Patents Assigned to Zuiko Corporation
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Patent number: 12207993Abstract: The present cuff manufacturing method includes: a step of sandwiching at least two continuous elastic members F between a first sheet and a second sheet; a step of thermally-bonding together the first sheet and the second sheet intermittently in the longitudinal direction to form thermally-bonded portions, thereby fixing the continuous elastic members, thus forming a laminate; a slit step of slitting the laminate along the longitudinal direction, thereby obtaining a pair of cuff members; a step of conveying the pair of cuff members so that a pair of edges, which have been produced by the slitting in the pair of cuff members, are spaced apart from each other; and a step of arranging the pair of cuff members on opposite edge portions of a crotch portion of a worn article, thereby forming cuffs.Type: GrantFiled: June 4, 2021Date of Patent: January 28, 2025Assignee: ZUIKO CORPORATIONInventors: Toyoshi Umebayashi, Hideki Fujita
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Patent number: 12202212Abstract: A method for manufacturing a wearable article includes: superposing first and second parts of a continuous material on each other; winding the continuous material around a rotary drum and conveying the continuous material; moving a movable part of a sealer unit outward and homeward in a cross direction crossing a conveyance direction, while the continuous material is conveyed, to form linear sealing areas and joining the first part and the second part through the formed linear sealing areas; and after the superposing and before the joining, inhibiting a movement of the first part and the second part relative to each other by temporary fastening at a place at which the first part and the second part are to be joined together.Type: GrantFiled: May 7, 2021Date of Patent: January 21, 2025Assignee: ZUIKO CORPORATIONInventors: Toyoshi Umebayashi, Natsuki Ikeda
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Patent number: 12138897Abstract: A layered body containing continuous sheets is thermally fused when passing through a space between an anvil roll and an energy applying device to form a layered sheet. A nip stage for sandwiching the layered body is provided upstream of the space between the anvil roll and the energy applying device. The nip stage includes at least one displacement member which is displaced in accordance with the thickness of the layered body sandwiched by the nip stage. Whether the thickness of the layered body sandwiched by the nip stage has deviated from a reference range is detected on the basis of the displacement of the displacement member, and when it is detected that the thickness has deviated from the reference range, the energy applying device is caused to retreat in a direction going away from the anvil roll.Type: GrantFiled: February 9, 2021Date of Patent: November 12, 2024Assignee: ZUIKO CORPORATIONInventors: Yukihiko Fujita, Hideyuki Nakamura
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Patent number: 12115044Abstract: Provided is a manufacturing apparatus for manufacturing a composite stretchable member capable of improving a function of preventing cutting by reducing a defect in which an elastic member is detached from a groove of a conveying roller. The manufacturing apparatus includes a guide device that guides the two sheets and the elastic members to a bonding device. The guide device includes a guide member that guides the elastic members to respective multiple grooves on an outer peripheral surface of a conveying roller of the bonding device. The guide member is provided at its leading end with multiple guide grooves for holding the corresponding elastic members. The guide member is disposed to allow the elastic members positioned between the guide grooves and the corresponding grooves of the conveying roller to each have a length of 30 mm or less.Type: GrantFiled: April 7, 2020Date of Patent: October 15, 2024Assignee: ZUIKO CORPORATIONInventors: Asuka Minami, Miwa Koshijima
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Publication number: 20240327135Abstract: A transport device includes a plurality of pads that hold and transport a workpiece while a peripheral speed is changed. The transport device further includes: a rotation shaft having an axial line serving as a rotation center; a rotation body that rotates around the rotation shaft; the plurality of pads that hold and transport the workpiece while the peripheral speed is changed with respect to the rotation shaft; transmission mechanisms that change a speed of each pad; and a motor provided for each pad and including an output shaft that drives each of the transmission mechanisms. In the transport device, each motor is attached to the rotation body, and is arranged around the axial line of the rotation shaft such that the output shafts are parallel to each other in a direction in which the axial line of the rotation shaft extends.Type: ApplicationFiled: July 14, 2022Publication date: October 3, 2024Applicant: ZUIKO CORPORATIONInventors: Yukihiko FUJITA, Takashi ARIMA, Takayoshi KAWANO, Hideyuki NAKAMURA
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Patent number: 12103217Abstract: In the present invention, an elastic resin material having a thermoplastic elastic resin is extruded into a sheet shape on a die and made to have a thickness that varies along the width direction, and then is cooled, to a temperature in which the elastic resin material elastically deforms, to form a sheet body that varies in thickness along the width direction, and a stretchable sheet is formed by laminating and joining base sheets. The sheet body includes at least two first and second regions adjacent to each other in the width direction, and the thicknesses of the second regions are greater than that of the first regions. In a wearable article, the stretchable sheet is disposed so that at least a portion of the second regions is closer to an opening around a body or an opening around a leg of the disposable wearable article than the first regions.Type: GrantFiled: December 14, 2018Date of Patent: October 1, 2024Assignee: ZUIKO CORPORATIONInventors: Hideyuki Nakamura, Miwa Koshijima
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Patent number: 12097100Abstract: An absorbent body in which a larger amount of a granular absorbent substance penetrates into the inside of a fiber sheet is produced. A fiber sheet having napped one main surface is supplied to a conveying device and conveyed while the other main surface of the fiber sheet is being sucked through a conveyance surface. A granular absorbent substance is sprayed onto the napped one main surface of the fiber sheet to cause the substance to penetrate into the inside of the fiber sheet in a suction section. A pressure difference increasing device is provided that faces the one main surface of the fiber sheet sprayed with the absorbent substance and being conveyed in the suction section, and that suppresses air from flowing through the fiber sheet inward from the conveyance surface to increase the pressure difference between the conveyance surface side and the opposite side of the fiber sheet.Type: GrantFiled: July 2, 2020Date of Patent: September 24, 2024Assignee: ZUIKO CORPORATIONInventors: Takahiro Shimada, Daisuke Furukawa
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Patent number: 12097099Abstract: In a production method of an elastic composite sheet, the elastic member does not break when the elastic member, in a stretched state, is bonded to a base material sheet; an elastic composite sheet and a disposable wearable article use the elastic composite sheet. A strip-shaped or string-shaped elastic member composed mainly of a thermoplastic elastic resin is stretched in the longitudinal direction of the elastic member. The stretched elastic member is placed over a first base material sheet such that the main surface of the first base material sheet contacts the elastic member. In this state, the elastic member and the first base material sheet are bonded in a first position that overlaps the elastic member seen from a direction perpendicular to the main surface of the first base material sheet and that is away from the edges of the elastic member.Type: GrantFiled: December 17, 2018Date of Patent: September 24, 2024Assignee: ZUIKO CORPORATIONInventors: Hideyuki Nakamura, Yukihiko Fujita, Ayako Kita
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Publication number: 20240262648Abstract: A manufacturing method for a wearing item repeatedly executes: a step of, at a preceding pad, receiving and holding a distal end part of a continuous body to convey; a step of, at a following pad, catching up with the preceding pad; a both holding step of, at both of the preceding pad and the following pad, holding the continuous body; and a cutting step of cutting the distal end part of the continuous body to generate an individual workpiece on the preceding pad, and, in the both holding step, relative speeds of both of the pads are equal to each other, and both of the pads rotate at a non constant speed in at least part of a zone, the continuous body is fed from the feeder at the non-constant speed in response to a change in a speed of the pads that rotate at the non-constant speed.Type: ApplicationFiled: June 29, 2022Publication date: August 8, 2024Applicant: ZUIKO CORPORATIONInventor: Takashi ARIMA
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Patent number: 12029630Abstract: The present apparatus for manufacturing an article includes a velocity-changing device that changes velocity so that circumferential velocity of a holding pad is continuously decelerated or continuously accelerated during a period from a first start time, at which hand-over of a workpiece of a first size at an upstream position as a hand-over position on a circling path is started, to a second start time, at which hand-over of a workpiece of a second size at a downstream position as the hand-over position downstream of the upstream position on the circling path is started.Type: GrantFiled: November 12, 2019Date of Patent: July 9, 2024Assignee: ZUIKO CORPORATIONInventors: Daisuke Inoue, Takashi Arima
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Patent number: 12017860Abstract: A conveying device for conveying a sheet-like material of the present invention includes: a rail portion arranged in a loop shape; a plurality of travelers; a linear motor for circulating the travelers along the rail portion; and a pad attached to each of the travelers, wherein the pad circulates in at least one horizontal plane while holding the sheet-like material on the pad, thereby conveying the sheet-like material.Type: GrantFiled: February 5, 2021Date of Patent: June 25, 2024Assignee: ZUIKO CORPORATIONInventors: Hiroaki Yagi, Yukihiko Fujita
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Patent number: 12004928Abstract: A folding device for a disposable hygiene article includes: a first conveying portion along a first path; a second conveying portion along a second path extending in a direction intersecting with the first path; a folding mechanism to fold the disposable hygiene article between the first and second conveying portions; a driving mechanism connected to the folding component, to drive the folding component by performing reciprocating linear motion along the direction of the second path between a folding and retracted positions; and a guiding mechanism in an extension direction of the first path or by using the first path as a reference, a front end portion of the article to an opposite side of the second conveying portion. The driving mechanism includes at least one pulley directly connected to a servo motor and a synchronous belt wrapped around the outer circumference of the pulleys in a looping path.Type: GrantFiled: April 10, 2020Date of Patent: June 11, 2024Assignees: ZUIKO (SHANGHAI) CORPORATION, ZUIKO CORPORATIONInventors: Yi Xu, Yasunori Shiraishi, Hideki Fujita
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Patent number: 11975541Abstract: A method including: a conveying step of conveying a continuous sheet to be a component of a disposable worn article in a longitudinal direction; a printing step of repeatedly printing a predetermined pattern by spraying ink from a first group of nozzles of an inkjet print head onto a surface of the continuous sheet; and a flushing step of performing a flushing operation of spraying ink from at least a second group of nozzles of the head onto the surface of the continuous sheet.Type: GrantFiled: September 25, 2020Date of Patent: May 7, 2024Assignee: ZUIKO CORPORATIONInventors: Masaya Ooue, Shuji Satake
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Patent number: 11963852Abstract: In a method and device for manufacturing an absorbent material, the degree of freedom in design can be increased by expanding a modifiable distribution pattern of an SAP and broadening the range in which the performance of the absorbent material can be modified. Pulverized pulp is suctioned in a predetermined pattern to form a pulp layer in which the pulp is fiber-laminated. A first distribution opening through which a first distribution device discharges a first SAP and a second distribution opening through which a second distribution opening discharges a second SAP are provided facing the pulp layer, and the first and second SAPs are distributed onto the pulp layer through the first and second distribution openings while moving the pulp layer relative to the first and second distribution openings. The first and second distribution devices can control the discharge amounts of the first SAP and the second SAP, respectively.Type: GrantFiled: October 26, 2018Date of Patent: April 23, 2024Assignee: ZUIKO CORPORATIONInventor: Hitoshi Satou
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Patent number: 11931230Abstract: A method for manufacturing an around-torso portion of a worn article, including the steps of; intermittently conveying a plurality of first sheets by a first drum; conveying a preceding second sheet, of a plurality of second sheets, toward a junction with the first drum by a first pad of a second drum, and conveying the preceding second sheet so that the male touch fastener at the rear end of the preceding second sheet overlaps with the female touch fastener at the front end of one first sheet, of the plurality of first sheets; and conveying a subsequent second sheet, of the plurality of second sheets, toward the junction with the first drum by a second pad of the second drum, and conveying the subsequent second sheet so that the male touch fastener at the front end of the subsequent second sheet overlaps with the female touch fastener at the rear end of the one first sheet.Type: GrantFiled: December 15, 2020Date of Patent: March 19, 2024Assignee: ZUIKO CORPORATIONInventor: Toyoshi Umebayashi
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Patent number: 11931231Abstract: A plurality of folding units is arranged in a circumferential direction of a drum that rotates about an axis. Each of the folding units includes: a pad for holding one part of a workpiece on a pad surface; a first folding member and a second folding member each having a folding surface for folding a different part of the workpiece so as to stack the different part over the one part; and a pivot shaft arranged parallel to the pad surface. The first folding member, the second folding member, and the pivot shaft are configured to be rotated together until the folding surface reaches a facing position and a facing posture at which the folding surface faces the pad surface. The pivot shaft is configured to be displaced in a diameter direction of the drum crossing the pad surface.Type: GrantFiled: April 24, 2020Date of Patent: March 19, 2024Assignee: ZUIKO CORPORATIONInventors: Masashi Ouchi, Yasutaka Tanaka
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Patent number: 11890174Abstract: A stretchable sheet 10 includes: a plurality of attached portions 3 spaced apart from each other in the direction of stretch Df, wherein the first surfaces 1f and 2f of a pair of sheets 1 and 2 are attached to each other by being welded without using an adhesive, at the attached portions 3, the attached portions 3 hold elastic members F, and the attached portions 3 extend in a direction Dp crossing the direction of stretch Df of the elastic members F; and a plurality of folds P that appear between the attached portions 3 while the elastic members F are shrunk, wherein the attached portions 3 include: a plurality of strongly-attached portions 3s arranged on opposite sides of each elastic member F in the crossing direction Dp; and a plurality of weakly-attached portions 3w arranged between adjacent elastic members F and between adjacent strongly-attached portions 3s.Type: GrantFiled: September 11, 2017Date of Patent: February 6, 2024Assignee: ZUIKO CORPORATIONInventors: Hideyuki Nakamura, Miwa Koshijima
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Patent number: 11878545Abstract: A card manufacturing method includes feeding a reference sheet serving as a reference for alignment; feeding a first continuous sheet having a plurality of patterns repeatedly printed as one cycle thereon; producing a laminated sheet by laminating the first continuous sheet on the reference sheet; successively detecting a position of each one of the repeatedly printed patterns by detection means; adjusting such that the patterns are at predetermined positions with respect to the reference sheet by controlling a feeding speed of the first continuous sheet according to a detection result on the positions of the patterns; and producing a card by cutting the laminated sheet for each of the patterns, the patterns being printed so that plural patterns are repeatedly printed as one cycle, the adjustment being performed for each cycle made up of the plurality of patterns.Type: GrantFiled: December 16, 2019Date of Patent: January 23, 2024Assignee: ZUIKO CORPORATIONInventors: Tomoki Yukawa, Kazuki Gotou
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Patent number: 11865746Abstract: In a composite sheet manufacturing device, a second roller having a plurality of first projections and a third roller are disposed so as to be adjacent to a first roller having multiple recessed areas. The outer diameters of the first and third rollers are the same size. The third roller is joined to the first roller with a first gear pair therebetween, so as to rotate at the same rotation frequency as that of the first roller. A first sheet that is fed in between the first roller and the second roller is shaped by being pushed into the recessed areas of the first roller by the first projections of the second roller. A second sheet is then superimposed onto the first sheet and is passed through the space between the first roller and the third roller, and the first and second sheets are thereby bonded to each other.Type: GrantFiled: September 25, 2018Date of Patent: January 9, 2024Assignee: ZUIKO CORPORATIONInventor: Takahito Manabe
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Publication number: 20230414418Abstract: The present layered stretchable sheet includes: a plurality of attachment portions at which a pair of non-woven fabrics and a film are thermally bonded together, wherein each one of the attachment portions includes at least one thermal bonding area where the pair of non-woven fabrics and the film are thermally bonded together; at least one boundary line that defines the thermal bonding area; a first vent that is defined by a first opening of the film appearing in a stretched state of the film along the boundary line and that exerts air permeability; and a second vent that is defined by a second opening where a part of the film is absent, the second opening being adjacent to the thermal bonding area and being delimited by the boundary line, wherein the second vent exerts air permeability both in the stretched state and in a non-stretched state.Type: ApplicationFiled: October 8, 2021Publication date: December 28, 2023Applicant: ZUIKO CORPORATIONInventors: Kazutoshi MAKIMURA, Miwa KOSHIJIMA