Patents Assigned to Zuiko Corporation
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Patent number: 11850783Abstract: In a manufacturing method, resin in a molten state which becomes a film raw material is caused to hang down from a discharge port of a discharger and the film-like film raw material is continuously discharged, a sheet is conveyed along a sheet pass line, a tip part of the film raw material is formed by cutting and removing an initially formed part of the initially formed film raw material, the tip part is overlapped on the sheet on the sheet pass line, the sheet and the film raw material in a mutually overlapping state are conveyed along the sheet pass line, and the sheet and the film raw material are introduced to a joining part from the sheet pass line.Type: GrantFiled: October 28, 2019Date of Patent: December 26, 2023Assignee: ZUIKO CORPORATIONInventor: Hideyuki Nakamura
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Patent number: 11850129Abstract: A method for manufacturing an absorbent core uses a feed device feeding crushed fiber, a first drum provided with a first area, where the crushed fiber is sucked and stacked, and a second drum provided with a second area, where the crushed fiber is sucked stacked, the second area being smaller than the first area, the method includes a step of forming a thick portion on the second area of the second drum by stacking the fiber fed from the feed device; a step of transferring the thick portion to a predetermined position in the first area; and a step of forming a thin portion on the first area of the first drum by stacking the fiber fed from the feed device around the transferred thick portion with the transferred thick portion placed on the first area.Type: GrantFiled: March 14, 2020Date of Patent: December 26, 2023Assignee: ZUIKO CORPORATIONInventor: Toyoshi Umebayashi
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Publication number: 20230398747Abstract: A control is performed to drive a horn via an ultrasonic wave generator so as to apply ultrasonic energy to a web in one of an outward path and a return path of an anvil and not to apply ultrasonic energy to the web in the other one of the outward path and the return path.Type: ApplicationFiled: October 12, 2021Publication date: December 14, 2023Applicant: ZUIKO CORPORATIONInventors: Takashi ARIMA, Masato HIROYASU
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Publication number: 20230398774Abstract: A device for manufacturing a layered material including an elastic thread sandwiched between a pair of sheets, including: a pair of nip rolls arranged with their axes parallel to each other for nipping the elastic thread between the pair of sheets being conveyed in a conveyance direction; a needle arranged upstream of the nip roll in the conveyance direction for guiding and arranging the elastic thread between the pair of sheets while dispensing the elastic thread through a through hole, through which the elastic thread passes; a needle body that holds the needle; a reciprocating section, to which the needle body is attached, for reciprocating in a width direction, which intersects with the conveyance direction; and a stabilizer that stabilizes the reciprocation of the reciprocating section, wherein the stabilizer is a non-contact-type guide.Type: ApplicationFiled: October 19, 2021Publication date: December 14, 2023Applicant: ZUIKO CORPORATIONInventor: Hideki FUJITA
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Patent number: 11793681Abstract: An apparatus for manufacturing an absorbent core includes: a dispenser for dispensing a fiber; a fiber-stacking drum for stacking the dispensed fiber on the outer circumferential surface while sucking the fiber toward an inside; and a fixed frame for rotatably supporting the fiber-stacking drum. The fiber-stacking drum includes: a rotation shaft; a wheel attached to the distal end of the rotation shaft; and a fiber-stacking ring provided on an outer circumference portion of the wheel for stacking the fiber A suction chamber is fixed to the fixed frame The suction chamber is arranged on an inner side of the fiber-stacking ring and produces a suction force toward an inner circumference of the fiber-stacking ring. The fiber-stacking drum is supported by the fixed frame so as to be slidable in an axial direction of the rotation shaft; and the wheel is removably attached to the distal end of the rotation shaft via a fastener.Type: GrantFiled: November 22, 2018Date of Patent: October 24, 2023Assignee: ZUIKO CORPORATIONInventors: Kouji Utani, Daisuke Furukawa
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Patent number: 11772332Abstract: The present welding system includes: a transport device that transports a work in a state where a plurality of webs are overlaid on each other; an anvil roller that includes an anvil which intermittently makes contact with the first surface of the work being transported; an ultrasonic horn that is opposite the second surface of the work and that cooperates with the anvil to apply vibration energy to the work so as to intermittently weld the webs; a speed changing device that lowers the transport speed of the work supplied between the horn and the anvil when the welding is performed; and a pressing device that presses the first surface of the work to the anvil when the welding is performed.Type: GrantFiled: May 12, 2020Date of Patent: October 3, 2023Assignee: ZUIKO CORPORATIONInventor: Takashi Arima
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Patent number: 11759991Abstract: In a production apparatus, a pass line for conveying a film is formed in parts of both belts wound on common rolls and in contact with each other across the film, a discharge port of a discharger is so provided that the molten resin reaches one first roll, out of a group of first rolls, on a side upstream of the pass line, and the common rolls include a cooling roll for cooling and solidifying the molten resin discharged from the discharge port and having reached the first roll.Type: GrantFiled: October 28, 2019Date of Patent: September 19, 2023Assignee: ZUIKO CORPORATIONInventor: Hideyuki Nakamura
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Patent number: 11708224Abstract: A conveying method includes first and second pads conveying workpieces with speeds of the first and second pads being varied; circumferential velocities of the first pads and the second pads are accelerated by variable speed mechanisms; the first and second pads move and separate in a state in which a distance between the first pad and the second pad, whose speeds were increased, is increased; the circumferential velocities of the first pads and the second pads are decelerated by the variable speed mechanisms; and a first slider and a second slider, which were subjected to deceleration, overlap each other in a part in a circumferential direction, which causes the first pad and the second pad to approach each other, and the first pad and the second pad move and approach each other in this state in which the first pad and the second pad have approached each other.Type: GrantFiled: May 29, 2020Date of Patent: July 25, 2023Assignee: ZUIKO CORPORATIONInventors: Daisuke Inoue, Natsuki Ikeda
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Patent number: 11672707Abstract: The method of the present invention includes the steps of: arranging a plurality of non-continuous sheets of a predetermined length intermittently and successively in the conveyance direction on the continuous sheet so that the continuous elastic members are sandwiched between the non-continuous sheets and the continuous sheet; in an overlapping area where the non-continuous sheets overlap with the continuous sheet, attaching the continuous sheet and the non-continuous sheets to each other by welding the sheets to each other in a predetermined pattern, thus producing a continuous laminate; and in a non-overlapping area where the non-continuous sheets do not overlap with the continuous sheet, heating the continuous sheet in the same pattern as said pattern.Type: GrantFiled: December 11, 2020Date of Patent: June 13, 2023Assignee: ZUIKO CORPORATIONInventors: Takahiro Shimada, Daisuke Furukawa
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Patent number: 11648154Abstract: A method including: a step of carrying first and second continuous webs in a predetermined carrying direction; a first slitting step of slitting the first continuous web along a virtual first cut-off line extending the carrying direction, thereby dividing the first continuous web into a wider first divided web and a narrower second divided web; a step of sandwiching an around-torso elastic member extending in a girth direction between the wider first divided web and the second continuous web; a welding step of welding together the first divided web, the second continuous web and the around-torso elastic member intermittently in the carrying direction, thereby producing a layered sheet; and a bonding step of sandwiching an around-leg elastic member meandering relative to the carrying direction between the layered sheet and the narrower second divided web, and attaching the around-leg elastic member thereto by an adhesive, thereby producing a stretchable continuous sheet.Type: GrantFiled: May 15, 2020Date of Patent: May 16, 2023Assignee: ZUIKO CORPORATIONInventor: Takashi Arima
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Patent number: 11634294Abstract: A first shaft control section is configured to control rotation of a first support shaft supporting a first roll such that a sheet is unwound from the first roll at a predetermined running speed. A second shaft control section is configured to execute a first rotation control of regulating a rotational speed of a second support shaft supporting a second roll such that a peripheral speed of the second roll coincides with the predetermined running speed of the sheet of the first roll. The second shaft control section is configured to regulate the rotational speed of the second support shaft by acceleration or deceleration such that an adhesive on an outer peripheral surface of the second roll arrives at a pressing position when a target joining portion of the sheet of the first roll meets the pressing position.Type: GrantFiled: July 25, 2019Date of Patent: April 25, 2023Assignee: ZUIKO CORPORATIONInventor: Masato Hiroyasu
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Patent number: 11618644Abstract: A first shaft control section controls a first support shaft so that a sheet is unwound from the first roll at a predetermined running speed. A second shaft control section executes an adjustive control of adjusting at least one of a rotation start time and a rotational acceleration of the second support shaft so that, when a first joining target mark on the sheet of the first roll moves to a first reference position, a second joining target mark on an outer peripheral surface of the second roll arrives at a second reference position in a rotational direction thereof, and a peripheral speed of the second roll coincides with the running speed of the sheet of the first roll.Type: GrantFiled: July 25, 2019Date of Patent: April 4, 2023Assignee: ZUIKO CORPORATIONInventor: Masato Hiroyasu
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Patent number: 11597619Abstract: A sheet supply device and a sheet supply method include a guide roller disposed at an opposite side of a standby side roll with respect to a tangential line to an outer peripheral surface of the standby side roll at a pressing position in a state in which a pressing roller is pressed against a pressing position, and configured to guide a sheet from the pressing roller in a direction away from the standby side roll. Furthermore, the second guide roller is fixed to a moving unit so as to be configured to approach and move away from the standby side roll together with the pressing roller.Type: GrantFiled: November 29, 2018Date of Patent: March 7, 2023Assignee: ZUIKO CORPORATIONInventor: Yoshiaki Tsujimoto
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Patent number: 11597195Abstract: A manufacturing method including a first conveying step of conveying the sheet in a lateral or oblique lateral direction along a sheet pass line below the discharge port; a receiving step of receiving a tip part of the film raw material with the sheet on the sheet pass line, the tip part being discharged and hanging down from the discharge port; a second conveying step of conveying the sheet and the film raw material after the tip part overlaps the sheet on the sheet pass line, the second conveying step conveying the sheet and the film raw material in a mutually overlapping state along the sheet pass line; and an introducing step of introducing the sheet and the film raw material in the mutually overlapping state to the joining part from the sheet pass line.Type: GrantFiled: October 28, 2019Date of Patent: March 7, 2023Assignee: ZUIKO CORPORATIONInventor: Hideyuki Nakamura
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Patent number: 11596560Abstract: Provided are a composite sheet whose recess-protrusion shape can easily be made crush-resistant in a state that the soft feel against the skin is maintained, and a device and method for manufacturing said composite sheet. A first sheet has a curved part in which one surface thereof rises and the other surface thereof is recessed, and a boundary part adjacent to the curved part. A second sheet is joined to the boundary part of the first sheet so as to cover the other surface of the curved part. A region of the second sheet facing the curved part has a protruding part in which an inside surface on the first sheet side rises so as to approach the curved part and an outside surface on the reverse side thereof is recessed, and a flat part surrounding the periphery of the protruding part.Type: GrantFiled: May 16, 2016Date of Patent: March 7, 2023Assignee: ZUIKO CORPORATIONInventor: Takeshi Fukuhara
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Patent number: 11597618Abstract: In steady control, a shaft control unit (922) adjusts rotation speed of a first support shaft (31) to cause a first roll (R1) to have peripheral speed equal to predetermined conveyance speed by maintaining a sheet storage amount in a storage mechanism (5) in a first storage amount as a reference. In storage amount adjustment control, the shaft control unit (922) accelerates the rotation speed of the first support shaft (31) to increase the peripheral speed of the first roll (R1) higher than the conveyance speed, until the sheet storage amount in the storage mechanism (5) reaches a predetermined second storage amount that is larger than the first storage amount.Type: GrantFiled: February 12, 2020Date of Patent: March 7, 2023Assignee: ZUIKO CORPORATIONInventor: Masato Hiroyasu
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Patent number: 11564849Abstract: A method in which, while an article is carried with a main portion in contact with a carrying surface and a to-be-folded portion in contact with a folder plate, includes: a first guiding step, wherein a first guide surface guides the to-be-folded portion of the unfolded article, on a side of the carrying surface, in parallel to the carrying surface; a second guiding step, following the first guiding step, wherein a second guide surface, while being in contact with the to-be-folded portion, gradually raises the to-be-folded portion while moving downstream; and a third guiding step, following the second guiding step, wherein a third guide surface guides the to-be-folded portion so that the to-be-folded portion is folded onto the main portion.Type: GrantFiled: September 11, 2017Date of Patent: January 31, 2023Assignee: ZUIKO CORPORATIONInventors: Kouji Utani, Daisuke Inoue
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Patent number: 11540954Abstract: An elastic resin material having a thermoplastic elastic resin as a main component is heated and melted, and the elastic resin material is discharged in a film or a linear shape from a discharge mechanism to form a film-shape or a linear-shape intermediate product. At a temperature above the temperature region at which the elastic resin material elastically deforms, extending is performed until the thickness or width of the film-shape intermediate product or the thickness of the linear-shape intermediate product assumes a prescribed value; with a cooling roller, the intermediate product is cooled to the temperature region at which the elastic resin material elastically deforms, and the intermediate product is hardened, forming a film-shape or linear-shape elastic member. The elastic member is stretched with a stretch roller to a prescribed stretching ratio, and the stretched elastic member is laminated on and bonded to a first base material sheet.Type: GrantFiled: December 17, 2018Date of Patent: January 3, 2023Assignee: ZUIKO CORPORATIONInventors: Hideyuki Nakamura, Yukihiko Fujita, Miwa Koshijima
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Patent number: D979744Type: GrantFiled: November 19, 2020Date of Patent: February 28, 2023Assignee: ZUIKO CORPORATIONInventors: Toyoshi Umebayashi, Natsuki Ikeda
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Patent number: D985124Type: GrantFiled: May 17, 2021Date of Patent: May 2, 2023Assignee: ZUIKO CORPORATIONInventor: Toyoshi Umebayashi