Patents Assigned to UACJ CORPORATION
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Publication number: 20160116235Abstract: An aluminum alloy fin material for heat exchangers, containing 0.5 to 1.5 mass % of Si; 0.1 to 1.0 mass % of Fe; 0.8 to 1.8 mass % of Mn; and 0.4 to 2.5 mass % of Zn, with the balance being Al and unavoidable impurities, wherein a metallographic microstructure before braze-heating is such that a density of second phase particles having a circle-equivalent diameter of less than 0.1 ?m is less than 1×107 particles/mm2, and that a density of second phase particles having a circle-equivalent diameter of 0.1 ?m or more is 5×104 particles/mm2 or more, wherein a tensile strength before braze-heating, TSB (N/mm2), a tensile strength after braze-heating, TSA (N/mm2), and a sheet thickness of the fin material, t (?m), satisfy a relationship: 0.4?(TSB?TSA)/t?2.1, and wherein the sheet thickness is 150 ?m or less; and a method of producing the same.Type: ApplicationFiled: January 4, 2016Publication date: April 28, 2016Applicant: UACJ CorporationInventors: Atsushi Fukumoto, Junichi Mochizuki, Akio Niikura
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Publication number: 20160116236Abstract: An aluminum alloy fin material for heat exchangers, containing 0.5 to 1.5 mass % of Si; more than 1.0 mass % but not more than 2.0 mass % of Fe; 0.4 to 1.0 mass % of Mn; and 0.4 to 1.0 mass % of Zn, with the balance being Al and unavoidable impurities, wherein a metallographic microstructure before braze-heating is such that a density of second phase particles having a circle-equivalent diameter of less than 0.1 ?m is less than 1×107 particles/mm2, and that a density of second phase particles having a circle-equivalent diameter of 0.1 ?m or more is 1×105 particles/mm2 or more, wherein a tensile strength before braze-heating, TSB (N/mm2), a tensile strength after braze-heating, TSA (N/mm2), and a fin sheet thickness, t (?m), satisfy: 0.4?(TSB?TSA)/t?2.1, and wherein the sheet thickness is 150 ?m or less; and a method of producing the same.Type: ApplicationFiled: January 4, 2016Publication date: April 28, 2016Applicant: UACJ CorporationInventors: Atsushi FUKUMOTO, Junichi MOCHIZUKI, Akio NIIKURA
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Publication number: 20160114435Abstract: An aluminum alloy brazing sheet for heat exchangers, having a core alloy containing Mn 0.6 to 2.0 mass %, Fe 0.05 to 0.5 mass %, Si 0.4 to 0.9 mass %, and Zn 0.02 to 4.0 mass %, with the balance being Al and unavoidable impurities; and as a skin alloy containing Si 6.0 to 13.0 mass %, Fe 0.05 to 0.80 mass %, and Cu 0.05 to 0.45 mass %, with the balance being Al and unavoidable impurities, wherein a ratio A/B of a number density A of specific precipitates with a particle size 0.1 ?m or more but less than 3.0 ?m, and a number density B of precipitates with a particle size 3.0 ?m or more in the core alloy, satisfies: 50?A/B?500, and wherein an average grain size of the core alloy in a longitudinal cross-section of a fin after braze-heating is 100 ?m or more; and a method of producing the same.Type: ApplicationFiled: January 4, 2016Publication date: April 28, 2016Applicant: UACJ CorporationInventors: Yoshimasa KANNO, Satoshi TANAKA, Kazuko TERAYAMA
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Publication number: 20160116234Abstract: There is provided a heat exchanger and a fin material for the heat exchanger that can suppress occurrence of hollow corrosion in a fin and hold cooling performance for a long period of time under a high corrosion environment. The heat exchanger includes an aluminum tube through which a working fluid circulates and an aluminum fin which is bonded to the tube. The fin has a region B around a grain boundary, and a region A around the region B. In the region B, 5.0×104 pieces/mm2 less of Al—Fe—Mn—Si based intermetallic compound, each of which has equivalent circle diameters of 0.1 to 2.5 ?m, are present. In the region A, 5.0×104 pieces/mm2 to 1.0×10? pieces/mm2 of Al—Fe—Mn—Si based intermetallic compound, each of which has equivalent circle diameters of 0.1 to 2.5 ?m, are present.Type: ApplicationFiled: June 2, 2014Publication date: April 28, 2016Applicant: UACJ CorporationInventors: Takashi MURASE, Kotaro KITAWAKI, Tomohito KUROSAKI, Junji NINOMIYA
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Patent number: 9302343Abstract: Friction stir spot-welding is performed to join together a stack of a plurality of metal foils and a metal sheet by using a double-acting type rotary tool including a hollow member and a pin member which are movable independently of each other in their axial directions, and a clamp member which is fitted on an outer circumferential surface of the hollow member and which is movable in its axial direction. While an outer annular part of a portion to be friction-stirred is pressed with the clamp member, the pin member is inserted into the above-described portion and the hollow member is retracted, whereby a metal mass is accommodated within a space formed between the above-described portion and the hollow member. Then, the hollow member is advanced to press the metal mass into a hole formed by retraction of the pin member, whereby the hole is filled with the metal mass.Type: GrantFiled: December 22, 2014Date of Patent: April 5, 2016Assignees: UACJ Corporation, Kawasaki Jukogyo Kabushiki Kaisha, Obara CorporationInventors: Masaki Kumagai, Hideki Okada, Arinobu Mori, Kenji Hayafuji
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Publication number: 20160089860Abstract: This invention provides an aluminum alloy material capable of being thermally bonded in a single layer without using a bonding agent, such as a brazing or welding filler metal. This invention also provides a bonding method for the aluminum alloy material, and an aluminum bonded body using the aluminum alloy material. The aluminum alloy material is made of an aluminum alloy containing Si: 1.0 to 5.0 mass % and Fe: 0.01 to 2.0 mass % with the balance Al and inevitable impurities. The aluminum alloy material contains 10 to 1×104 pieces/?m3 of Al-based intermetallic compounds having equivalent circle diameters of 0.01 to 0.5 ?m and 200 pieces/mm2 or less of Si-based intermetallic compounds having equivalent circle diameters of 5.0 to 10 ?m.Type: ApplicationFiled: May 14, 2013Publication date: March 31, 2016Applicant: UACJ CORPORATIONInventors: Tomohito Kurosaki, Akio Niikura, Kazuko Terayama, Takashi Murase, Yu Matsui, Junichi Mochiduki, Toshio Araki
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Publication number: 20160072265Abstract: A wire harness pipe includes an aluminum pipe, a heat shrink tube that coats the outer surface side of the aluminum pipe, and an adhesive layer that is disposed between the aluminum pipe and the heat shrink tube.Type: ApplicationFiled: March 27, 2014Publication date: March 10, 2016Applicant: UACJ CorporationInventors: Keita Shirai, Ichio Takeda, Makoto Yonemitsu, Yoshichika Nishimura, Ryohei Fujita, Yuki Yabe, Tatsuya Miyazaki
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Publication number: 20160042878Abstract: A current collector with high safety which can realize both of a superior conductivity at normal temperature conditions and a superior shut down function at high temperature conditions, is provided. A current collector, including a conductive substrate; and a resin layer provided on at least one side of the conductive substrate, is provided. Here, the resin layer is formed with a paste containing an aggregate of polyolefin-based emulsion particles; and a conductive material. Further, the aggregate has an average particle diameter of 0.5 to 5 ?m.Type: ApplicationFiled: March 26, 2014Publication date: February 11, 2016Applicants: UACJ CORPORATION, UACJ FOIL CORPORATION, FURUKAWA ELECTRIC CO., LTD.Inventors: Osamu Kato, Sohei Saito, Yukiou Honkawa, Tatsuhiro Yaegashi, Tsugio Kataoka, Mitsuya Inoue, Satoshi Yamabe, Yasumasa Morishima, Takayori Ito, Hidekazu Hara, Takahiro Iida
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Patent number: 9249483Abstract: An object of the present invention is to provide a 6000-series aluminum alloy material for a high-pressure gas container which has both of resistance to hydrogen embrittlement and mechanical properties. In the aluminum alloy material for a high-pressure gas container, the contents of Fe, Mn and Cu fall within narrower ranges than the standard composition of AA6066 alloy. The aluminum alloy material is produced to have a structure in which a predetermined amount of fine dispersed particles are dispersed therein and coarse crystallized materials are small, and therefore strength and resistance to hydrogen embrittlement are improved, which are required for a high-pressure gas container.Type: GrantFiled: March 17, 2011Date of Patent: February 2, 2016Assignees: Kobe Steel, Ltd., MITSUBISHI ALUMINUM COMPANY, LTD., UACJ Corporation, NIPPON LIGHT METAL COMPANY, LTD., SHOWA DENKO K.K.Inventors: Manabu Nakai, Shigenobu Yasunaga
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Patent number: 9196399Abstract: A method for producing a composite superconductor includes: a structure forming process of forming a structure including a metal covering member (20) including at least one to-be-joined portion, a superconductor (30) arranged inside the metal covering member, and a reinforcing member (40) arranged between the superconductor (30) and the at least one to-be-joined portion; and a joining process of joining thereafter the at least one to-be-joined portion.Type: GrantFiled: September 4, 2012Date of Patent: November 24, 2015Assignees: FURUKAWA ELECTRIC CO., LTD., UACJ CORPORATION, INTER-UNIVERSITY RESEARCH INSTITUTE CORPORATION NATIONAL INSTITUTES OF NATURAL SCIENCESInventors: Masahiro Sugimoto, Hirokazu Tsubouchi, Hitoshi Shimizu, Toshiya Okada, Toshirou Sakai, Kazuya Takahata, Hitoshi Tamura, Toshiyuki Mito
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Patent number: 9193320Abstract: An impact absorbing member is formed by bending one sheet of a metal plate material and then joining adjacent end parts thereof. The impact absorbing member includes the following integrally-connected portions: a fixing plate, an impact absorbing part having two first side wall plates and two second side wall plates, two flange plates, and two bridge plates. The impact absorbing part overall has an approximate square or rectangular tube shape after being bent. Joining parts are provided at each opposing end parts of the first and second side wall plates. The adjacent end parts of the first and second side wall plates overlap and are joined. The end parts of the two flange plates are also joined to the end parts of the two bridge plates.Type: GrantFiled: May 10, 2012Date of Patent: November 24, 2015Assignee: UACJ CORPORATIONInventors: Yutaka Yamada, Sunao Tanaka, Koshi Okada, Takuya Fukunaga, Masaki Kumagai
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Patent number: 9180554Abstract: An aluminum alloy member including a sheet-like aluminum alloy member having ends joined by friction stir welding, and forming an anodic oxidation coating on a weld front surface or a weld back surface, the aluminum alloy member including 0.3 to 1.5 mass % of Mg, 0.2 to 1.2 mass % of Si, 0.5 mass % or less of Cu, and 0.2 mass % or less of Fe, with the balance being Al and unavoidable impurities, Fe-containing second phase particles having a particle size (circle equivalent diameter) of more than 1 ?m, among second phase particles dispersed in a matrix of the aluminum alloy member, having an average particle size of 5 ?m or less.Type: GrantFiled: August 6, 2013Date of Patent: November 10, 2015Assignee: UACJ CORPORATIONInventors: Mineo Asano, Yusuke Yamamoto, Toshihiko Fukuda
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Publication number: 20150316210Abstract: An aluminum alloy material for a high-pressure hydrogen gas container contains 0.6 to 1.5 mass % of Si, 0.6 to 1.6 mass % of Mg, 0.1 to 1.0 mass % of Cu, 0.05 to 0.4 mass % of Fe, 0.9 mass % or less of Mn, 0.3 mass % or less of Cr, 0.15 mass % or less of Zr, 0.2 mass % or less of V, 0.25 mass % or less of Zn, and 0.1 mass % or less of Ti, with the balance being Al and inevitable impurities. The total content of Mn, Cr, Zr, and V is 0.05 mass % or more. The material has a yield strength S (MPa) of 270 MPa or more and an electrical conductivity E (IACS %) of 36 IACS % or more and satisfies formulae (1) and (2): (1) S??10.46×E+801, (2) S??25×E+1296.Type: ApplicationFiled: November 18, 2013Publication date: November 5, 2015Applicants: KABUSHIKI KAISHA KOBE SEIKO SHO (KOBE STEEL, LTD.), UACJ CORPORATION, NIPPON LIGHT METAL COMPANY, LTDInventors: Manabu NAKAI, Shigenobu YASUNAGA
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Publication number: 20150311001Abstract: A current collector which can achieve both of the improvement in battery characteristics by reducing the initial (at ambient temperature) interface resistance and the improvement in safety by the PTC function, when the current collector is used for the electrode structure of electrical storage devices such as non-aqueous electrolyte batteries, electrical double layer capacitors, and lithium ion capacitors; electrode structures; electrical storage devices; and composition for current collectors; are provided. A current collector, including: a conductive substrate 103; and a resin layer 105 provided on at least one side of the conductive substrate 103; is provided. Here, the resin layer is formed by coating a paste including: polyolefin-based emulsion particles 125; and a conductive material 121; onto the conductive substrate 103. The coating weight of the paste is 0.1 to 20 g/m2; and the porosity of the resin layer 105 is 10% (v/v) or less.Type: ApplicationFiled: November 15, 2013Publication date: October 29, 2015Applicants: UACJ Corporation, UACJ Foil Corporation, Furukawa Electric Co., Ltd.Inventors: Osamu Kato, Sohei Saito, Yukiou Honkawa, Tatsuhiro Yaegashi, Tsugio Kataoka, Mitsuya Inoue, Satoshi Yamabe, Yasumasa Morishima, Takayori Ito, Hidekazu Hara, Takahiro Iida
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Publication number: 20150303484Abstract: A current collector which can realize sufficient safety function even when the cell is deformed by external force or when the internal pressure is increased; and an electrode, a secondary battery, and a capacitor using the current collector; are provided. A current collector, including: a metal foil; and a conductive layer formed on a surface of the metal foil; is provided. Here, regarding the current collector, a temperature-resistance curve of the current collector obtained by sandwiching the current collector in between brass electrodes of 1 cm diameter, the measurement of resistance being performed with conditions of 15N of load between the electrodes and temperature being raised from ambient temperature at a rate of 10° C./min satisfies a relation of R(Ta+5)/R(Ta?5)?1, R(Ta+5) being resistance at temperature Ta+5° C. and R(Ta?5) being resistance at temperature Ta?5° C., Ta being a temperature higher than a temperature satisfying a relation of (R(T)/R(T?5))>2.Type: ApplicationFiled: November 18, 2013Publication date: October 22, 2015Applicants: FURUKAWA ELECTRIC CO., LTD., UACJ FOIL CORPORATION, UACJ CORPORATIONInventors: Takahiro Iida, Yasumasa Morishima, Takayori Ito, Hidekazu Hara, Tsugio Kataoka, Satoshi Yamabe, Mitsuya Inoue, Osamu Kato, Sohei Saito, Yukiou Honkawa, Tatsuhiro Yaegashi
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Publication number: 20150290748Abstract: A flux composition includes a component (A) that is a powder of an alkali metal zinc fluoroaluminate represented by “MwZnxAlyFz (1)” (wherein M is K or Cs, and w, x, y, and z are a positive integer, the greatest common divisor of w, x, y, and z being 1), the content of the component (A) in the flux composition being 50 mass % or more. The flux composition prevents occurrence of a brazing defect and discoloration even when an aluminum alloy is brazed in an atmosphere having a high oxygen concentration, or an atmosphere having high humidity.Type: ApplicationFiled: October 24, 2013Publication date: October 15, 2015Applicant: UACJ CorporationInventors: Hidetoshi Kumagai, Yuji Hisatomi, Naoki Yamashita
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Publication number: 20150294802Abstract: Provided is a current collector which has a PTC layer having room for thermal expansion at elevated temperature while securing sufficient conductivity at normal temperature. According to the invention, a current collector comprising a conductive base material, and a resin layer formed on at least one surface of the conductive base material is provided. The resin layer contains an organic resin and conductive particles. A deposition amount of the resin layer on the conductive base material is 0.5 to 20 g/m2. Rz (ten point average roughness) of the surface of the resin layer is 0.4 to 10 ?m. Sm (average spacing of ruggedness) of the surface of the resin layer is 5 to 200 ?m. An average of resistance of the resin layer measured by the two-terminal method is 0.5 to 50 ?.Type: ApplicationFiled: July 11, 2013Publication date: October 15, 2015Applicants: Furukawa Electric., Ltd., UACJ Foil Corporation, UACJ CorporationInventors: Osamu Kato, Yasumasa Morishima, Takayori Ito, Hidekazu Hara, Takahiro Iida, Tsugio Kataoka, Mitsuya Inoue, Satoshi Yamabe, Yukiou Honkawa, Sohei Saito, Tatsuhiro Yaegashi
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Publication number: 20150273635Abstract: A method for brazing an aluminum alloy includes applying a flux component to a surface of an aluminum alloy member, and brazing the aluminum alloy member to which the flux component has been applied, the flux component being a component (A) that is a powder of an alkali metal zinc fluoroaluminate represented by “MwZnxAlyFz (1)” (wherein M is K or Cs, and w, x, y, and z are a positive integer, the greatest common divisor of w, x, y, and z being 1), the component (A) being applied to the surface of the aluminum alloy member in an amount of 1 to 50 g/m2. A flux composition prevents occurrence of a brazing defect and discoloration even when an aluminum alloy is brazed in an atmosphere having a high oxygen concentration, or an atmosphere having high humidity.Type: ApplicationFiled: October 24, 2013Publication date: October 1, 2015Applicant: UACJ CorporationInventors: Hidetoshi Kumagai, Yuji Hisatomi, Naoki Yamashita
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Publication number: 20150280241Abstract: The present invention provides a current collector having a conductive layer which is excellent in adhesion strength and can exhibit a PTC function for stably contributing to safety, when used for an electrode structure for non-aqueous electrolyte batteries or for electrical storage devices. A current collector, including a metal foil and a conductive layer formed on at least one side of the metal foil, the conductive layer being formed partially or entirely on the surface of the metal foil; is provided. Here, the conductive layer contains core shell particles including core particles 114 having insulating crystalline polymer as a main component, and a shell layer 116 having conductivity, the shell layer 116 being formed on the surface of the core particles 114.Type: ApplicationFiled: September 18, 2013Publication date: October 1, 2015Applicants: Furukawa Electric Co., Ltd., UACJ Corporation, UACJ Foil CorporationInventors: Hidekazu Hara, Takahiro Iida, Yasumasa Morishima, Takayori Ito, Sohei Saito, Osamu Kato, Yukiou Honkawa, Tatsuhiro Yaegashi, Tsugio Kataoka, Mitsuya Inoue, Satoshi Yamabe
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Publication number: 20150248973Abstract: An object of the present invention is to provide an aluminum alloy foil for electrode current collectors having superior rolling properties, high conductivity, and high strength after the drying step following the application of the active material. According to the present invention, an aluminum alloy foil for electrode current collector, including 0.03 to 0.1% of Fe, 0.005 to 0.02% of Ti, 0 to 0.1% of Si, 0 to 0.01% of Cu, 99.85% or more of Al, with the rest being unavoidable impurities, wherein tensile strength of the aluminum alloy foil is 175 MPa or higher, and electrical conductivity of the aluminum alloy foil is 60% IACS or higher, is provided.Type: ApplicationFiled: February 20, 2013Publication date: September 3, 2015Applicants: UACJ FOIL CORPORATION, UACJ CORPORATIONInventors: Satoshi Suzuki, Masakazu Seki, Tomohiko Furutani, Kenji Yamamoto