Patents Assigned to Zuiko Corporation
  • Patent number: 11618644
    Abstract: A first shaft control section controls a first support shaft so that a sheet is unwound from the first roll at a predetermined running speed. A second shaft control section executes an adjustive control of adjusting at least one of a rotation start time and a rotational acceleration of the second support shaft so that, when a first joining target mark on the sheet of the first roll moves to a first reference position, a second joining target mark on an outer peripheral surface of the second roll arrives at a second reference position in a rotational direction thereof, and a peripheral speed of the second roll coincides with the running speed of the sheet of the first roll.
    Type: Grant
    Filed: July 25, 2019
    Date of Patent: April 4, 2023
    Assignee: ZUIKO CORPORATION
    Inventor: Masato Hiroyasu
  • Patent number: 11597618
    Abstract: In steady control, a shaft control unit (922) adjusts rotation speed of a first support shaft (31) to cause a first roll (R1) to have peripheral speed equal to predetermined conveyance speed by maintaining a sheet storage amount in a storage mechanism (5) in a first storage amount as a reference. In storage amount adjustment control, the shaft control unit (922) accelerates the rotation speed of the first support shaft (31) to increase the peripheral speed of the first roll (R1) higher than the conveyance speed, until the sheet storage amount in the storage mechanism (5) reaches a predetermined second storage amount that is larger than the first storage amount.
    Type: Grant
    Filed: February 12, 2020
    Date of Patent: March 7, 2023
    Assignee: ZUIKO CORPORATION
    Inventor: Masato Hiroyasu
  • Patent number: 11597619
    Abstract: A sheet supply device and a sheet supply method include a guide roller disposed at an opposite side of a standby side roll with respect to a tangential line to an outer peripheral surface of the standby side roll at a pressing position in a state in which a pressing roller is pressed against a pressing position, and configured to guide a sheet from the pressing roller in a direction away from the standby side roll. Furthermore, the second guide roller is fixed to a moving unit so as to be configured to approach and move away from the standby side roll together with the pressing roller.
    Type: Grant
    Filed: November 29, 2018
    Date of Patent: March 7, 2023
    Assignee: ZUIKO CORPORATION
    Inventor: Yoshiaki Tsujimoto
  • Patent number: 11597195
    Abstract: A manufacturing method including a first conveying step of conveying the sheet in a lateral or oblique lateral direction along a sheet pass line below the discharge port; a receiving step of receiving a tip part of the film raw material with the sheet on the sheet pass line, the tip part being discharged and hanging down from the discharge port; a second conveying step of conveying the sheet and the film raw material after the tip part overlaps the sheet on the sheet pass line, the second conveying step conveying the sheet and the film raw material in a mutually overlapping state along the sheet pass line; and an introducing step of introducing the sheet and the film raw material in the mutually overlapping state to the joining part from the sheet pass line.
    Type: Grant
    Filed: October 28, 2019
    Date of Patent: March 7, 2023
    Assignee: ZUIKO CORPORATION
    Inventor: Hideyuki Nakamura
  • Patent number: 11596560
    Abstract: Provided are a composite sheet whose recess-protrusion shape can easily be made crush-resistant in a state that the soft feel against the skin is maintained, and a device and method for manufacturing said composite sheet. A first sheet has a curved part in which one surface thereof rises and the other surface thereof is recessed, and a boundary part adjacent to the curved part. A second sheet is joined to the boundary part of the first sheet so as to cover the other surface of the curved part. A region of the second sheet facing the curved part has a protruding part in which an inside surface on the first sheet side rises so as to approach the curved part and an outside surface on the reverse side thereof is recessed, and a flat part surrounding the periphery of the protruding part.
    Type: Grant
    Filed: May 16, 2016
    Date of Patent: March 7, 2023
    Assignee: ZUIKO CORPORATION
    Inventor: Takeshi Fukuhara
  • Patent number: 11564849
    Abstract: A method in which, while an article is carried with a main portion in contact with a carrying surface and a to-be-folded portion in contact with a folder plate, includes: a first guiding step, wherein a first guide surface guides the to-be-folded portion of the unfolded article, on a side of the carrying surface, in parallel to the carrying surface; a second guiding step, following the first guiding step, wherein a second guide surface, while being in contact with the to-be-folded portion, gradually raises the to-be-folded portion while moving downstream; and a third guiding step, following the second guiding step, wherein a third guide surface guides the to-be-folded portion so that the to-be-folded portion is folded onto the main portion.
    Type: Grant
    Filed: September 11, 2017
    Date of Patent: January 31, 2023
    Assignee: ZUIKO CORPORATION
    Inventors: Kouji Utani, Daisuke Inoue
  • Patent number: 11540954
    Abstract: An elastic resin material having a thermoplastic elastic resin as a main component is heated and melted, and the elastic resin material is discharged in a film or a linear shape from a discharge mechanism to form a film-shape or a linear-shape intermediate product. At a temperature above the temperature region at which the elastic resin material elastically deforms, extending is performed until the thickness or width of the film-shape intermediate product or the thickness of the linear-shape intermediate product assumes a prescribed value; with a cooling roller, the intermediate product is cooled to the temperature region at which the elastic resin material elastically deforms, and the intermediate product is hardened, forming a film-shape or linear-shape elastic member. The elastic member is stretched with a stretch roller to a prescribed stretching ratio, and the stretched elastic member is laminated on and bonded to a first base material sheet.
    Type: Grant
    Filed: December 17, 2018
    Date of Patent: January 3, 2023
    Assignee: ZUIKO CORPORATION
    Inventors: Hideyuki Nakamura, Yukihiko Fujita, Miwa Koshijima
  • Patent number: 11512722
    Abstract: A panel attachment structure for a wearable article manufacturing equipment includes: lower and upper panels vertically arranged while separated up-and-down; a first processing section and a first driving section respectively attached to a front face and a back face of the lower panel; a second processing section and a second driving section respectively attached to a front face and a back face of the upper panel; a base horizontally arranged under the lower panel; and a pair of pillars raised from the base, wherein, in the structure, the lower and upper panels are removably fixed to the pillars while being supported by the respective lower and upper parts of the pillars, and each pillar has a support section, provided between the upper and lower panels and supporting the load of the upper panel.
    Type: Grant
    Filed: May 21, 2022
    Date of Patent: November 29, 2022
    Assignee: ZUIKO CORPORATION
    Inventor: Susumu Honge
  • Patent number: 11512723
    Abstract: A panel attachment structure for a wearable article manufacturing equipment includes: lower and upper panels vertically arranged while separated up-and-down; a first processing section and a first driving section respectively attached to a front face and a back face of the lower panel; a second processing section and a second driving section respectively attached to a front face and a back face of the upper panel; a base horizontally arranged under the lower panel; and a pair of pillars raised from the base, wherein, in the structure, the lower and upper panels are removably fixed to the pillars while being supported by the respective lower and upper parts of the pillars, and each pillar has a support section, provided between the upper and lower panels and supporting the load of the upper panel.
    Type: Grant
    Filed: May 21, 2022
    Date of Patent: November 29, 2022
    Assignee: ZUIKO CORPORATION
    Inventor: Susumu Honge
  • Publication number: 20220370263
    Abstract: The present invention aims to achieve both a function of diffusing excretions or the like in a longitudinal direction of an absorber and maintenance of adhesion to a wearer in a direction orthogonal to the longitudinal direction. The absorber includes a top sheet (21), a back sheet (22) opposed to the top sheet (21), and an absorbent core (23) extending in a predetermined longitudinal direction between the top sheet (21), and the back sheet (22) and configured to absorb excretions or the like of the wearer. The absorbent core (23) has a plurality of opening portions (23a) each having a shape that opens toward the top sheet (21) and extends in the longitudinal direction and each arranged in the longitudinal direction. An interval (G1) in the longitudinal direction between two opening portions (23a) adjacent to each other among the plurality of opening portions (23a) is set to a dimension equal to or larger than a dimension (D1) in the longitudinal direction of each of the two adjacent opening portions (23a).
    Type: Application
    Filed: October 27, 2020
    Publication date: November 24, 2022
    Applicant: ZUIKO CORPORATION
    Inventors: Daisuke FURUKAWA, Takahiro SHIMADA
  • Patent number: 11497660
    Abstract: A method for manufacturing a composite sheet includes a first step of, in a state that a curved part of a first sheet whose one surface rises and whose another surface is recessed and that a second sheet is overlaid on the first sheet, revolving a first roller to convey the first sheet and the second sheet; a second step of passing the sheets between the first roller and a second roller revolving so that a pressing part protruding outward in the radial direction from the outer peripheral surface of the second roller is inserted into the recess of the first roller; forming, in a region within the second sheet opposing the curved part, a protruding part which is surrounded by a flat part; and a third step of joining a boundary part of the first sheet to the second sheet.
    Type: Grant
    Filed: April 6, 2020
    Date of Patent: November 15, 2022
    Assignee: ZUIKO CORPORATION
    Inventor: Takeshi Fukuhara
  • Publication number: 20220287892
    Abstract: Provided is an absorbent article capable of fully utilizing absorption capacity of an absorption layer downstream in a liquid supply direction in a structure in which a plurality of absorption layers are laminated. An absorbent article-includes a first absorption layer and a second absorption layer configured to absorb liquid, and a diffusion layer that is interposed between the first absorption layer and the second absorption layer and diffuses the liquid in a direction in which a plane of the second absorption layer spreads. The first absorption layer includes an absorbent resin configured to absorb liquid. The first absorption layer includes an absorption region including the absorbent resin, and a passage region that has a lower density of the absorbent resin than a density of the absorbent resin in the absorption region. The passage region allows the liquid to pass through the diffusion layer.
    Type: Application
    Filed: June 22, 2020
    Publication date: September 15, 2022
    Applicant: ZUIKO CORPORATION
    Inventors: Daisuke FURUKAWA, Natsuki IKEDA
  • Patent number: 11420838
    Abstract: A controller includes: an adhesion member position determination unit that determines a position of an adhesion member in a rotation direction of a roll on the basis of the result of detection from an adhesion member detector in a state in which the roll has been rotated by a shaft control unit; and an outer diameter determination unit that determines an outer diameter of the roll in a portion where the adhesion member is positioned, the determination being performed on the basis of the result of detection from an outer diameter detector in a state in which driving of shaft drive sources are controlled by the shaft control unit such that the adhesion member is positioned within a detection range of the outer diameter detector on the basis of the position of the adhesion member determined by the adhesion member position determination unit.
    Type: Grant
    Filed: November 29, 2018
    Date of Patent: August 23, 2022
    Assignee: ZUIKO CORPORATION
    Inventors: Yoshiaki Tsujimoto, Masato Hiroyasu
  • Patent number: 11390480
    Abstract: A conveyance device is capable of preventing a remaining portion of a cut sheet from being caught in a conveyance path. A sheet supply device includes an urging mechanism capable of switching between a supply state of applying force in a direction away from a pressing position to an upstream part, in a conveyance direction, of a cut position of a sheet of a supply side roll, the cut position being cut by a cutter, and a stopped state of stopping application of the force, and a controller configured to switch the urging mechanism from the stopped state to the supply state in accordance with a timing when the sheet is cut by the cutter.
    Type: Grant
    Filed: November 29, 2018
    Date of Patent: July 19, 2022
    Assignee: ZUIKO CORPORATION
    Inventors: Yoshiaki Tsujimoto, Hideki Fujita
  • Publication number: 20220192892
    Abstract: A folding device for a disposable hygiene article includes: a first conveying portion along a first path; a second conveying portion along a second path extending in a direction intersecting with the first path; a folding mechanism to fold the disposable hygiene article between the first and second conveying portions; a driving mechanism connected to the folding component, to drive the folding component by performing reciprocating linear motion along the direction of the second path between a folding and retracted positions; and a guiding mechanism in an extension direction of the first path or by using the first path as a reference, a front end portion of the article to an opposite side of the second conveying portion. The driving mechanism includes at least one pulley directly connected to a servo motor and a synchronous belt wrapped around the outer circumference of the pulleys in a looping path.
    Type: Application
    Filed: April 10, 2020
    Publication date: June 23, 2022
    Applicants: ZUIKO (SHANGHAI) CORPORATION, ZUIKO CORPORATION
    Inventors: Yi XU, Yasunori SHIRAISHI, Hideki FUJITA
  • Patent number: 11365752
    Abstract: A panel attachment structure for a wearable article manufacturing equipment includes: lower and upper panels vertically arranged while separated up-and-down; a first processing section and a first driving section respectively attached to a front face and a back face of the lower panel; a second processing section and a second driving section respectively attached to a front face and a back face of the upper panel; a base horizontally arranged under the lower panel; and a pair of pillars raised from the base, wherein, in the structure, the lower and upper panels are removably fixed to the pillars while being supported by the respective lower and upper parts of the pillars, and each pillar has a support section, provided between the upper and lower panels and supporting the load of the upper panel.
    Type: Grant
    Filed: November 5, 2018
    Date of Patent: June 21, 2022
    Assignee: ZUIKO CORPORATION
    Inventor: Susumu Honge
  • Patent number: 11352231
    Abstract: A controller includes a shaft control unit that controls driving of a shaft drive source such that a standby side roll is rotated, and a unit control unit that presses a pressing roller against an outer peripheral surface of the standby side roll via a sheet of a supply side roll by performing torque control on a unit drive source in a state in which the pressing roller is positioned in an area from a control switching position to the outer peripheral surface of the standby side roll together with performing position control on the unit drive source in a state in which the pressing roller is positioned in an area farther away from the standby side roll than the control switching position away from the outer peripheral surface of the standby side roll by a preset distance while the standby side roll is rotated by the shaft control unit.
    Type: Grant
    Filed: November 29, 2018
    Date of Patent: June 7, 2022
    Assignee: ZUIKO CORPORATION
    Inventors: Yoshiaki Tsujimoto, Masato Hiroyasu
  • Patent number: 11351768
    Abstract: In a shaped sheet manufacturing method, it is possible to reliably shape a first sheet even if the tension of the first sheet is reduced at the time of manufacturing the shaped sheet. In a first step, a first sheet is conveyed along an outer peripheral surface of a first roll having a plurality of recessed parts. In a second step, a second sheet is overlapped with the first sheet and conveyed together with the first sheet so that the first and second sheets are held between the recessed parts of the first roll and projection parts of a second roll. In a third step, the first and second sheets having passed between the first roll and the second roll are bonded to each other. In the second step, the tension of the first sheet is made smaller than the tension of the second sheet.
    Type: Grant
    Filed: October 24, 2019
    Date of Patent: June 7, 2022
    Assignee: ZUIKO CORPORATION
    Inventor: Shigeaki Yamato
  • Patent number: 11352230
    Abstract: A sheet-feeding system includes a holding part which holds an end portion of a sheet, a nozzle part for discharging an adhesive agent for joining sheets to each other, and a nozzle moving unit which supports the nozzle part such that the nozzle part is made movable within a region including both temporarily holding parts, in which when a sheet joining condition is established where a remaining amount of the sheet on one original sheet roll becomes equal to or below a predetermined remaining amount, an end portion of the sheet on the other original sheet roll is conveyed to the temporarily holding part by the holding part and, thereafter, the nozzle part is moved to the temporarily holding part, and the adhesive agent is discharged to the end portion of the sheet from the nozzle part.
    Type: Grant
    Filed: October 27, 2017
    Date of Patent: June 7, 2022
    Assignee: Zuiko Corporation
    Inventors: Hitoshi Sato, Yosuke Nishimura
  • Patent number: D979744
    Type: Grant
    Filed: November 19, 2020
    Date of Patent: February 28, 2023
    Assignee: ZUIKO CORPORATION
    Inventors: Toyoshi Umebayashi, Natsuki Ikeda