Patents Assigned to UACJ CORPORATION
  • Patent number: 9631878
    Abstract: Provided is an aluminum alloy tube with superior corrosion resistance and a joining layer for brazing. In addition, a heat exchanger using a fin which utilizes a bare material of low cost and higher availability, rather than a clad material, is provided. A manufacturing method of an aluminum alloy tube, including the steps of forming a sacrificial anticorrosion layer comprising Zn, by ark spraying Zn with purity of 95% or more, onto a surface of aluminum alloy tube with a spraying amount of 3 to 10 g/m2 and a spraying speed of 150×103 to 350×103 mm/sec; and forming a joining layer for brazing by applying a joining material for brazing comprising a mixture obtained by mixing Si powder with purity of 95% or more and flux, onto a surface of the sacrificial anticorrosion layer, so that the amount of the Si powder is 1.2 to 3.0 g/m2, is provided.
    Type: Grant
    Filed: August 1, 2012
    Date of Patent: April 25, 2017
    Assignee: UACJ Corporation
    Inventor: Kensuke Mori
  • Publication number: 20170107600
    Abstract: The present invention provides: a compressor impeller that cast from an aluminum alloy, has superior production characteristics, and exhibits stable high-temperature strength when used at temperatures around 200° C.; and a method for producing same. The compressor impeller that is cast from an Al alloy is provided with a boss section, a plurality of vane sections and a disc section; the boss section, the plurality of vane sections and the disc section excluding the end section comprise an Al alloy comprising a predetermined metal composition; and at the end section of the disc section, there are at least 10,000/mm2 of intermetallic compounds having a circle-equivalent diameter of 1-6 ?m, and there are no greater than 500/mm2 of intermetallic compounds having a circle-equivalent diameter exceeding 6 ?m.
    Type: Application
    Filed: March 11, 2015
    Publication date: April 20, 2017
    Applicants: UACJ Corporation, UACJ Foundry & Forging Corporation
    Inventors: Takashi KUBO, Koichi TAKAHASHI, Toshio USHIYAMA, Nobuhito ISHIKAWA
  • Patent number: 9613648
    Abstract: An aluminum alloy plate for a magnetic disk substrate with a flat and smooth ground surface, a production method by which the aluminum alloy plate can be produced at low cost and a magnetic disk are shown. An aluminum alloy plate for a magnetic disk substrate which comprises an aluminum alloy containing Mg: 3.0 to 8.0 mass % (hereinafter %), Cu: 0.005 to 0.150%, Zn: 0.05 to 0.60%, Cr: 0.010 to 0.300%, Fe: 0.001 to 0.030%, Si: 0.001 to 0.030%, (Ti+V+Zr): 0.0010 to 0.0100%, B: 0.0001 to 0.0010% with a balance being Al and inevitable impurities, wherein the density of a Ti—V—B—Zr-based inclusion having a maximum diameter exceeding 5 ?m is 0 piece/6000 mm2 and the density of a Ti—V—B—Zr-based inclusion having a maximum diameter of 3 to 5 ?m is 1 piece/6000 mm2 or less; a production method thereof; and a method for producing a magnetic disk.
    Type: Grant
    Filed: September 24, 2015
    Date of Patent: April 4, 2017
    Assignee: UACJ Corporation
    Inventors: Kotaro Kitawaki, Minoru Hayashi, Yoshiji Hashimoto, Toshikazu Hisamoto
  • Publication number: 20170080528
    Abstract: A clad aluminum alloy material exhibiting favorable corrosion resistance and brazeability in an alkaline environment is shown by a clad aluminum alloy material with excellent brazeability and corrosion resistance in which one surface of an aluminum alloy core material is clad with a sacrificial anode material and the other surface is clad with brazing filler material. The core material includes an aluminum alloy of Si: 0.3-1.5%, Fe: 0.1-1.5%, Cu: 0.2-1.0%, Mn: 1.0-2.0%, and Si content+Fe content ?0.8%, wherein the 1-20 ?m equivalent circle diameter Al—Mn—Si—Fe-based intermetallic compound density is 3.0×105 to 1.0×106 pieces/cm2, and the 0.1?m to less than 1?m equivalent circle diameter Al—Mn—Si—Fe-based intermetallic compound density is at least 1.0×107pieces/cm2. The sacrificial anode material includes an aluminum alloy containing Si: 0.1-0.6%, Zn: 1.0-5.0%, and Ni: 0.1-2.0%.
    Type: Application
    Filed: March 11, 2015
    Publication date: March 23, 2017
    Applicant: UACJ Corporation
    Inventor: Wataru NARITA
  • Patent number: 9574253
    Abstract: An aluminum alloy material contains Si: 1.0 mass % to 5.0 mass % and Fe: 0.01 mass % to 2.0 mass % with balance being Al and inevitable impurities, wherein 250 pcs/mm2 or more to 7×105 pcs/mm2 or less of Si-based intermetallic compound particles having equivalent circle diameters of 0.5 to 5 ?m are present in a cross-section of the aluminum alloy material, while 100 pcs/mm2 to 7×105 pcs/mm2 of Al-based intermetallic compound particles having equivalent circle diameters of 0.5 to 5 ?m are present in a cross-section of the aluminum alloy material. An aluminum alloy structure is manufactured by bonding two or more members in vacuum or a non-oxidizing atmosphere at temperature at which a ratio of a mass of a liquid phase generated in the aluminum alloy material to a total mass of the aluminum alloy material is 5% or more and 35% or less.
    Type: Grant
    Filed: October 1, 2012
    Date of Patent: February 21, 2017
    Assignee: UACJ Corporation
    Inventors: Akio Niikura, Kazuko Fujita, Takashi Murase, Yoshiyuki Oya, Tomohito Kurosaki
  • Publication number: 20170045316
    Abstract: Provided are an aluminum cladding material having excellent corrosion resistance, a production method therefor, an aluminum cladding material for heat exchangers having excellent corrosion resistance, a production method therefor, an aluminum heat exchanger using said aluminum cladding material for heat exchangers, and a production method therefor. Said aluminum cladding material comprises an aluminum alloy core material and a sacrificial anode material layer clad on at least one surface thereof. The sacrificial anode material layer comprises an aluminum alloy containing 0.10 mass % or more and less than 1.50 mass % Si, 0.10 to 2.00 mass % Mg. Present therein is 100 to 150000 pieces/mm2 of Mg—Si-based crystallized product having a circle-equivalent diameter of 0.1 to 5.0 ?m, 7 pieces/mm2 or less of Mg—Si-based crystallized product having a circle-equivalent diameter of more than 5.0 ?m and 10.0 ?m or less in the sacrificial anode material layer.
    Type: Application
    Filed: April 21, 2015
    Publication date: February 16, 2017
    Applicant: UACJ Corporation
    Inventors: Kazuko TERAYAMA, Yoshiyuki OYA, Takatoshi SHIMADA
  • Publication number: 20170040617
    Abstract: It is an object to provide an aluminum alloy foil for an electrode current collector, the foil having a high post-drying strength after application of an active material while keeping a high electrical conductivity. Disclosed is an aluminum alloy foil for an electrode current collector, comprising 0.03 to 0.1 mass % (hereinafter, “mass %” is simply referred to as “%”) of Fe, 0.01 to 0.1% of Si, and 0.0001 to 0.01% of Cu, with the rest consisting of Al and unavoidable impurities, wherein the aluminum alloy foil after final cold rolling has a tensile strength of 180 MPa or higher, a 0.2% yield strength of 160 MPa or higher, and an electrical conductivity of 60% IACS or higher; and the aluminum alloy foil has a tensile strength of 170 MPa or higher and a 0.2% yield strength of 150 MPa or higher even after the aluminum alloy foil is subjected to heat treatment at any of 120° C. for 24 hours, 140° C. for 3 hours, and 160° C. for 15 minutes.
    Type: Application
    Filed: October 21, 2016
    Publication date: February 9, 2017
    Applicants: UACJ Corporation, UACJ Foil Corporation
    Inventors: Masakazu Seki, Satoshi Suzuki, Tomohiko Furutani, Kenji Yamamoto, Koichi Ashizawa
  • Patent number: 9543588
    Abstract: An object of the present invention is to provide an aluminum alloy foil for an electrode current collector, the foil having a high strength after the drying step while keeping a high electrical conductivity. Disclosed is a method for manufacturing an aluminum alloy foil for electrode current collector, including: maintaining an aluminum alloy ingot comprising 0.1 to 0.5% of Fe, 0.01 to 0.3% of Si, 0.01 to 0.2% of Cu, 0.01% or less of Mn, with the rest being Al and unavoidable impurities, at 550 to 620° C. for 1 to 20 hours, and subjecting the resulting ingot under a hot rolling with a starting temperature of 500° C. or higher and an end-point temperature of 255 to 300° C.
    Type: Grant
    Filed: July 29, 2011
    Date of Patent: January 10, 2017
    Assignees: UACJ Corporation, UACJ Foil Corporation
    Inventors: Masakazu Seki, Satoshi Suzuki, Kenji Yamamoto, Tomohiko Furutani
  • Publication number: 20170003085
    Abstract: A heat exchanger aluminum alloy fin material, comprising Si 0.5 to 1.5 mass %; Fe 0.1 to 1.0 mass %; Mn 0.8 to 2.2 mass %; Zn 0.4 to 2.5 mass %; and further at least one selected from Cu, Ti, Zr, Cr, and V each in 0.02 to 0.3 mass %, with the balance being Al and unavoidable impurities, wherein a metallographic microstructure before braze-heating is such that a density of second phase particles having a circle-equivalent diameter of less than 0.1 ?m is less than 1×107 particles/mm2, and that a density of second phase particles having a circle-equivalent diameter of 0.1 ?m or more is 5×104 particles/mm2 or more, wherein a tensile strength before braze-heating, TSB, a tensile strength after braze-heating, TSA, and a sheet thickness of the fin material, t, satisfy: 0.4?(TSB?TSA)/t?2.1, and wherein the sheet thickness is 150 ?m or less.
    Type: Application
    Filed: September 19, 2016
    Publication date: January 5, 2017
    Applicant: UACJ Corporation
    Inventors: Atsushi FUKUMOTO, Junichi MOCHIZUKI, Akio NIIKURA
  • Patent number: 9512510
    Abstract: A high-strength aluminum alloy material having a chemical composition which includes Zn: more than 7.2% (mass %, the same applies hereafter) and 8.7% or less, Mg: 1.3% or more and 2.1% or less, Cu: 0.01% or more and 0.10% or less, Zr: 0.01% or more and 0.10% or less, Cr: less than 0.02%, Fe: 0.30% or less, Si: 0.30% or less, Mn: less than 0.05%, Ti: 0.001% or more and 0.05% or less, the balance being Al and unavoidable impurities, is provided. It has a proof stress of 350 MPa or more, and a metallographic structure formed of a recrystallized structure, and L* and b* values, as defined in JIS Z8729 (ISO 7724-1), are 85 or more and 95 or less and 0 or more and 0.8 or less, respectively, as measured after anodization using a sulfuric acid bath.
    Type: Grant
    Filed: November 5, 2012
    Date of Patent: December 6, 2016
    Assignee: UACJ CORPORATION
    Inventor: Hidenori Hatta
  • Publication number: 20160351224
    Abstract: An aluminum alloy plate for a magnetic disk substrate with a flat and smooth ground surface, a production method by which the aluminum alloy plate can be produced at low cost and a magnetic disk are shown. An aluminum alloy plate for a magnetic disk substrate which comprises an aluminum alloy containing Mg: 3.0 to 8.0 mass % (hereinafter %), Cu: 0.005 to 0.150%, Zn: 0.05 to 0.60%, Cr: 0.010 to 0.300%, Fe: 0.001 to 0.030%, Si: 0.001 to 0.030%, (Ti+V+Zr): 0.0010 to 0.0100%, B: 0.0001 to 0.0010% with a balance being Al and inevitable impurities, wherein the density of a Ti—V—B—Zr-based inclusion having a maximum diameter exceeding 5 ?m is 0 piece/6000 mm2 and the density of a Ti—V—B—Zr-based inclusion having a maximum diameter of 3 to 5 ?m is 1 piece/6000 mm2 or less; a production method thereof; and a method for producing a magnetic disk.
    Type: Application
    Filed: September 24, 2015
    Publication date: December 1, 2016
    Applicant: UACJ Corporation
    Inventors: Kotaro KITAWAKI, Minoru HAYASHI, Yoshiji HASHIMOTO, Toshikazu HISAMOTO
  • Patent number: 9508994
    Abstract: A current collector, an electrode structure, a non-aqueous electrolyte battery, and an electrical storage device capable of providing superior shut down function are provided. According to the present invention, a current collector having a resin layer on at least one side of a conductive substrate, wherein: the resin layer has a thermoplastic resin dispersed in a thermosetting resin base material, the thermoplastic resin encapsuling a conductive agent; a value given by (average thickness of the conductive agent)/(average thickness of the thermoplastic resin) is 0.5 to 3; the conductive agent is formulated so that a value of volume % given by (conductive agent)/(conductive agent+thermoplastic resin) is 10 to 50%; and formulation ratio of the thermoplastic resin is 10 to 65%, is provided.
    Type: Grant
    Filed: May 10, 2013
    Date of Patent: November 29, 2016
    Assignees: UACJ CORPORATION, UACJ FOIL CORPORATION
    Inventors: Osamu Kato, Sohei Saito, Yukiou Honkawa, Mitsuyuki Wasamoto, Tsugio Kataoka, Satoshi Yamabe
  • Publication number: 20160322641
    Abstract: A current collector having high safety, the current collector being capable of stably maintaining the PTC function even when the temperature further increases after realizing the PTC function when used for the electrode structure of electrical storage devices such as non-aqueous electrolyte batteries, electrical double layer capacitors, and lithium ion capacitors; electrode structures; electrical storage devices; and composition for current collectors, is provided. A current collector 100 including a conductive substrate 103 and a resin layer 105 provided onto at least one side of the conductive substrate 103, is provided. Here, the resin layer 105 is obtained by coating a paste onto the conductive substrate 103, followed by cross-linking. The paste includes polyolefin-based emulsion particles 125, a conductive material 121, and a cross-linker 131.
    Type: Application
    Filed: November 15, 2013
    Publication date: November 3, 2016
    Applicants: UACJ CORPORATION, UACJ FOIL CORPORATION, FURUKAWA ELECTRIC CO., LTD.
    Inventors: Sohei Saito, Osamu Kato, Yukiou Honkawa, Tatsuhiro Yaegashi, Tsugio Kataoka, Mitsuya Inoue, Satoshi Yamabe, Yasumasa Morishima, Takayori Ito, Hidekazu Hara, Takahiro Iida
  • Publication number: 20160319399
    Abstract: A highly corrosion resistant and highly formable cladded aluminum-alloy material, a method for producing the same, a heat exchanger using the same and a method for producing the same are shown. The present cladded aluminum-alloy material has an aluminum alloy core material, an intermediate layer material clad on one surface of the core material and a brazing filler metal clad on the intermediate layer material surface which is not at the core material side, wherein a crystal grain size of the intermediate layer material before brazing heating is 60 ?m or more, and in a cross section of the core material in a rolling direction before brazing heating, when R1 (?m) represents the crystal grain size in a plate thickness direction, and R2 (?m) represents the crystal grain size in the rolling direction, R1/R2 is 0.30 or less.
    Type: Application
    Filed: December 17, 2014
    Publication date: November 3, 2016
    Applicant: UACJ Corporation
    Inventors: Makoto ANDO, Yutaka YANAGAWA, Akio NIIKURA
  • Publication number: 20160319401
    Abstract: A highly corrosion resistant and highly formable aluminum-alloy clad material, a method for producing the same, a heat exchanger using the same and a method for producing the same are shown. The present aluminum-alloy clad material has an aluminum alloy core material, an intermediate layer material clad on one surface of the core material and a brazing filler metal clad on the surface of the intermediate layer material that is not on the core material side, wherein a crystal grain size of the intermediate layer material before brazing heating is 60 ?m or more, and in a cross section of the core material in a rolling direction before brazing heating, when R1 (?m) represents the crystal grain size in a plate thickness direction, and R2 (?m) represents the crystal grain size in the rolling direction, R1/R2 is 0.30 or less.
    Type: Application
    Filed: December 17, 2014
    Publication date: November 3, 2016
    Applicant: UACJ CORPORATION
    Inventors: Makoto ANDO, Takuya MURATA, Akio NIIKURA
  • Publication number: 20160288248
    Abstract: An aluminum clad member is produced by: disposing a joining assistance member at a joint interface between an Al core member and an Al skin member, which joining assistance member being formed by crossing Al wires with each other in longitudinal and lateral directions to form a grid, and having a structure in which spot-like thick portions having a thickness of 0.2-3.2 mm are formed at intersections of the Al wires and arranged in the longitudinal and lateral directions so as to be spaced apart from each other by a distance of 0.2-13 mm; and performing a hot rolling operation with respect to the thus obtained stack of the Al core member, the Al skin member and the joining assistance member, by partially fixing together those members at their peripheral portions or without fixing together those members, such that the joint interfaces is communicated with an ambient air.
    Type: Application
    Filed: May 6, 2016
    Publication date: October 6, 2016
    Applicant: UACJ CORPORATION
    Inventors: Yasunaga ITOH, Yusuke OHASHI, Shoichi SAKODA
  • Publication number: 20160276653
    Abstract: An aluminum alloy foil for a current collector of an electrode is provided which has not only high electric conductivity but also high strength before and after a drying step, and is low in manufacturing cost. Provided is an aluminum alloy foil for a current collector of an electrode, containing 1.0 to 2.0 mass % (hereafter, simply referred to as “%”) of Fe, 0.01 to 0.2% of Si, 0.0001 to 0.2% of Cu, and 0.005 to 0.3% of Ti, the remainder being Al and inevitable impurities, wherein an amount of Fe contained as a solid solution is 300 ppm or more, and particles of intermetallic compounds having an equivalent circle diameter of 0.1 to 1.0 ?m exist at 1.0×105 particles/mm2 or more.
    Type: Application
    Filed: October 21, 2014
    Publication date: September 22, 2016
    Applicants: UACJ Corporation, UACJ Foil Corporation
    Inventors: Masakazu Seki, Satoshi Suzuki, Tomohiko Furutani
  • Publication number: 20160276673
    Abstract: A manufacturing method for a current collector includes dispersing and agitating a fluorine-based resin and conductive particles for 5 to 60 minutes at 1000 to 5000 rpm, dispersing and agitating the fluorine-based resin and conductive particles for 10 to 120 minutes at 2000 to 7000 rpm. The resin layer includes a fluorine-based resin and conductive particles, has a thickness of 0.3 to 20 ?m. The current collector has one or more of: (1) average diameter of the particles is 0.5 to 25 ?m, and a surface occupying ratio of the particles at a surface is 10 to 50%; (2) surface resistance of the resin layer at 20° C. is 1.0 to 10?, resistance after heating at 220° C. is 200 to 600?, and (3) surface resistance of the resin layer at 20° C. is 1.8 to 9.7?, resistance after heating at 180° C. is 209 to 532?.
    Type: Application
    Filed: June 1, 2016
    Publication date: September 22, 2016
    Applicants: UACJ Corporation, UACJ Foil Corporation
    Inventors: Osamu Kato, Sohei Saito, Yukiou Honkawa, Mitsuyuki Wasamoto, Tsugio Kataoka, Satoshi Yamabe
  • Publication number: 20160186302
    Abstract: An aluminum alloy suitable for anodizing contains, in mass percent, Zn: 5.0% or more and 7.0% or less, Mg: more than 2.2% and 3.0% or less, Cu: 0.01% or more and 0.10% or less, Zr: 0.10% or less, Cr: 0.02% or less, Fe: 0.30% or less, Si: 0.30% or less, Mn: 0.02% or less, and Ti: 0.001% or more and 0.05% or less, the remainder being composed of Al and unavoidable impurities. The aluminum alloy has a Zn/Mg ratio of 1.7 or more and 3.1 or less, a proof stress of 350 MPa or more and a metallographic structure composed of a recrystallized structure.
    Type: Application
    Filed: August 5, 2014
    Publication date: June 30, 2016
    Applicant: UACJ Corporation
    Inventors: Hidenori HATTA, Satoshi UDAGAWA, Takero WATANABE
  • Publication number: 20160169600
    Abstract: An aluminum alloy brazing sheet which is thin but has excellent weldability and post-brazing strength. An aluminum alloy brazing sheet having a core material comprising an aluminum alloy, an Al—Si based brazing filler metal clad on one surface of the core material and a sacrificial anode material clad on the other surface of the core material: wherein the core material comprises certain amounts of Si, Fe, Cu and Mn and certain amounts of one, two or more selected from Ti, Zr, Cr and V; the sacrificial anode material comprises certain amounts of Si, Fe, Mg and Zn; in a cross section parallel to the longitudinal direction and along the thickness direction, the interface between the core material and the sacrificial anode material includes 300 pieces/mm or less of an Al—Mg—Cu based intermetallic compound; and the core material and the sacrificial anode material have an unrecrystallized structure.
    Type: Application
    Filed: June 12, 2014
    Publication date: June 16, 2016
    Applicant: UACJ Corporation
    Inventors: Atsushi FUKUMOTO, Akio NIIKURA