressed and cooled, and then depressurized and supplied as a reflux to the distillation column; and (h) a residue gas is obtained from the top part of the distillation column and a heavier fraction is obtained from the bottom part of the distillation column; and an apparatus therefor. The process and apparatus enable efficient separation of hydrocarbons.
    Type: Grant
    Filed: June 28, 2004
    Date of Patent: April 15, 2008
    Assignee: Toyo Engineering Corporation
    Inventors: Susumu Ohara, Shoichi Yamaguchi, Yasuyuki Yamamori, Jahja Evelyne
  • Patent number: 7347903
    Abstract: A duplex stainless steel for use in urea manufacturing plants, in mass %, consisting of C: 0.03% or less, Si: 0.5% or less, Mn: 2% or less, P: 0.04% or less, S: 0.003% or less, Cr: 26% or more, but less than 28%, Ni: 6-10%, Mo: 0.2-1.7%, W: more than 2%, but no more than 3%, N: more than 0.3%, but no more than 0.4%, with the balance being Fe and impurities, in which the content of Cu as an impurity is not more than 0.3%. The duplex stainless steel may also have Ca, Ce, and B content, and it is desirable that levels of Al and O (oxygen) as an impurities be no more than 0.05% and 0.01% respectively. Further, it is preferable that an increase in the Vickers hardness of the steel should not be more than 80, before and after the solution treated steel is subjected to the heat treatment of 800° C. for 30 minutes and subsequent water cooling. This duplex stainless steel possesses a high corrosion resistance.
    Type: Grant
    Filed: January 29, 2003
    Date of Patent: March 25, 2008
    Assignees: Sumitomo Metal Industries, Ltd., Toyo Engineering Corporation
    Inventors: Yoshimi Yamadera, Eiki Nagashima