Patents Assigned to Western Digital (Fremont), LLC
  • Patent number: 9431031
    Abstract: A method and system provide a magnetic transducer having an air-bearing surface (ABS). The method includes providing a first shield, a first read sensor, an antiferromagnetically coupled (AFC) shield that includes an antiferromagnet, a second read sensor and a second shield. The read sensors are between the first and second shields. The AFC shield is between the read sensors. An optional anneal for the first shield is in a magnetic field at a first angle from the ABS. Anneals for the first and second read sensors are in magnetic fields in desired first and second read sensor bias directions. The AFC shield anneal is in a magnetic field at a third angle from the ABS. The second shield anneal is in a magnetic field at a fifth angle from the ABS. The fifth angle is selected based on a thickness and a desired AFC shield bias direction for the antiferromagnet.
    Type: Grant
    Filed: March 24, 2015
    Date of Patent: August 30, 2016
    Assignee: WESTERN DIGITAL (FREMONT), LLC
    Inventors: Rongfu Xiao, Shihai He, Daniele Mauri, Ming Mao, Shaoping Li
  • Patent number: 9424866
    Abstract: A heat assisted magnetic recording (HAMR) write apparatus coupled with a laser is described. The HAMR write apparatus includes a pole, coil(s), a near-field transducer (NFT), and a dielectric gap. The pole writes to the media. The coil(s) energize the pole. The waveguide is optically coupled with the laser and directs energy toward the ABS. The NFT is optically coupled with the waveguide and includes a metal nose and a metal cap. Part of the metal cap adjoins part of the main pole. The dielectric gap is between a first portion of the NFT and the main pole. The dielectric gap has a media-facing surface and back, top, bottom and side surfaces. The top surface adjoins the main pole. The bottom surface adjoins the first portion of the NFT. The side surfaces adjoin a second portion of the NFT. The back surface adjoins a portion of the metal cap.
    Type: Grant
    Filed: September 24, 2015
    Date of Patent: August 23, 2016
    Assignee: Western Digital (Fremont), LLC
    Inventors: Jiangrong Cao, Brad V. Johnson, Michael V. Morelli, Peng Zhang
  • Patent number: 9412400
    Abstract: A tunnel magnetoresistance (TMR) read sensor having a tabbed AFM layer and an extended pinned layer and methods for making the same are provided. The TMR read sensor has an AFM layer recessed from the air bearing surface, providing a reduced shield-to-shield distance.
    Type: Grant
    Filed: June 15, 2015
    Date of Patent: August 9, 2016
    Assignee: Western Digital (Fremont), LLC
    Inventors: Rongfu Xiao, Guanxiong Li, Zhihong Zhang, Ming Mao, Chen-Jung Chien
  • Patent number: 9406331
    Abstract: Disclosed are methods for making ultra-narrow track width (TW) read sensors, and read transducers incorporating such sensors. The methods utilize side-wall line patterning techniques to prepare ultra-narrow mill masks that can be used to prepare the ultra-narrow read sensors.
    Type: Grant
    Filed: June 27, 2013
    Date of Patent: August 2, 2016
    Assignee: Western Digital (Fremont), LLC
    Inventors: Miao Wang, Wei Gao, Xiaoyu Yang, Anup G. Roy, Wei Zhang, Wencheng Su, Zhihong Zhang, James Yuan, Guanxiong Li, Ming Mao, Hai Sun, Lingyun Miao
  • Patent number: 9404939
    Abstract: A device may be or include a cartridge configured to receive a head gimbal assembly (HGA) of a storage device and electrically connect the HGA to a HGA testing device. The cartridge may include a pre-amplifier configured to be electrically connected with corresponding electrical traces of the HGA and to the HGA testing device; a plurality of probe pins electrically connected to the pre-amplifier and configured to be electrically connected to corresponding electrical traces of the HGA; and a clamper including a dielectric layer and configured to selectively assume an open or closed configuration. In the closed configuration, the plurality of probe pins is electrically connected to corresponding ones of the plurality of electrical traces of the HGA. The clamper, in combination with at least some of the probe pins, forms an electrical filter configured to at least condition signals to and from the pre-amplifier and the HGA.
    Type: Grant
    Filed: June 24, 2014
    Date of Patent: August 2, 2016
    Assignee: Western Digital (Fremont), LLC
    Inventors: Sergey Muchiyev, Paul Dylan Sherman, Trung Vinh, Rungnapa Dangrungroj
  • Patent number: 9396743
    Abstract: Systems and methods for controlling a thickness of a soft bias layer in a tunnel magnetoresistance (TMR) reader are provided. One such method involves providing a magnetoresistive sensor stack including a free layer and a bottom shield layer, performing contiguous junction milling on the sensor stack, depositing an insulating layer on the sensor stack, depositing a spacer layer on the insulating layer, performing an angled milling sub-process to remove preselected portions of the spacer layer, depositing a soft bias layer on the sensor stack, and depositing a top shield layer on the sensor stack and the soft bias layer. The method can further involve adjusting an alignment of a top surface of the spacer layer with respect to the free layer. In one such case, the top surface of the spacer layer is adjusted to be below the free layer.
    Type: Grant
    Filed: June 18, 2014
    Date of Patent: July 19, 2016
    Assignee: Western Digital (Fremont), LLC
    Inventors: Yi Zheng, Ming Jiang, Anup G. Roy, Guanxiong Li, Ming Mao, Daniele Mauri
  • Patent number: 9396742
    Abstract: A magnetic read transducer including a magnetoresistive sensor is described, as well as a fabrication method thereof. The magnetoresistive sensor includes a cap layer overlaying a free layer. The cap layer is situated with a first thickness to absorb boron from the free layer. The magnetoresistive sensor is annealed, and boron is diffused from the free layer and absorbed by the cap layer, improving the magnetic performance of the free layer. The cap layer thickness is then reduced to a second thickness, thereby reducing the shield-to-shield (SS) stack spacing of the magnetoresistive sensor and allowing for increased areal recording density.
    Type: Grant
    Filed: March 13, 2015
    Date of Patent: July 19, 2016
    Assignee: Western Digital (Fremont), LLC
    Inventors: Cheng-Han Yang, Chen-Jung Chen, Christian Kaiser, Yuankai Zheng, Qunwen Leng, Mahendra Pakala
  • Patent number: 9390737
    Abstract: A method for manufacturing a magnetic recording head slider is disclosed. A plurality of bond pads are formed in a linear arrangement adjacent one another on a trailing edge of a slider body. Each of the plurality of bond pads comprises a probe contact area and a soldering contact area with each area being laterally bounded in a width dimension, along the trailing edge, by respective edges of the pads wherein a width of the probe contact area is greater than a width of the soldering contact area of each respective pad whereby the probe contact area is larger than the soldering contact area.
    Type: Grant
    Filed: October 16, 2013
    Date of Patent: July 12, 2016
    Assignee: Western Digital (Fremont), LLC
    Inventors: Wachira Puttichaem, Adisak Tokaew, Tzong-Shii Pan
  • Patent number: 9384763
    Abstract: A method and system provide a magnetic read apparatus having an air-bearing surface (ABS). The read apparatus includes a read sensor, a side bias structure and a rear magnetic bias structure. The read sensor includes first and second free layers, a spacer layer and a rear surface opposite to the ABS. The spacer layer is nonmagnetic and between the first and second free layers. The side bias structure is adjacent to the side surface(s) and magnetically biases the first and second free layers to be antiferromagnetically aligned. The rear magnetic bias structure biases the free layers in a scissor mode. The read sensor is between the ABS and the rear magnetic bias structure. The rear magnetic bias structure includes a rear soft magnetic bias structure having a saturation magnetization-thickness product of at least one milli-emu/cm2 and not more than three milli-emu/cm2.
    Type: Grant
    Filed: March 26, 2015
    Date of Patent: July 5, 2016
    Assignee: Western Digital (Fremont), LLC
    Inventors: Feng Liu, Daniele Mauri
  • Patent number: 9384765
    Abstract: A heat-assisted magnetic recording (HAMR) write apparatus includes a laser and has an air-bearing surface (ABS) that resides in proximity to a media during use. The HAMR write apparatus includes a write pole that writes to the media, coil(s) for energizing the write pole and a waveguide optically coupled with the laser. The waveguide includes an entrance distal from the ABS and a bottom proximate to the ABS. The waveguide also includes a mode converter, a mode stripper optically coupled with the mode converter and an inverse tapered section optically coupled with the mode stripper. The mode converter has sides converging from a first width proximate to the entrance to a second width distal from the entrance and less than the first width. The mode stripper is between the inverse tapered section and the mode converter. The inverse tapered section has an entrance and an exit wider than the entrance.
    Type: Grant
    Filed: September 24, 2015
    Date of Patent: July 5, 2016
    Assignee: Western Digital (Fremont), LLC
    Inventors: Jianwei Mu, Hongxing Yuan, Michael V. Morelli, Sergei Sochava
  • Publication number: 20160180870
    Abstract: A tunnel magnetoresistance (TMR) read sensor having a tabbed AFM layer and an extended pinned layer and methods for making the same are provided. The TMR read sensor has an AFM layer recessed from the air bearing surface, providing a reduced shield-to-shield distance.
    Type: Application
    Filed: November 17, 2015
    Publication date: June 23, 2016
    Applicant: Western Digital (Fremont), LLC
    Inventors: SHAOPING LI, YUANKAI ZHENG, GERARDO A. BERTERO, QUNWEN LENG, MICHAEL L. MALLARY, RONGFU XIAO, MING MAO, ZHIHONG ZHANG, ANUP G. ROY, CHEN JUNG CHIEN, ZHITAO DIAO, LING WANG
  • Publication number: 20160176706
    Abstract: Systems and methods for forming MEMS assemblies incorporating getters are described. One such method for forming and bonding to a microelectromechanical systems (MEMS) assembly includes providing a first MEMS wafer including a metal layer on an inner surface and one or more cavities for forming a MEMS component, attaching a MEMS capping wafer, having at least one through hole via, to the inner surface of the first MEMS wafer thereby forming at least one encapsulated MEMs component within the first MEMS wafer, and bonding a wire to the metal layer through an open end of the at least one through hole via.
    Type: Application
    Filed: November 17, 2015
    Publication date: June 23, 2016
    Applicant: Western Digital (Fremont), LLC
    Inventors: Pezhman Monadgemi, Lei Wang
  • Publication number: 20160176705
    Abstract: Systems and methods for forming MEMS assemblies incorporating getters are described. One such method for forming and bonding to a microelectromechanical systems (MEMS) assembly includes providing a first MEMS wafer including a metal layer on an inner surface and one or more cavities for forming a MEMS component, attaching a MEMS capping wafer, having at least one through hole via, to the inner surface of the first MEMS wafer thereby forming at least one encapsulated MEMs component within the first MEMS wafer, and bonding a wire to the metal layer through an open end of the at least one through hole via.
    Type: Application
    Filed: November 17, 2015
    Publication date: June 23, 2016
    Applicant: Western Digital (Fremont), LLC
    Inventors: Pezhman Monadgemi, Lei Wang
  • Patent number: 9372078
    Abstract: A method and system to detect thickness variation of a subject material are described. In an aspect, tribological wear is assessed for a disk drive memory system at the pole tip region of a magnetic head. Images are obtained of a first region and a second region of a subject material utilizing scanning electron microscopy (SEM). The SEM images are image processed to obtain a differential contrast between the first region and the second region. An image intensity variation is determined between masked SEM images of the first region and the second region by obtaining a surface profiler image of the first region and the second region, and overlaying and calibrating the SEM images with the surface profiler images. In an aspect, image intensity variation is converted to quantified thickness utilizing a fitted relation obtained from the calibration of the surface profiler images with the SEM images.
    Type: Grant
    Filed: June 20, 2014
    Date of Patent: June 21, 2016
    Assignee: Western Digital (Fremont), LLC
    Inventors: Kurt C. Ruthe, Sean P. Leary
  • Patent number: 9368134
    Abstract: A method and system for fabricating a magnetic transducer are described. The magnetic transducer includes a pole and a nonmagnetic intermediate layer adjacent to the pole. The pole has a paddle and a pole tip including a plurality of sidewalls. The pole includes a first magnetic pole layer, at least one antiferromagnetic coupling (AFC) structure on the first magnetic pole layer, and a second magnetic pole layer on the AFC structure(s). At least a portion of the first magnetic pole layer resides on the sidewalls of the pole tip. The paddle has a paddle width in a track width direction. The pole tip has a pole tip width in a track width direction that is less than the paddle width.
    Type: Grant
    Filed: February 19, 2013
    Date of Patent: June 14, 2016
    Assignee: Western Digital (Fremont), LLC
    Inventors: Ming Sun, Dehua Han, Jose A. Medina, Ming Jiang, Ying Hong, Feng Liu, Jian X. Shen
  • Patent number: 9368139
    Abstract: The present disclosure generally relates to a slider having a textured bonding surface. The slider may be used in a hard disk drive (HDD). The textured bonding surface permits the slider to be effectively bonded to a suspension and prevent the slider from debonding from the suspension due to shear forces that may occur during HDD operation.
    Type: Grant
    Filed: March 20, 2015
    Date of Patent: June 14, 2016
    Assignee: Western Digital (Fremont), LLC
    Inventors: Wanchai Sedklang, Anucha Suvibua
  • Patent number: 9368131
    Abstract: A data storage device is disclosed wherein when a first head is over a top disk surface, a first undershoot of a first cross-track profile is closer to an inner diameter of a disk and a second undershoot of the first cross-track profile is closer to an outer diameter of the disk. When a second head is over a bottom disk surface, a second undershoot of a second cross-track profile is closer to the inner diameter of the disk and a first undershoot of the second cross-track profile is closer to the outer diameter of the disk.
    Type: Grant
    Filed: April 3, 2015
    Date of Patent: June 14, 2016
    Assignee: Western Digital (Fremont), LLC
    Inventors: Kathy X. Tang, Xiao Z. Wu, Hong Pan
  • Patent number: 9361913
    Abstract: Apparatuses and methods of recording read heads with a multi-layer anti-ferromagnetic (AFM) layer are provided. The AFM layer has gradient Manganese (Mn) compositions. A multi-layer AFM layer comprises a plurality of sub-layers having different Mn compositions. An upper sub-layer has a higher Mn composition than an lower sub-layer. Different types of gases may be used to deposit each sub-layer and the flow of each gas may be adjusted.
    Type: Grant
    Filed: June 21, 2013
    Date of Patent: June 7, 2016
    Assignee: Western Digital (Fremont), LLC
    Inventors: Yuankai Zheng, Qunwen Leng
  • Patent number: 9361914
    Abstract: A magnetic sensor for use in a data storage device is described. The magnetic sensor includes a composite layer comprising a free layer portion and a bias layer portion each comprising a magnetic material, a shield layer comprising a magnetic material, and a continuous spacer layer comprising a non-magnetic material, the spacer layer separating the shield layer from the composite layer such that the magnetic coupling between the shield layer and the bias layer portion is stronger than the magnetic coupling between the shield layer and the free layer portion. A disk drive comprising a rotatable magnetic recording disk and the slider including the magnetic sensor arranged with the magnetic recording disk is also described.
    Type: Grant
    Filed: June 18, 2014
    Date of Patent: June 7, 2016
    Assignee: Western Digital (Fremont), LLC
    Inventors: Christian Kaiser, Qunwen Leng
  • Patent number: 9349393
    Abstract: A method and system provide a magnetic transducer. An intermediate layer including multiple sublayers is provided. A trench is formed in the intermediate layer. A main pole having a bottom, a top wider than the bottom, a first side and a second side opposite to the first side is provided in the trench. An asymmetric gap is provided along the first and second sides of the main pole. The asymmetric gap terminates closer to the top of the main pole along the first side than on the second side. The asymmetric gap has a first thickness along the first side and a second thickness different from the first thickness along the second side. An asymmetric shield is provided on the asymmetric gap. The asymmetric shield includes a half side shield having a bottom between the top and the bottom of the main pole and terminating on the asymmetric gap.
    Type: Grant
    Filed: September 8, 2015
    Date of Patent: May 24, 2016
    Assignee: Western Digital (Fremont), LLC
    Inventors: Yi Zheng, Ming Jiang