Abstract: In at least some implementations, a method of forming a diaphragm for a liquid pump, includes clamping a substantially planar piece of material about a periphery, and plastically deforming the piece of material inboard of the clamped periphery. In at least some implementations, the material is plastically deformed by pressing a forming member against the material, or the material is plastically deformed by applying a fluid under pressure against the material.

Abstract: In at least some implementations, a fuel system includes a first fuel pump and a first switch adapted to be coupled to a power supply, and a second fuel pump adapted to be coupled to the power supply. A conductor is provided between a first node between the first fuel pump and the first switch and a second node to which the second fuel pump is electrically coupled or electrically communicated so that depending upon the state of the first switch power may be supplied to the first fuel pump and second fuel pump in series or in parallel.

Abstract: A fuel tank assembly having a fuel tank and a first valve assembly in fluid communication with the fuel tank configured to selectively allow air to pass through an outlet vent when the vehicle is in an operational orientation, and to restrict fuel flow from out of the gas tank if the vehicle is not in an operational orientation. The fuel tank assembly also has a second valve assembly in fluid communication with the first valve assembly configured to regulate pressure within the fuel tank by permitting air to enter the fuel tank when internal pressure of the fuel tank falls below a first threshold, and permitting air to exit the fuel tank when internal pressure exceeds a second threshold. The valve assemblies are connected in-line such that air entering or exiting the fuel tank via the outlet vent passes through both the first and second valve assemblies.

Abstract: A charge forming device for a combustion engine includes a throttle body having a throttle bore, an air passage having at least a portion in which air flows separate from the throttle bore and a throttle valve with a valve head movable relative to the throttle body. A nozzle body has a fuel passage and a feed passage, the fuel passage is arranged to receive fuel that exits a fuel outlet of a fuel metering valve, and the fuel passage is communicated with a fuel chamber through which fluid flows into the throttle bore, and the feed passage is communicated with the air passage to receive air from the air passage and the feed passage is communicated with the fuel passage upstream of the fuel chamber, wherein air in the feed passage is mixed with fuel in the fuel passage upstream of the fuel chamber.

Abstract: A fuel supply assembly includes a reservoir, primary and secondary fuel pumps and a pressure regulator. The secondary fuel pump has first and second inlets, and an outlet. The first inlet receives at least some fuel discharged from a pressure regulator outlet, a nozzle communicated with the first inlet so that a flow of fuel through the nozzle creates a drop in pressure in the area of the second fuel inlet to draw fuel from the supply of fuel through the second inlet and the fuel drawn in through the second fuel inlet is combined with the flow of fuel from the nozzle and the combined fuel flows are discharged from the secondary fuel pump outlet and into the reservoir. The primary fuel pump may be located outside of an interior of the reservoir and the secondary fuel pump may be connected to the reservoir by rigid or flexible conduits.

Abstract: In at least some implementations, a charge forming device includes a body that has a throttle bore, a throttle valve associated with the throttle bore, a coupler and an actuator. The throttle has a valve head received within and movable relative to the throttle bore, and a valve shaft to which the valve head is coupled. The coupler is connected to the valve shaft and carries or includes a sensor element. And the actuator has a drive shaft coupled to the coupler so that rotation of the drive shaft is transmitted to the coupler and the valve shaft.

Abstract: In at least some implementations, a fuel system includes a first fuel pump and a first switch adapted to be coupled to a power supply, and a second fuel pump adapted to be coupled to the power supply. A conductor is provided between a first node between the first fuel pump and the first switch and a second node to which the second fuel pump is electrically coupled or electrically communicated so that depending upon the state of the first switch power may be supplied to the first fuel pump and second fuel pump in series or in parallel.

Abstract: A system for controlling an electronic throttle body includes an engine speed setting device having a first terminal coupled to a source for a reference voltage, a second terminal coupled to a first end of a conductor and means for varying a level of resistance between the first and second terminals. The level of resistance is indicative of a desired engine speed. The second terminal outputs an analog engine speed signal indicative of the desired engine speed on the conductor. An electronic control module includes an engine speed signal processing circuit including a resistor coupled between a node located between the first and second ends of the conductor and one of a voltage supply and a voltage return. A controller coupled to the second end of the conductor is configured to generate a control signal for the electronic throttle body responsive to the engine speed signal.

Abstract: A fuel supply device includes a main body, fuel chamber, fuel supply pipe and a fuel valve. The main body has a main bore with an inlet for air and an outlet through which a fuel and air mixture flows. The fuel chamber retains a supply of fuel. The fuel supply pipe has a passage communicating with the main bore and through which fuel from the fuel chamber flows to the main bore. And the fuel valve has a valve seat, a valve element movable relative to the valve seat between an open position and a closed position, an inlet upstream of the valve seat and is in communication with the fuel chamber, and an outlet downstream of the valve seat. The outlet is coaxially aligned with the passage of the fuel supply pipe and the fuel valve is electrically operated to move the valve element.

Abstract: In at least some implementations, a method of controlling fuel injection events, includes determining at least one engine operating condition, determining timing of a desired pressure in an engine intake chamber or at the outlet of a fuel injector, and initiating a fuel injection event as a function of the at least one engine operating condition and the desired pressure. The fuel injection event is initiated prior to the desired pressure occurring and wherein the fuel injection event occurs for a duration such that the fuel injection event terminates after the desired pressure occurs.

Abstract: In at least some implementations, a charge forming device includes a body that has a throttle bore, a throttle valve associated with the throttle bore, a coupler and an actuator. The throttle has a valve head received within and movable relative to the throttle bore, and a valve shaft to which the valve head is coupled. The coupler is connected to the valve shaft and carries or includes a sensor element. And the actuator has a drive shaft coupled to the coupler so that rotation of the drive shaft is transmitted to the coupler and the valve shaft.

Abstract: In at least some implementations, a charge forming device includes a main body having a throttle bore, a throttle valve, a housing and a circuit board including a throttle position sensor and a pressure sensor. The throttle valve is received at least partially within the valve bore, is rotatable between an idle position and a second position, and includes a magnet that is rotated when the throttle valve rotates. The housing is carried by the main body, and the circuit board is carried by the housing. A signal path is defined leading from the pressure sensor to a pressure source, the signal path includes a liquid collection area located below a gaseous area with respect to gravity.

Abstract: In at least some implementations, a method of controlling spark events in a combustion engine, includes determining change in voltage at an input of a sensor during an engine revolution, and providing at least two spark event signals to attempt to provide at least two spark events in the engine during the engine revolution. In at least some implementations, the engine revolution is within a first threshold number of engine revolutions from attempted starting of the engine. In at least some implementations, the first threshold may include the first and up to ten engine revolutions from attempted starting of the engine.

Abstract: A throttle body assembly for a combustion engine includes a throttle body having a pressure chamber including a supply of liquid fuel, and a throttle bore with an inlet through which air is received. A throttle valve is carried by the throttle body with a valve head movable relative to the throttle bore. A metering valve is coupled to the throttle body, and has a valve element that is movable between open and closed positions. A boost venturi is located in the throttle bore and has an inner passage that is open at both ends to the throttle bore. The boost venturi has an opening through which fuel flows into the inner passage when the valve element is in the open position, wherein fuel flows from the pressure chamber to the metering valve under the force of gravity or under a pressure of less than 6 psi.

Abstract: A fuel supply device includes a main body, fuel chamber, fuel supply pipe and a fuel valve. The main body has a main bore with an inlet for air and an outlet through which a fuel and air mixture flows. The fuel chamber retains a supply of fuel. The fuel supply pipe has a passage communicating with the main bore and through which fuel from the fuel chamber flows to the main bore. And the fuel valve has a valve seat, a valve element movable relative to the valve seat between an open position and a closed position, an inlet upstream of the valve seat and is in communication with the fuel chamber, and an outlet downstream of the valve seat. The outlet is coaxially aligned with the passage of the fuel supply pipe and the fuel valve is electrically operated to move the valve element.

Abstract: In at least some implementations, a system for communicating threshold conditions for use of a powered device to a user, includes an engine, a controller coupled to the engine to control starting of the engine and a first indicator associated with a first threshold condition. The first indicator has a first state when the threshold condition is not satisfied and the first indicator has a second state when the threshold condition is satisfied, and the first indicator is coupled to the controller so that the controller is responsive to a change of the state of the first indicator, and wherein the controller is adapted to provide information for display that is indicative of the state of the first indicator.

Abstract: In at least some implementations, a method of assembling an electromechanical valve includes positioning the armature stop in a first position at a first distance from a valve seat, actuating the valve to move an armature away from the valve seat, providing a fluid flow to the valve, determining a fluid flow characteristic, and as a function of the fluid flow characteristic, moving the armature stop relative to the valve seat to a second position that is at a distance other than the first distance.

Abstract: In at least some implementations, a charge forming device includes multiple throttle bores, an inlet chamber in which fuel is received, at least one fuel passage communicating the inlet chamber with the throttle bores, and a valve having an inlet in communication with the inlet chamber, an outlet and a valve head that is movable and allows flow from the inlet chamber through the outlet when the pressure in the inlet chamber is greater than a threshold pressure.

Abstract: A throttle body has a throttle bore with an inlet, an outlet and an air passage. A throttle valve has a valve head received within the throttle bore. A fuel metering valve is mounted on the throttle body and has a valve element and a fuel outlet, the valve element is movable relative to a valve seat to control fuel flow through the fuel outlet. And the nozzle body is carried by the throttle body and has a fuel passage and a feed passage. The fuel passage is arranged to receive fuel that exits the fuel outlet, and is communicated with a fuel chamber through which fluid flows into the throttle bore. The feed passage is communicated with the air passage and with the fuel passage upstream of the fuel chamber. Air in the feed passage is mixed with fuel in the fuel passage upstream of the fuel chamber.

Abstract: A throttle body may have a main bore for supplying a fuel and air mixture to an engine. A throttle valve head may be received in the main bore and movable between idle and wide open positions to control fluid flow through the main bore. A main fuel outlet and a boost venturi may open to the main bore and a flow directing feature may alter the velocity and/or direction of fluid flow in the main bore relative to the fuel outlet or boost venturi. The flow directing feature may be carried by the body, the throttle valve head, or the boost venturi.