Patents Assigned to Whelen Engineering Company, Inc.
  • Patent number: 7083313
    Abstract: A side-emitting collimator employs a combination of refraction and internal reflection to organize light from a light source into oppositely directed collimated beams. A light source chamber over the light source is defined by substantially cylindrical and aspheric refracting surfaces positioned to gather light into the collimating lens. The aspheric refracting surfaces redirect a portion of the light from the light source into a direction perpendicular to the optical axis of the light source. The substantially cylindrical surfaces refract light from the light source onto an aspheric upper reflecting surface. Light incident upon the aspheric upper reflecting surface is collimated into a direction perpendicular to the optical axis of the light source. The side-emitting collimator includes mirror image collimator halves, each producing a collimated beam. The collimator halves are rotationally symmetric about a common axis of symmetry above a plane including the axis of symmetry.
    Type: Grant
    Filed: June 28, 2004
    Date of Patent: August 1, 2006
    Assignee: Whelen Engineering Company, Inc.
    Inventor: Todd J. Smith
  • Patent number: 7079041
    Abstract: An exemplary aircraft anticollision beacon is constructed around a faceted aluminum support cylinder and base. The support cylinder has an outside surface with ten vertically oriented substantially planar faces. An array of LEDs is mounted in thermally conductive relationship on each face of the support cylinder. Each LED is partially surrounded by a trough-shaped reflecting surface that re-directs off axis light into a horizontal plane. Axially aligned, radially adjacent reflecting troughs combine to form the circumferential reflecting troughs. The support cylinder and base are connected in thermally conductive relationship to define a thermal pathway from the LEDs to a heat radiation surface on the base. The base is also configured to act as a heat sink for heat generating components of the LED driver circuits. The exemplary beacon employs a distributed energizing circuit in which each driver is configured to energize two of the ten arrays of LEDs.
    Type: Grant
    Filed: November 21, 2003
    Date of Patent: July 18, 2006
    Assignee: Whelen Engineering Company, Inc.
    Inventors: Thomas M. Fredericks, Todd J. Smith
  • Patent number: 7008079
    Abstract: A composite reflecting surface for a linear LED array incorporates a truncated circular parabolic reflector surrounding each LED and a trough axially above the circular parabolic reflectors defined between parallel longitudinal reflecting surfaces. The short circular parabolic reflectors collimate wide angle light from the LED into a direction parallel to the LED optical axis. The longitudinal reflecting surfaces are linear parabolic surfaces altered to improve the vertical spread of the light radiation pattern. Longitudinal convex ribs project inwardly from the basic linear parabolic shape. The convex shape of the ribs “sprays” the light incident upon it in a vertically spread pattern. The composite reflecting surface makes use of light from a linear array of LEDs that would otherwise be wasted.
    Type: Grant
    Filed: November 21, 2003
    Date of Patent: March 7, 2006
    Assignee: Whelen Engineering Company, Inc.
    Inventor: Todd J. Smith
  • Patent number: 6863424
    Abstract: Brackets received in an elongated base support both lens portions and internal light bar components. Lens portion longitudinal edges penetrate the outer portion of a gasket channel to engage a gasket member. Lens retainer straps sandwich gasket layers to seal the longitudinal butt ends of lens portions. The lens retainers also penetrate the gasket channel to engage the gasket member. The brackets provide multiple locations for mounting warning light units and related light bar components within the space defined between the base and the lens portions.
    Type: Grant
    Filed: August 7, 2003
    Date of Patent: March 8, 2005
    Assignee: Whelen Engineering Company, Inc.
    Inventor: Kevin M. Smith
  • Patent number: 6851835
    Abstract: A light assembly is configured to produce a large area of light emission from an LED light source. The LED light source is mounted within a concave reflector and oriented to face the rear of the reflector. A compound reflecting surface diverts axial light from the LED away from the axis of the reflector to avoid blockage by the LED support structure. A peripheral reflecting surface redirects the diverted light. The LED light source may be a linear array of LEDs aligned with a linear focal axis of the reflector.
    Type: Grant
    Filed: December 17, 2002
    Date of Patent: February 8, 2005
    Assignee: Whelen Engineering Company, Inc.
    Inventors: Todd J. Smith, Jon H. Lyons
  • Patent number: 6845893
    Abstract: The generally rectangular support platform of a mounting foot primary component includes laterally extending tabs configured for reception in respective of longitudinally extending slots defined by an elongated strength member of the light bar. Diagonally opposite corners of the support platform are rounded off so that the primary component is installable by insertion toward the elongated member at an angular orientation and rotation to engage the tabs in the slots. The support platform defines a recessed channel for carrying a metal retaining bar. Fasteners passing through threaded openings in the retaining bar force the retaining bar and primary component away from the elongated member, placing the support platform tabs and lateral ends of the retaining bar in frictional engagement with the lips of the elongated member. A blocking bar is fixed against an end face of the primary component to block counter rotation of the mounting foot relative to the elongated member.
    Type: Grant
    Filed: February 25, 2003
    Date of Patent: January 25, 2005
    Assignee: Whelen Engineering Company, Inc.
    Inventor: Jeff Nelson
  • Patent number: 6844808
    Abstract: Base stations in an outdoor warning siren system monitor the system communication radio frequency to detect the command signals used to activate remotely located warning units. A valid command signal includes a portion identifying the base station generating the signal. When a base station detects a signal bearing its identification, the base station compares the detected signal to its own station ID. If the detected signal matches the detecting station's ID then a system breach is declared. The outdoor warning siren system may respond to a breach by automatically de-activating any alarms activated by the unauthorized signal and/or producing a breach indication to emergency personnel who may respond according to the situation.
    Type: Grant
    Filed: April 22, 2003
    Date of Patent: January 18, 2005
    Assignee: Whelen Engineering Company, Inc.
    Inventors: Thomas M. Fredericks, Kenneth S. Lemieux
  • Publication number: 20040212490
    Abstract: Base stations in an outdoor warning siren system monitor the system communication radio frequency to detect the command signals used to activate remotely located warning units. A valid command signal includes a portion identifying the base station generating the signal. When a base station detects a signal bearing its identification, the base station compares the detected signal to its own station ID. If the detected signal matches the detecting station's ID then a system breach is declared. The outdoor warning siren system may respond to a breach by automatically de-activating any alarms activated by the unauthorized signal and/or producing a breach indication to emergency personnel who may respond according to the situation.
    Type: Application
    Filed: April 22, 2003
    Publication date: October 28, 2004
    Applicant: Whelen Engineering Company, Inc.
    Inventors: Thomas M. Fredericks, Kenneth S. Lemieux
  • Publication number: 20040164111
    Abstract: The generally rectangular support platform of a mounting foot primary component includes laterally extending tabs configured for reception in respective of longitudinally extending slots defined by an elongated strength member of the light bar. Diagonally opposite corners of the support platform are rounded off so that the primary component is installable by insertion toward the elongated member at an angular orientation and rotation to engage the tabs in the slots. The support platform defines a recessed channel for carrying a metal retaining bar. Fasteners passing through threaded openings in the retaining bar force the retaining bar and primary component away from the elongated member, placing the support platform tabs and lateral ends of the retaining bar in frictional engagement with the lips of the elongated member. A blocking bar is fixed against an end face of the primary component to block counter rotation of the mounting foot relative to the elongated member.
    Type: Application
    Filed: February 25, 2003
    Publication date: August 26, 2004
    Applicant: Whelen Engineering Company, Inc.
    Inventor: Jeff Nelson
  • Publication number: 20040155844
    Abstract: Several driver circuits for energizing series arrays of LEDs are disclosed. The LED driver circuits incorporate programmable microcontrollers and switching regulators in circuits that permit precise control of current applied to the series array of LEDs. One driver circuit senses the condition of a SYNC line such that the light emission pattern of multiple LED light sources, each with a driver circuit connected to the SYNC line may be coordinated without need for a central controller. Another driver circuit applies an overdrive current to the LEDs for a first pre-determined time period, then ramps down the applied current to a sustainable level. A four channel driver circuit provides each channel with electronic switches arranged to simultaneously turn on and electrically connect a constant current source to an LED array, resulting in abrupt turn on and turn off of the LEDs.
    Type: Application
    Filed: February 7, 2003
    Publication date: August 12, 2004
    Applicant: Whelen Engineering Company, Inc.
    Inventor: James L. Stopa
  • Publication number: 20040114366
    Abstract: A light assembly is configured to produce a large area of light emission from an LED light source. The LED light source is mounted within a concave reflector and oriented to face the rear of the reflector. A compound reflecting surface diverts axial light from the LED away from the axis of the reflector to avoid blockage by the LED support structure. A peripheral reflecting surface redirects the diverted light. The LED light source may be a linear array of LEDs aligned with a linear focal axis of the reflector.
    Type: Application
    Filed: December 17, 2002
    Publication date: June 17, 2004
    Applicant: Whelen Engineering Company, Inc.
    Inventors: Todd J. Smith, Jon H. Lyons
  • Patent number: 6739738
    Abstract: A method and apparatus are disclosed for redistributing light to shift the apparent position of light generation and provide a more uniform area of light emission from a light assembly incorporating a plurality of spaced-apart light sources. Divergent light from each light source is collimated into a beam. Portions of each beam are diverted from the direction of the beam, transmitted laterally and redirected to emerge from the light assembly radially spaced from the position of the light source producing the beam. An internal reflecting lens member molded from optical plastic is disclosed as one apparatus for carrying out the method. The disclosed method and apparatus are particularly applicable to light assemblies incorporating an array of LEDs.
    Type: Grant
    Filed: January 28, 2003
    Date of Patent: May 25, 2004
    Assignee: Whelen Engineering Company, Inc.
    Inventor: Todd J. Smith
  • Publication number: 20040074581
    Abstract: A component placement machine is provided with an activator application station for application of an adhesive activator to an appropriate surface of a surface-mount component. The application station includes an activator reservoir and wick that provide activator to a porous pad by capillary action. The reservoir and wick are substantially sealed from the environment to prevent unnecessary evaporation of the activator. The component placement machine operating program is modified to include the steps of bringing a component to the applicator station, dabbing the component surface against the applicator pad and returning the component to its installation path. A second adhesive component may be pre-applied to the PCB by an adhesive dispenser as is known in the art. The two-part chemically activated adhesive permits rapid low-temperature curing. The invention allows cost-effective fixture of temperature-sensitive surface-mount components to a PCB.
    Type: Application
    Filed: October 18, 2002
    Publication date: April 22, 2004
    Applicant: Whelen Engineering Company, Inc.
    Inventors: Jonathan S. Hardy, Gregory S. Voelker
  • Patent number: 6722776
    Abstract: A light bar incorporates an extruded base and top panel where the top panel is supported above the base by two ruggedly constructed electronics enclosures. The base top panel and electronics enclosures form a structure to which various light units, lenses and covers are attached to form the finished light bar. The top panel is one of the last components to be installed, leaving the internal components of the light bar accessible during assembly. Each electronics enclosure may surround a power supply that includes a heat-generating component, such as a power transistor. Each enclosure is provided with an opening through which the heat-generating component protrudes to form a heat transfer interface with a heat sink plate mounted to the outside of the enclosure. A further heat transfer interface is formed between the heat sink plate and the top panel in the assembled light bar.
    Type: Grant
    Filed: December 18, 2001
    Date of Patent: April 20, 2004
    Assignee: Whelen Engineering Company, Inc.
    Inventors: Jon H. Lyons, William F. Grote, Peter J. Tiezzi, III
  • Patent number: 6682210
    Abstract: A tip up light bar assembly includes front and rear light bars pivotally supported above transversely opposed end assemblies joined by connector bars to form a rigid support structure. Each light bar is built on a rigid substrate having a uniform cross section. Longitudinally extending features of the rigid substrate provide locations for mounting light sources, electronic assemblies and lenses which, together with gaskets, define a weather-resistant enclosure surrounding the light sources and electronic assemblies. The light bars pivot at transversely opposed ends to a vertical position in which the light sources are elevated above traffic. Each end assembly includes a base plate, a pivotally mounted pivot plate. A gas spring reduces the dead weight of the light bar while a limit strap controls angular movement of the light bar relative to the base plate to approximately 90°. A motor-drive actuator exerts outward force on the pivot plates to move the light bars between a horizontal and vertical position.
    Type: Grant
    Filed: January 11, 2002
    Date of Patent: January 27, 2004
    Assignee: Whelen Engineering Company, Inc.
    Inventors: Robert B. Ford, Jeffrey A. Nelson, Peter J. Tiezzi
  • Patent number: 6646548
    Abstract: An electronic siren emulates the sound of a mechanical siren using a dynamic algorithm and look up tables to generate a series of wave sets, each wave set including one fixed frequency wave and one variable frequency wave. A micro controller stores the algorithm and look up tables and executes the algorithm on command to produce a digital output emulating the mechanical siren. The digital output is converted to an analog signal that is applied to a class D amplifier. A switching power supply provides 70 VDC to the output stage of the amplifier. This arrangement produces 126 dB of sound pressure at a distance of 10 feet from the reverse folded horn speaker. The electronic siren generates little heat and requires only 10 amps of current from the vehicle electrical system.
    Type: Grant
    Filed: January 9, 2001
    Date of Patent: November 11, 2003
    Assignee: Whelen Engineering Company, Inc.
    Inventor: David P. Dornfeld
  • Patent number: 6641284
    Abstract: An light source utilizes a parabolic reflector to collimate light emitted from at greater than a predetermined angle relative to the optical axis of an LED arranged at the focus of the reflector. An optional collimating lens is arranged to collimate light emitted at less than the predetermined angle. Both variations provide light in the form of a substantially collimated beam. The parabolic reflector is preferably extended along its focal point to form a linear parabolic section having a linear focal axis. A linear array of LEDs is arranged such that the linear focal axis passes through the area of light emission of each LED. The linear parabolic section may be provided with parabolic dish ends. Alternatively, the ends of the parabolic section may be left open for increased wide angle visibility.
    Type: Grant
    Filed: February 21, 2002
    Date of Patent: November 4, 2003
    Assignee: Whelen Engineering Company, Inc.
    Inventors: James L. Stopa, Todd J. Smith
  • Publication number: 20030156416
    Abstract: An light source utilizes a parabolic reflector to collimate light emitted from at greater than a predetermined angle relative to the optical axis of an LED arranged at the focus of the reflector. An optional collimating lens is arranged to collimate light emitted at less than the predetermined angle. Both variations provide light in the form of a substantially collimated beam. The parabolic reflector is preferably extended along its focal point to form a linear parabolic section having a linear focal axis. A linear array of LEDs is arranged such that the linear focal axis passes through the area of light emission of each LED. The linear parabolic section may be provided with parabolic dish ends. Alternatively, the ends of the parabolic section may be left open for increased wide angle visibility.
    Type: Application
    Filed: February 21, 2002
    Publication date: August 21, 2003
    Applicant: Whelen Engineering Company, Inc.
    Inventors: James L. Stopa, Todd J. Smith
  • Patent number: RE38795
    Abstract: The duration of variations in the potential applied to a single electrical contact, when compared to a reference potential, are measured and employed to command either incrementing or decrementing of an address. The addresses are associated with a table of instructions and an addressed instruction, when read, will produce a discrete warning signal. A desired one of several light flash or audible patterns may be selected by step-wise scrolling through the table in response to manually varying the contact potential.
    Type: Grant
    Filed: January 27, 2003
    Date of Patent: September 13, 2005
    Assignee: Whelen Engineering Company, Inc.
    Inventors: Paul C. Welling, James L. Stopa
  • Patent number: D500384
    Type: Grant
    Filed: December 17, 2002
    Date of Patent: December 28, 2004
    Assignee: Whelen Engineering Company, Inc.
    Inventors: Jon H. Lyons, Todd J. Smith, James L. Stopa