Abstract: A marine outboard engine includes an internal combustion engine including at least one fuel injector; a fuel vapor separator including: a separator body, a fuel reservoir defined by the separator body, and a first fuel pump fluidly connected between the fuel reservoir and the fuel injector; a fuel tank; and a second fuel pump fluidly connected between the fuel tank and the fuel vapor separator. The fuel vapor separator includes a heat exchanger disposed in the separator body. The heat exchanger includes at least one fuel channel defined by the heat exchanger body, the at least one fuel channel including: an inlet adapted for receiving fuel from the engine, and an outlet fluidly communicating with the fuel reservoir; and at least one coolant channel defined by the heat exchanger body, the at least one fuel channel and the at least one coolant channel being in thermal communication.

Abstract: At least some implementations of a method of distinguishing between two loads being driven by an engine, includes the steps of determining engine speed at defined intervals, comparing a second engine speed against a previously determined first engine speed, determining if the second engine speed fits an expected pattern of engine speeds, and counting either the number of incidents where the second engine speed does not fit the expected pattern, or the number of incidents where the second engine speed does fit the expected pattern, or some combination of these two. A method of determining if an engine is operating at least near a lean limit of its air to fuel ratio is also disclosed.

Abstract: A carburetor may have a fuel metering assembly with a metering valve and a metering diaphragm sealed to a body of the carburetor to at least partially define a metering chamber with a portion of the metering diaphragm movable relative to the body to actuate a fuel metering valve. The diaphragm may include a continuous layer, a discontinuous layer, and an intermediate layer received at least partially between the continuous and discontinuous layers and at least partially inhibiting direct contact between the continuous and discontinuous layers. The continuous and discontinuous layers may be different polymer materials and the intermediate layer may be a polymer different than that of the discontinuous layer. The intermediate layer may include voids, segments, or a wire form.

Abstract: An ignition system for a light-duty combustion engine includes a charge winding, a microcontroller and a power supply sub-circuit. The sub-circuit is coupled to both the charge winding and the microcontroller and includes a first power supply switch, a power supply capacitor and a power supply zener. The sub-circuit is arranged to turn off the first power supply switch so that charging of the power supply capacitor stops when the charge on the power supply capacitor exceeds the breakdown voltage on the power supply zener. In at least some implementations, the power supply capacitor may power the microcontroller and the power supply sub-circuit may limit or reduce the amount of electrical energy taken from the induced AC voltage of the charge winding to a level that is still able to sufficiently power the microcontroller yet saves energy for use elsewhere in the system.

Abstract: An in-tank fuel pump assembly may have a mounting flange with a plurality of first coupling features, a fuel pump, a carrier connected to the fuel pump, a plurality of second coupling features on at least one of the carrier and the fuel pump, and a plurality of supports each connected to one or the first and second coupling features to locate the pump relative to the mounting flange. In some embodiments, at least one coupling feature is movable.

Abstract: A utility engine air-to-fuel ratio control method in which during an initial or early part of a period of engine continuous operation its stability of operation is determined and if sufficiently stable a test of the air-to-fuel ratio of the air-fuel mixture supplied to the engine is performed and if need be changed to a new air-to-fuel ratio supplied to the engine during the remainder of the period of engine continuous operation. If the engine operation is not sufficiently stable the test is not started or if started is aborted.

Abstract: At least some implementations of a method of distinguishing between two loads being driven by an engine, includes the steps of determining engine speed at defined intervals, comparing a second engine speed against a previously determined first engine speed, determining if the second engine speed fits an expected pattern of engine speeds, and counting either the number of incidents where the second engine speed does not fit the expected pattern, or the number of incidents where the second engine speed does fit the expected pattern, or some combination of these two. A method of determining if an engine is operating at least near a lean limit of its air to fuel ratio is also disclosed.

Abstract: In at least some implementations, a charge forming device includes a body defining at least part of a first passage, a throttle valve movable relative to the first passage between an idle position and a wide open position, an air bleed passage communicated with the first passage, and a control valve. The control valve may be arranged in the air bleed passage to selectively inhibit or prevent air flow to the first passage from the air bleed passage. And the control valve is moveable between a first position and a second position in response to movement of the throttle valve wherein greater air flow is permitted from the air bleed passage to the first passage in the body when the control valve is in the second position than when the control valve is in the first position.

Abstract: An engine kill switch and a throttle lever position sensor switch both remote from the engine and connected by a pair of wires to a microcontroller for controlling a spark initiated combustion of an air-fuel mixture in a cylinder of the engine. The switches may be received in the same housing and mounted in an operator handle housing of a hand held power tool.

Abstract: A fuel system that in at least some implementations includes a carburetor having a fluid passage, a solenoid, a valve, a driver circuit and a control circuit. The valve may be moved by the solenoid between an open position permitting fluid flow through the fluid passage and a closed position at least partially inhibiting fluid flow through the fluid passage. The driver circuit and control circuit are communicated with the solenoid to contribute to providing power to the solenoid and controlling actuation of the solenoid. The driver circuit and control circuit provide a first magnitude of power to the solenoid to initially change the solenoid from its closed position to its open position and a second magnitude of power to maintain the solenoid in its open position wherein the second magnitude of power is less than the first magnitude.

Abstract: A method and apparatus controlling the fuel-to-air ratio of a fuel and air mixture supplied to an operating engine includes the steps of determining a first engine speed before enleanment of the mixture, determining a second engine speed near or at the end of a period of enleanment of the mixture, and after ending the enleanment, determining whether the engine speed recovers within a predetermined range of the first engine speed and if so determining a delta speed difference between the first and second speeds and using this delta speed difference as a factor in determining a change in the fuel-to-air ratio of the fuel mixture supplied to the engine.

Abstract: A solenoid valve includes a housing, a bobbin and an armature. The bobbin is received at least partially within the housing and has a body about which a coil is provided. A fluid flow path including an inlet and an outlet and a valve seat is defined by at least one of the housing or the bobbin, and the armature is moveable relative to the valve seat to control flow through the fluid flow path.

Abstract: In at least some implementations, a throttle body assembly for a combustion engine includes a throttle body having a pressure chamber in which a supply of fuel is received and a throttle bore with an inlet through which air is received, a throttle valve carried by the throttle body with a valve head movable relative to the throttle bore to control fluid flow through the throttle bore, and a metering valve carried by the throttle body. The metering valve may have a valve element that is movable between an open position wherein fuel may flow from the pressure chamber into the throttle bore and a closed position where fuel is prevented or substantially prevented from flowing into the throttle bore through the metering valve.

Abstract: An in-tank fuel pump assembly may have a mounting flange with a plurality of first couplings, a fuel pump, a carrier connected to the fuel pump, a plurality of second couplings on at least one of the carrier and the fuel pump, and a plurality of supports each connected to one or the first and second couplings to locate the pump relative to the mounting flange.

Abstract: In at least some implementations, a carburetor includes a body, a fuel pump diaphragm and a pressure pulse passage. The fuel pump diaphragm is carried by the body and defines in part a fuel chamber on one side of the fuel pump diaphragm and a pressure pulse chamber on the other side of the fuel pump diaphragm. The pressure pulse passage communicates the pressure pulse chamber with a pressure pulse source to provide pressure pulses in the pressure pulse chamber to actuate the fuel pump diaphragm. The pressure pulse passage includes an inlet communicating with a passage in which pressure pulses are present and the inlet is spaced from a surface defining the passage in which pressure pulses are present.

Abstract: In at least some implementations, a charge forming device includes a main body, a throttle valve and an adjuster. The main body includes a main bore through which fluid flows for delivery to an engine. The throttle valve is carried by the main body and moveable relative to the main bore to control fluid flow through the main bore. And the adjuster is moveable relative to the throttle valve and engageable with the throttle valve to adjust the range of motion of the throttle valve. In at least some implementations, the adjuster limits the range of motion of the throttle valve when the adjuster is engaged with the throttle valve.

Abstract: A spark ignition engine system for communicating data includes a capacitive discharge ignition system using a microcontroller for controlling the spark ignition of a light-duty internal combustion engine; a memory device communicated with the microcontroller, wherein the micro-controller obtains engine data from the light-duty internal combustion engine and stores the engine data or software using the memory device; and a powering connection and a separate data connection that are electrically connected to different pins of the microcontroller, wherein the powering connection supplies power to the microcontroller while engine data or software is communicated via the data connection.

Abstract: A carburetor with a fuel adjustment tamperproof valve assembly and specialized tools for adjusting the valve assembly. A needle valve is received in a recess in a carburetor body with a passage open to the exterior of the body and a cylindrical surface of the passage. A valve head with a cylindrical exterior surface is received in the passage with a slight clearance between them. The specialized tools are engageable with the head to adjust the valve by rotating it.

Abstract: A carburetor with a fuel adjustment tamperproof valve assembly and specialized tools for adjusting the valve assembly. A needle valve is received in a recess in a carburetor body with a passage open to the exterior of the body and a cylindrical surface of the passage. A valve head with a cylindrical exterior surface is received in the passage with a slight clearance between them. The specialized tools are engageable with the head to adjust the valve by rotating it.

Abstract: In at least some implementations, an ignition system for a light-duty combustion engine includes a charge winding, a microcontroller and a power supply sub-circuit. The sub-circuit is coupled to both the charge winding and the microcontroller and includes a first power supply switch, a power supply capacitor and a power supply zener. The sub-circuit is arranged to turn off the first power supply switch so that charging of the power supply capacitor stops when the charge on the power supply capacitor exceeds the breakdown voltage on the power supply zener. In at least some implementations, the power supply capacitor may power the microcontroller and the power supply sub-circuit may limit or reduce the amount of electrical energy taken from the induced AC voltage of the charge winding to a level that is still able to sufficiently power the microcontroller yet saves energy for use elsewhere in the system.