Patents Assigned to UACJ CORPORATION
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Publication number: 20150221452Abstract: Provided are a current collector which has an excellent high-rate property and exerts a sufficient safety function when employed in a secondary battery or a capacitor, as well as an electrode, a secondary battery or a capacitor in which said current collector is employed. According to the invention, a current collector is provided which comprises: metal foil; and a conductive layer with a film thickness of 0.1 ?m to 10 ?m formed on a surface of said metal foil. Here, said conductive layer includes a conductive material and a binder material. A melting point of said binder material is 80° C. to 150° C. Further, said binder material shows, in differential scanning calorimetry (DSC) in a range from room temperature to 200° C., one or more endothermic peaks in the heating-up process. In a case where said binder material shows two or more endothermic peaks, each difference between said peaks is 15° C. or more. Moreover, said binder material shows one or more exothermic peaks in the cooling-down process.Type: ApplicationFiled: July 11, 2013Publication date: August 6, 2015Applicants: Furukawa Electric Co., Ltd., UACJ FOIL Corporation, UACJ CorporationInventors: Takahiro Iida, Yasumasa Morishima, Takayori Ito, Hidekazu Hara, Tsugio Kataoka, Mitsuya Inoue, Satoshi Yamabe, Osamu Kato, Yukiou Honkawa, Sohei Saito, Tatsuhiro Yaegashi
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Publication number: 20150221449Abstract: Provided is a current collector which can secure safety by certainly exhibiting the PTC function when used for an electrode structure of an electrical storage device such as non-aqueous electrolyte batteries, electrical double layer capacitors, lithium ion capacitors, and the like. Here, the current collector shall also be capable of being used for high-speed charge/discharge, having long life, being high in safety, and having excellent productivity. According to the present invention, a current collector 1 including a substrate 3, and a resin layer 5 formed on at least one side of the substrate 3, the resin layer 5 having conductivity, is provided. The current collector 1 satisfies the following conditions of: (1) a degree of swelling of the resin layer 5 with a non-aqueous electrolyte solution is 1% or more and 1000% or less at a PTC realization temperature, and (2) the PTC realization temperature is in the range from 65° C. to 200° C.Type: ApplicationFiled: September 18, 2013Publication date: August 6, 2015Applicants: UACJ Corporation, UACJ Foil Corporation, Furukawa Electric Co., Ltd.Inventors: Sohei Saito, Osamu Kato, Yukiou Honkawa, Tatsuhiro Yaegashi, Tsugio Kataoka, Mitsuya Inoue, Satoshi Yamabe, Yasumasa Morishima, Takayori Ito, Hidekazu Hara, Takahiro Iida
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Publication number: 20150214551Abstract: The present invention provides a current collector foil; and an electrode structure, lithium secondary battery or an electrical double layer capacitor using the current collector foil, which can achieve superior high rate characteristics. Provided is a current collector foil for forming thereon an active material layer containing active material particles, wherein: the current collector foil is provided with a roughened portion; a cross sectional curve of the roughened portion has a box counting dimension of 1.1 or higher; and an average length of waviness motif AW of the cross-sectional curve of the roughened portion is longer than twice of D10, D10 being a particle diameter of the active material particle in particle size cumulative distribution, the active material particle being used for the active material layer formed on the current collector foil.Type: ApplicationFiled: July 11, 2013Publication date: July 30, 2015Applicants: Furukawa Electric Co., Ltd., UACJ Foil Corporation, UACJ CorporationInventors: Takayori Ito, Yasumasa Morishima, Hidekazu Hara, Takahiro Iida, Tsugio Kataoka, Mitsuya Inoue, Satoshi Yamabe, Osamu Kato, Yukiou Honkawa, Sohei Saito, Tatsuhiro Yaegashi
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Publication number: 20150203941Abstract: An aluminum alloy foil having superior formability is provided. An aluminum alloy foil, including 0.8 to 2.0 mass % of Fe, 0.05 to 0.2 mass % of Si, and 0.0025 to 0.5 mass % of Cu, with the rest consisting of Al and unavoidable impurities, wherein the aluminum alloy foil has an average crystal grain size of 20 ?m or less, and a number of intermetallic compounds existing in the aluminum alloy foil, the intermetallic compounds having a circle equivalent diameter of 1.0 to 5.0 ?m, is 1.0×104 grains/mm2 or more, is provided.Type: ApplicationFiled: July 24, 2013Publication date: July 23, 2015Applicant: UACJ CorporationInventors: Masakazu Seki, Satoshi Suzuki
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Publication number: 20150188145Abstract: The present invention provides an aluminum alloy foil, capable of going under thin rolling during its manufacture. The aluminum alloy foil shall also avoid cuts during the active material paste coating process and wrinkles during the press working process, and have suitable strength for the series of manufacturing processes from the manufacture of the aluminum alloy foil to the manufacture of the electrode material. Further, the present invention provides an aluminum alloy foil for electrode current collector, including 0.50 to 1.50 mass % (hereinafter mass % is referred to as %) of Mn, 0.05 to 0.50% of Cu, 0.20 to 1.00% of Fe, 0.01 to 0.60% of Si, with the rest consisting of Al and unavoidable impurities, a manufacturing method thereof, and an electrode material. Here, regarding the aluminum alloy foil, a solid solution amount of Mn is 1500 ppm or more, a solid solution amount of Cu is 40 ppm or more, and a tensile strength after a final cold rolling (T1) is 260 MPa or higher and 350 MPa or lower.Type: ApplicationFiled: May 16, 2013Publication date: July 2, 2015Applicants: UACJ FOIL CORPORATION, UACJ CORPORATIONInventors: Tomohiko Furutani, Kenji Yamamoto, Satoshi Suzuki, Masakazu Seki
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Publication number: 20150144493Abstract: An aluminum alloy plate includes peritectic elements and Mg. Wherein plate thickness of the plate is represented as t (mm), a range within ±0.01×t from t/2 is represented as a central portion, a range within ±0.01×t from t/4 is represented as a quarter portion, and a range within 0.02×t from a top surface in the plate thickness direction is represented as a superficial portion, concentration of the peritectic elements is such that a concentration difference between in the central portion and in the quarter portion, and a concentration difference between in the central portion and in the superficial portion are 0.04% (mass %) or less. In addition, concentration of the Mg is such that a concentration difference between in the central portion and in the quarter portion, and a concentration difference between in the central portion and in the superficial portion of the plate thickness are 0.4% or less.Type: ApplicationFiled: June 6, 2013Publication date: May 28, 2015Applicant: UACJ CorporationInventors: Yusuke Yamamoto, Mineo Asano
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Publication number: 20150125757Abstract: A current collector, an electrode structure, a non-aqueous electrolyte battery, and an electrical storage device capable of providing superior shut down function are provided. According to the present invention, a current collector having a resin layer on at least one side of a conductive substrate, wherein: the resin layer has a thermoplastic resin dispersed in a thermosetting resin base material, the thermoplastic resin encapsuling a conductive agent; a value given by (average thickness of the conductive agent)/(average thickness of the thermoplastic resin) is 0.5 to 3; the conductive agent is formulated so that a value of volume % given by (conductive agent)/(conductive agent+thermoplastic resin) is 10 to 50%; and formulation ratio of the thermoplastic resin is 10 to 65%, is provided.Type: ApplicationFiled: May 10, 2013Publication date: May 7, 2015Applicants: UACJ CORPORATION, UACJ FOIL CORPORATIONInventors: Osamu Kato, Sohei Saito, Yukiou Honkawa, Mitsuyuki Wasamoto, Tsugio Kataoka, Satoshi Yamabe
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Publication number: 20150099170Abstract: At least one foil surface of an aluminum foil is roughened; and in arithmetic mean roughnesses Ra, stipulated in JIS B 0601:2001, of the roughened surface(s), A, which is the arithmetic mean roughness Ra measured in a direction at a right angle to a rolling direction during foil rolling, and B, which is the arithmetic mean roughness Ra measured in a direction parallel to the rolling direction during foil rolling, satisfy the following relationships: 0.15 ?m?A?2.0 ?m; 0.15 ?m?B?2.0 ?m; and 0.5?B/A?1.5. Preferably 50-1000 ?g/m2 of oil is adhered to the roughened foil surface. The oil is preferably rolling oil.Type: ApplicationFiled: September 6, 2012Publication date: April 9, 2015Applicant: UACJ CORPORATIONInventors: Tetsuya Motoi, Yasushi Funato
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Publication number: 20150086855Abstract: An aluminum alloy sheet material for a lithium-ion battery can significantly reduce the number of welding defects (e.g., bead non-uniformity and underfill) that occur during laser welding. The aluminum alloy sheet material includes 0.8 to 1.5 mass % of Mn, 0.6 mass % or less of Si, 0.7 mass % or less of Fe, 0.2 mass % or less of Cu, and 0.2 mass % or less of Zn, with the balance being Al and unavoidable impurities, Al—Mn—Si-based intermetallic compounds having a maximum length of less than 1.0 ?m being distributed in a matrix of the aluminum alloy sheet material in a number equal to or larger than 0.25 per ?m2, and the area ratio of the intermetallic compounds being 3.0% or more when a field of view having an area of 5000 ?m2 is subjected to image analysis.Type: ApplicationFiled: March 11, 2013Publication date: March 26, 2015Applicant: UACJ CORPORATIONInventor: Koichiro Takiguchi
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Publication number: 20150064569Abstract: A current collector, an electrode structure, a non-aqueous electrolyte battery, and an electrical storage device capable of achieving superior shut down function, are provided. According to the present invention, a current collector 1 having a resin layer 5 on at least one side of a conductive substrate 3, the resin layer 5 including a fluorine-based resin and conductive particles 11, and having a thickness of 0.3 to 20 ?m, the current collector satisfying at least one of the following characteristics of (1) to (3): (1) average particle diameter of the conductive particles is 0.5 to 25 ?m, and a surface occupying ratio of the conductive particles at the surface of the resin layer is 10 to 50%, (2) resistance of the surface of the resin layer at 20° C. is 1.0 to 10?, and resistance after heating at 220° C. is 200 to 600?, and (3) resistance of the surface of the resin layer at 20° C. is 1.8 to 9.7?, and resistance after heating at 180° C. is 209 to 532?, is provided.Type: ApplicationFiled: April 2, 2013Publication date: March 5, 2015Applicants: UACJ CORPORATION, UACJ Foil CorporationInventors: Osamu Kato, Sohei Saito, Yukiou Honkawa, Mitsuyuki Wasamoto, Tsugio Kataoka, Satoshi Yamabe
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Publication number: 20150050559Abstract: The present invention relates to current collectors, electrode structures, non-aqueous electrolyte batteries, and electrical storage devices (electrical double layer capacitors, lithium ion capacitors, and the like) that are capable to realize superior battery characteristics by suitably forming an active material layer by using an aqueous solvent. A current collector having a resin layer on at least one side of a conductive substrate, the resin layer being formed by a composition for current collector including an acryl-based resin containing acrylic acid ester and acryl amide or derivatives thereof as a main component; melamine or derivatives thereof; and carbon particles, is provided.Type: ApplicationFiled: April 12, 2013Publication date: February 19, 2015Applicants: UACJ Corporation, UACJ Foil CorporationInventors: Osamu Kato, Sohei Saito, Yukiou Honkawa, Mitsuyuki Wasamoto, Tsugio Kataoka, Satoshi Yamabe
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Publication number: 20150041112Abstract: Provided is an aluminum alloy tube with superior corrosion resistance and a joining layer for brazing. In addition, a heat exchanger using a fin which utilizes a bare material of low cost and higher availability, rather than a clad material, is provided. A manufacturing method of an aluminum alloy tube, including the steps of forming a sacrificial anticorrosion layer comprising Zn, by ark spraying Zn with purity of 95% or more, onto a surface of aluminum alloy tube with a spraying amount of 3 to 10 g/m2 and a spraying speed of 150×103 to 350×103 mm/sec; and forming a joining layer for brazing by applying a joining material for brazing comprising a mixture obtained by mixing Si powder with purity of 95% or more and flux, onto a surface of the sacrificial anticorrosion layer, so that the amount of the Si powder is 1.2 to 3.0 g/m2, is provided.Type: ApplicationFiled: August 1, 2012Publication date: February 12, 2015Applicant: UACJ CORPORATIONInventor: Kensuke Mori
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Patent number: 8927089Abstract: A sheet material (1) includes a stiffness-increasing concave-convex part (20). A first reference plane (K1), an intermediate reference plane (K3), and a second reference plane (K2) serve as a reference system. First reference areas (213), which have a specific shape, and second reference areas (223), which are all areas other than the first reference areas (213), are disposed in the intermediate reference plane (K3). The concave-convex part (20) is formed of first areas (21) as well as second areas (22) and/or plane areas (23).Type: GrantFiled: December 13, 2011Date of Patent: January 6, 2015Assignee: Uacj CorporationInventor: Masaya Takahashi
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Publication number: 20150004428Abstract: An aluminum alloy brazing sheet having high corrosion resistance is provided, which develops the sacrificial anticorrosion effect in both surfaces of the sheet, which has the brazing function in one of both the surfaces, and which prevents the occurrence of preferential corrosion. A channel forming component for a vehicular heat exchanger is also provided by utilizing the aluminum alloy brazing sheet. An aluminum alloy brazing sheet having high corrosion resistance includes an aluminum alloy core, a filler material clad on one surface of the core, and a sacrificial anode material clad on the other surface of the core, wherein the filler material, the sacrificial anode material, and the core have respective predetermined alloy compositions. A channel forming component for a vehicular heat exchanger is manufactured using the aluminum alloy brazing sheet having high corrosion resistance.Type: ApplicationFiled: January 28, 2013Publication date: January 1, 2015Applicants: DENSO CORPORATION, UACJ CORPORATIONInventors: Sadayuki Kamiya, Shota Terachi, Kenji Negura, Makoto Ando, Atsushi Fukumoto, Yoshiyuki Oya, Akio Niikura
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Patent number: 8920908Abstract: A sheet material (1) includes a stiffness-increasing concave-convex part (20). A first reference plane (K1), an intermediate reference plane (K3), and a second reference plane (K2) serve as a reference system. First unit areas (241) and second unit areas (242) are defined in the intermediate reference plane (K3). Each of the first unit areas (241) and the second unit areas (242) contains first virtual squares (243) and second virtual squares (244). Icosagonal areas that contain only adjacent first virtual squares (243) are designated as first reference areas (213), and icosagonal areas that contain only adjacent second virtual squares (244) are designated as second reference areas (223). The concave-convex part (20) contains first areas (21), which are formed based on the first reference areas (213), as well as second areas (22) and/or plane areas (23), which are formed based on the second reference areas (223).Type: GrantFiled: December 13, 2011Date of Patent: December 30, 2014Assignee: UACJ CorporationInventor: Masaya Takahashi
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Publication number: 20140367454Abstract: A first layer (11) and a second layer (12) are layered with an intermediate layer (21) therebetween. A clad material (1) is manufactured by heating and bonding the layered body at a temperature, at which the ratio of the mass of a liquid phase generated from the intermediate layer (21) is 5% or more and 35% or less, and by rolling the body. The clad material may comprise the clad material (1) which is a two-layer material formed of the first layer (11) and the second layer (12) as described above, as well as a third layer, a fourth layer, a fifth layer, and the like.Type: ApplicationFiled: November 2, 2011Publication date: December 18, 2014Applicant: UACJ CorporationInventors: Kazuko Fujita, Takashi Murase, Akio Niikura
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Publication number: 20140356647Abstract: The aluminum alloy clad material for forming of the present disclosure includes: an aluminum alloy core material containing Mg: 0.2 to 1.5% (mass %, the same hereinafter), Si: 0.2 to 2.5%, Cu: 0.2 to 3.0%, and the remainder being Al and inevitable impurities; an aluminum alloy surface material which is cladded on one side or both sides the core material, the thickness of the clad for one side being 3 to 30% of the total sheet thickness, and which has a composition including Mg: 0.2 to 1.5%, Si: 0.2 to 2.0%, Cu being restricted to 0.1% or smaller, and the remainder being Al and inevitable impurities; and an aluminum alloy insert material which is interposed between the core material and the surface material, and has a solidus temperature of 590° C. or lower.Type: ApplicationFiled: October 31, 2012Publication date: December 4, 2014Applicant: UACJ CORPORATIONInventors: Hiroki Takeda, Akira Hibino
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Publication number: 20140329109Abstract: In a method for brazing a sheet material without use of flux, an inert gas is firstly introduced into an oxygen pump to reduce an oxygen partial pressure in the inert gas to 1×10?10 Pa or less, and the sheet material is heated in a brazing furnace in an atmosphere of the inert gas discharged from the oxygen pump. A core alloy of the sheet material or a brazing filler alloy cladded to a surface of the core alloy contains Mg. Both the core alloy and the brazing filler alloy may contain Mg. Accordingly, brazability of the sheet material is sufficiently improved.Type: ApplicationFiled: April 29, 2014Publication date: November 6, 2014Applicants: DENSO CORPORATION, Chiba Institute of Technology, Canon Machinery Inc., UACJ CorporationInventors: Shin Takewaka, Shogo Yamada, Syumpei Ozawa, Tohru Nagasawa, Haruhiko Matsushita, Yasunaga Itoh, Tomoki Yamayoshi
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Publication number: 20140315094Abstract: A current collector which is suitable for discharging and charging at a large current density is provided. The present invention provides a current collector including a conductive substrate and a conductive resin layer provided on one side or both sides of the conductive substrate. The conductive resin layer contains a soluble nitrocellulose-based resin and a conductive material.Type: ApplicationFiled: July 29, 2011Publication date: October 23, 2014Applicants: UACJ FOIL CORPORATION, UACJ CORPORATIONInventors: Osamu Kato, Sohei Saito, Yukiou Honkawa, Mitsuyuki Wasamoto, Kenichi Kadowaki, Tsugio Kataoka
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Publication number: 20140315042Abstract: A brazing sheet for flux-free brazing, comprising a core material, a brazing material disposed on at least one surface of the core material, and a thin skin material disposed on the brazing material, wherein the core material is made of an aluminum alloy having a higher melting point than that of the brazing material; the brazing material is made of an Al—Si—Mg based alloy and has a thickness of 25 to 250 ?m; the thin skin material is made of an aluminum alloy having a higher melting initiation temperature than the brazing material and containing substantially no Mg, and has a thickness of 5 to 30 ?m; and a content of an oxide existing at an interface between the brazing material and the thin skin material is 0.1 ppm or less in weight ratio with respect to the entire clad material. The present invention provides a brazing sheet for flux-free brazing, which has a thin skin material, with uniform brazing characteristics, and enables stable joining.Type: ApplicationFiled: January 11, 2013Publication date: October 23, 2014Applicant: UACJ CorporationInventors: Yoshikazu Suzuki, Akihito Gotou, Yutaka Yanagawa