Patents Assigned to X-CELEPRINT LIMITED
  • Patent number: 10361124
    Abstract: The disclosed technology relates generally to methods and systems for controlling the release of micro devices. Prior to transferring micro devices to a destination substrate, a native substrate is formed with micro devices thereon. The micro devices can be distributed over the native substrate and spatially separated from each other by an anchor structure. The anchors are physically connected/secured to the native substrate. Tethers physically secure each micro device to one or more anchors, thereby suspending the micro device above the native substrate. In certain embodiments, single tether designs are used to control the relaxation of built-in stress in releasable structures on a substrate, such as Si (1 0 0). Single tether designs offer, among other things, the added benefit of easier break upon retrieval from native substrate in micro assembly processes. In certain embodiments, narrow tether designs are used to avoid pinning of the undercut etch front.
    Type: Grant
    Filed: February 9, 2018
    Date of Patent: July 23, 2019
    Assignee: X-Celeprint Limited
    Inventors: Christopher Bower, Matthew Meitl
  • Patent number: 10347168
    Abstract: A high-resolution display includes a display substrate having an array of light-emitting display pixels disposed thereon for displaying an image comprising an array of image pixels. The total number of display pixels in the array of light-emitting display pixels is less than and evenly divides the total number of image pixels in the image in at least one dimension. An actuator physically moves a display substrate and light-emitting display pixels in one or two dimensions in a direction parallel to a surface of the display substrate. A controller controls the light-emitting operation of display pixels and controls physical location of the display pixels. In some embodiments, a controller controls an actuator to spatially interpolate the spatial location of display pixels at successive times and controls the light-emitting operation of display pixels to display a different subset of the image pixels at each successive time.
    Type: Grant
    Filed: November 9, 2017
    Date of Patent: July 9, 2019
    Assignee: X-Celeprint Limited
    Inventors: Matthew Meitl, Ronald S. Cok, Christopher Bower
  • Patent number: 10347535
    Abstract: The disclosed technology relates generally to methods and systems for controlling the release of micro devices. Prior to transferring micro devices to a destination substrate, a native substrate is formed with micro devices thereon. The micro devices can be distributed over the native substrate and spatially separated from each other by an anchor structure. The anchors are physically connected/secured to the native substrate. Tethers physically secure each micro device to one or more anchors, thereby suspending the micro device above the native substrate. In certain embodiments, single tether designs are used to control the relaxation of built-in stress in releasable structures on a substrate, such as Si (1 1 1). Single tether designs offer, among other things, the added benefit of easier break upon retrieval from native substrate in micro assembly processes. In certain embodiments, narrow tether designs are used to avoid pinning of the undercut etch front.
    Type: Grant
    Filed: March 2, 2018
    Date of Patent: July 9, 2019
    Assignee: X-Celeprint Limited
    Inventors: Christopher Bower, Matthew Meitl
  • Patent number: 10332868
    Abstract: A micro-transfer printed high-resolution inorganic light-emitting diode (iLED) display includes a display substrate and a plurality of pixels disposed over the display substrate, each pixel including a pixel controller disposed or formed in or on a pixel substrate and controlling one or more iLEDs disposed or formed in or on respective iLED substrates. The one or more iLEDs are disposed above or below the pixel controller in a separate layer from the pixel controller. The display substrate, the iLED substrate(s), and the pixel substrate are all separate, independent and distinct, and the one or more iLEDs and pixel controller are each separate devices.
    Type: Grant
    Filed: January 22, 2018
    Date of Patent: June 25, 2019
    Assignee: X-Celeprint Limited
    Inventors: Ronald S. Cok, Brook Raymond, Christopher Andrew Bower
  • Patent number: 10312405
    Abstract: The disclosed technology relates generally to a method and system for micro assembling GaN materials and devices to form displays and lighting components that use arrays of small LEDs and high-power, high-voltage, and or high frequency transistors and diodes. GaN materials and devices can be formed from epitaxy on sapphire, silicon carbide, gallium nitride, aluminum nitride, or silicon substrates. The disclosed technology provides systems and methods for preparing GaN materials and devices at least partially formed on several of those native substrates for micro assembly.
    Type: Grant
    Filed: May 1, 2018
    Date of Patent: June 4, 2019
    Assignee: X-Celeprint Limited
    Inventors: Christopher Bower, Matthew Meitl
  • Publication number: 20190157563
    Abstract: An organic light-emitting diode (OLED) structure includes an organic light-emitting diode having a first electrode, one or more layers of organic material disposed on at least a portion of the first electrode, and a second electrode disposed on at least a portion of the one or more layers of organic material. At least a portion of a tether extending from a periphery of the organic light-emitting diode. The organic light-emitting diodes can be printable organic light-emitting diode structures that are micro transfer printed over a display substrate to form a display.
    Type: Application
    Filed: January 23, 2019
    Publication date: May 23, 2019
    Applicant: X-Celeprint Limited
    Inventors: Christopher Bower, Matthew Meitl, Ronald S. Cok
  • Patent number: 10297502
    Abstract: A semiconductor structure suitable for micro-transfer printing includes a semiconductor substrate and a patterned insulation layer disposed on or over the semiconductor substrate. The insulation layer pattern forms one or more etch vias in contact with the semiconductor substrate. Each etch via is exposed. A semiconductor device is disposed on the patterned insulation layer and is surrounded by an isolation material in one or more isolation vias that are adjacent to the etch via. The etch via can be at least partially filled with a semiconductor material that is etchable with a common etchant as the semiconductor substrate. Alternatively, the etch via is empty and the semiconductor substrate is patterned to form a gap that separates at least a part of the semiconductor device from the semiconductor substrate and forms a tether physically connecting the semiconductor device to an anchor portion of the semiconductor substrate or the patterned insulation layer.
    Type: Grant
    Filed: February 28, 2017
    Date of Patent: May 21, 2019
    Assignees: X-Celeprint Limited, X-FAB Semiconductor Foundries AG
    Inventors: Christopher Andrew Bower, Ronald S. Cok, William Andrew Nevin, Gabriel Kittler
  • Patent number: 10297585
    Abstract: A compound micro-assembled device comprises a device substrate. A first component having a first native resolution and a second component having a second native resolution different from the first native resolution are both disposed on the device substrate. The device substrate can comprise a device circuit having a native resolution different from or less than the first and second native resolutions. One or more device interconnections electrically connect the first component to the second component or to the device circuit. In certain embodiments, the first component or the second component can be micro-transfer printed onto the device substrate. In certain embodiments, the compound micro-assembled device can be micro-transfer printed onto a destination substrate or the compound micro-assembled device can comprise a destination substrate onto which the device substrate is micro-transfer printed.
    Type: Grant
    Filed: December 21, 2017
    Date of Patent: May 21, 2019
    Assignee: X-Celeprint Limited
    Inventors: Christopher Andrew Bower, Matthew Meitl, Ronald S. Cok
  • Patent number: 10289252
    Abstract: An inorganic light-emitting diode display with integrated electrodes includes a display surface having a display area and a plurality of spatially separated light-emitting diodes (such as inorganic light-emitting diodes) disposed in rows on the display surface in the display area. The inorganic light-emitting diodes in each row of inorganic light-emitting diodes are electrically connected by one or more electrical conductors. One or more row touch electrodes are disposed in rows over the display surface in the display area between the rows of inorganic light-emitting diodes and are disposed on the display surface and have a width that is larger than a length and width of the light-emitting diodes. A display with an integrated touch screen includes one or more sensing elements disposed in a common plane with the light emitters or on a side of the light emitters opposite the display surface.
    Type: Grant
    Filed: October 8, 2015
    Date of Patent: May 14, 2019
    Assignee: X-Celeprint Limited
    Inventor: Ronald S. Cok
  • Patent number: 10262966
    Abstract: An active substrate includes a plurality of active components distributed over a surface of a destination substrate, each active component including a component substrate different from the destination substrate, and each active component having a circuit and connection posts on a process side of the component substrate. The connection posts may have a height that is greater than a base width thereof, and may be in electrical contact with the circuit and destination substrate contacts. The connection posts may extend through the surface of the destination substrate contacts into the destination substrate connection pads to electrically connect the connection posts to the destination substrate contacts.
    Type: Grant
    Filed: May 25, 2018
    Date of Patent: April 16, 2019
    Assignee: X-Celeprint Limited
    Inventor: Christopher Bower
  • Patent number: 10262567
    Abstract: A two-terminal store-and-control circuit includes a power circuit for receiving a modulated first signal, for receiving a second signal, for providing a power signal, and for providing a V? signal. A voltage comparator receives the modulated first signal and the V+ signal and provides a data signal that is extracted from the modulated first signal and the power signal. A data storage circuit receives and stores the data signal and provides a stored data signal. The circuit can be provided in a two-terminal store-and-control surface-mount device and employed to make a display.
    Type: Grant
    Filed: December 23, 2015
    Date of Patent: April 16, 2019
    Assignee: X-Celeprint Limited
    Inventors: Ronald S. Cok, Robert R. Rotzoll
  • Patent number: 10255834
    Abstract: A parallel redundant integrated-circuit system includes an input connection, an output connection and first and second active circuits. The first active circuit includes one or more first integrated circuits and has an input connected to the input connection and an output connected to the output connection. The second active circuit includes one or more second integrated circuits and is redundant to the first active circuit, has an input connected to the input connection, and has an output connected to the output connection. The second integrated circuits are separate and distinct from the first integrated circuits.
    Type: Grant
    Filed: July 23, 2015
    Date of Patent: April 9, 2019
    Assignee: X-Celeprint Limited
    Inventors: Ronald S. Cok, Robert R. Rotzoll, Christopher Bower, Matthew Meitl
  • Patent number: 10252514
    Abstract: In an aspect, a system and method for assembling a semiconductor device on a receiving surface of a destination substrate is disclosed. In another aspect, a system and method for assembling a semiconductor device on a destination substrate with topographic features is disclosed. In another aspect, a gravity-assisted separation system and method for printing semiconductor device is disclosed. In another aspect, various features of a transfer device for printing semiconductor devices are disclosed.
    Type: Grant
    Filed: December 21, 2016
    Date of Patent: April 9, 2019
    Assignee: X-Celeprint Limited
    Inventors: Christopher Bower, Matthew Meitl, David Gomez, Salvatore Bonafede, David Kneeburg
  • Patent number: 10230048
    Abstract: An organic light-emitting diode (OLED) structure includes an organic light-emitting diode having a first electrode, one or more layers of organic material disposed on at least a portion of the first electrode, and a second electrode disposed on at least a portion of the one or more layers of organic material. At least a portion of a tether extending from a periphery of the organic light-emitting diode. The organic light-emitting diodes can be printable organic light-emitting diode structures that are micro transfer printed over a display substrate to form a display.
    Type: Grant
    Filed: September 29, 2015
    Date of Patent: March 12, 2019
    Assignee: X-Celeprint Limited
    Inventors: Christopher Bower, Matthew Meitl, Ronald S. Cok
  • Patent number: 10222698
    Abstract: A printable component includes a component substrate and one or more electrical conductors. One or more electrically conductive connection posts protrudes from the component substrate to form an exposed electrical contact. Each connection post is electrically connected to at least one of the electrical conductors and one or more wicking posts protrude from the component substrate. The wicking post can be insulating. In certain embodiments, a printable component source wafer comprises a source wafer, a plurality of sacrificial portions separated by anchor portions formed in a sacrificial layer of the source wafer, and a plurality of printable components. Each printable component is disposed over a corresponding sacrificial portion and connected to an anchor portion by a tether. A destination substrate structure comprises a destination substrate having one or more electrically conductive contact pads, an adhesive layer disposed on the destination substrate, and one or more printable components.
    Type: Grant
    Filed: July 27, 2017
    Date of Patent: March 5, 2019
    Assignee: X-Celeprint Limited
    Inventors: Carl Prevatte, Christopher Bower, Matthew Meitl
  • Patent number: 10224460
    Abstract: The disclosed technology provides micro-assembled micro-LED displays and lighting elements using arrays of micro-LEDs that are too small (e.g., micro-LEDs with a width or diameter of 10 ?m to 50 ?m), numerous, or fragile to assemble by conventional means. The disclosed technology provides for micro-LED displays and lighting elements assembled using micro-transfer printing technology. The micro-LEDs can be prepared on a native substrate and printed to a display substrate (e.g., plastic, metal, glass, or other materials), thereby obviating the manufacture of the micro-LEDs on the display substrate. In certain embodiments, the display substrate is transparent and/or flexible.
    Type: Grant
    Filed: June 18, 2015
    Date of Patent: March 5, 2019
    Assignee: X-Celeprint Limited
    Inventors: Christopher Bower, Matthew Meitl, David Gomez, Salvatore Bonafede, David Kneeburg, Alin Fecioru, Carl Prevatte
  • Patent number: 10223962
    Abstract: A display having fused light-emitting diodes (LEDs) includes a display substrate and an array of pixel components disposed on the display substrate. Each pixel component comprises a light-emitting diode and an electrical fuse electrically connected in series with the light-emitting diode. The micro-transfer printable pixel components include an LED having first and second LED electrical contacts for providing power to the LED to cause the LED to emit light, a fuse having first and second fuse electrical contacts, the first fuse electrical contact electrically connected in series with the first LED electrical contact, a first electrode connected to the second fuse electrical contact, and a second electrode connected to the second LED electrical contact.
    Type: Grant
    Filed: February 21, 2017
    Date of Patent: March 5, 2019
    Assignee: X-Celeprint Limited
    Inventors: Matthew Meitl, Ronald S. Cok
  • Patent number: 10224231
    Abstract: In certain embodiments, a method of making a semiconductor structure suitable for transfer printing (e.g., micro-transfer printing) includes providing a support substrate and disposing and processing one or more semiconductor layers on the support substrate to make a completed semiconductor device. A patterned release layer and, optionally, a capping layer are disposed on or over the completed semiconductor device and the patterned release layer or capping layer, if present, are bonded to a handle substrate with a bonding layer. The support substrate is removed to expose the completed semiconductor device and, in some embodiments, a portion of the patterned release layer. In some embodiments, an entry path is formed to expose a portion of the patterned release layer. In some embodiments, the release layer is etched and the completed semiconductor devices transfer printed (e.g., micro-transfer printed) from the handle substrate to a destination substrate.
    Type: Grant
    Filed: November 14, 2017
    Date of Patent: March 5, 2019
    Assignee: X-Celeprint Limited
    Inventors: Christopher Bower, Matthew Meitl, António José Marques Trindade, Ronald S. Cok, Brook Raymond, Carl Prevatte
  • Patent number: 10217308
    Abstract: A hybrid high-security document includes a document and one or more independent light-emitting modules disposed on or embedded in the document. Each module comprises an antenna with multiple turns, an electronic circuit, and a light emitter mounted and electrically connected on a substrate separate from the document. The electronic circuit is responsive to electrical power provided from the antenna to control the light emitter to emit light. The electronic circuit can include a memory storing information relevant to the hybrid high-security document or its use. The information can be accessed by external readers providing electromagnetic energy to the hybrid high-security document. The hybrid high-security document can be a hybrid banknote.
    Type: Grant
    Filed: August 16, 2017
    Date of Patent: February 26, 2019
    Assignee: X-Celeprint Limited
    Inventors: Robert R. Rotzoll, Christopher Bower, Ronald S. Cok
  • Patent number: 10217730
    Abstract: A method of making a micro-transfer printed system includes providing a source wafer having a plurality of micro-transfer printable source devices arranged at a source spatial density; providing an intermediate wafer having a plurality of micro-transfer printable intermediate supports arranged at an intermediate spatial density less than or equal to the source spatial density; providing a destination substrate; micro-transfer printing the source devices from the source wafer to the intermediate supports of the intermediate wafer with a source stamp having a plurality of posts at a source transfer density to make an intermediate device on each intermediate support; and micro-transfer printing the intermediate devices from the intermediate wafer to the destination substrate at a destination spatial density less than the source spatial density with an intermediate stamp having a plurality of posts at an intermediate transfer density less than the source transfer density.
    Type: Grant
    Filed: February 23, 2017
    Date of Patent: February 26, 2019
    Assignee: X-Celeprint Limited
    Inventors: Christopher Bower, Matthew Meitl