Abstract: Methods, systems, and vehicles are provided for determining a stator resistance value of an electric motor. The systems may include the electric motor including a stator and a rotor; a sensor system including configured to generate sensor data indicative of sensed operating conditions of the electric motor including a current magnitude, a current angle, a motor speed, a temperature of the stator, and a temperature of the rotor; and a controller operably coupled with the sensor system and the electric motor. The controller is configured to: determine an initial stator resistance value based on a stator reference temperature and either estimated data sensor data received from the sensor system; determine a stator temperature coefficient based on the sensor data and a stator nonlinear resistance ratio curve; and determine the stator resistance value based on the initial stator resistance value and the stator temperature coefficient.

Abstract: A functionalized polymeric separator membrane, including a polymer backbone chosen from an aramid-based polymer, a polyamide-based polymer, or a polyimide-based polymer, or combinations thereof; and further comprising one or more functional side groups (-FSG) capable of trapping transition metal ions and acidic species. The functionalized polymeric separator membrane may be a sulfonated polyaramid separator membrane. Sulfonation of polyaramid separators add functional groups that trap both acidic species and TM ions, thereby suppressing anode damage caused by TM deposition onto the anode by a two-step process. The functionalized polymer separator membranes may be used with Li-ion, Li-metal, or Sodium-ion batteries.

Abstract: An electric machine includes a housing having an inner surface; and a stator including a stator core mounted in the housing. The stator core includes a plurality of stator windings, a thermal bridge extends between the stator core and the inner surface of the housing. The thermal bridge is formed from a non-magnetic material and includes a plurality of individual thermal bridge elements.

Abstract: A method of extending connectivity of a recipient vehicle may be executed by a non-transitory computer-readable medium. During an ignition off state of the recipient vehicle, the method includes disabling a recipient cellular network access device (NAD) of the recipient vehicle and connecting to a low power communications source. The method includes communicating with a centralized location over the low power communications source. The low power communications source may be a recipient Bluetooth® low energy (BLE) within the recipient vehicle. The method may include connecting to a donor vehicle proximate the recipient vehicle. The donor vehicle includes a donor NAD and a donor BLE, such that the donor NAD of the donor vehicle communicates with the centralized location on behalf of the recipient vehicle.

Abstract: A dual inverter open winding machine for a vehicle. The machine may include an electric motor, a first energy source, a first inverter, a second energy source, and a second inverter. The first inverter may include a plurality of first switches independently operable between an opened position and a closed position to selectively connect and disconnect a first direct current (DC) port and a first alternating current (AC) port with one or more of the first energy source, the first inverter, and the motor. The second inverter may include a plurality of second switches independently operable between an opened position and a closed position to selectively connect and disconnect a second DC port and a second AC port with one or more of the second energy source, the second inverter, and the motor.

Abstract: A method of determining the position of a vehicle includes generating a vehicle-based point cloud of objects in proximity to the vehicle, referenced to a vehicle-based coordinate system. The method also includes receiving an infrastructure-based point cloud, referenced to a global coordinate system, of objects detected by a camera mounted at a fixed location external to the vehicle, and registering the vehicle-based point cloud with the infrastructure-based point cloud to determine the vehicle position in the global coordinate system.

Abstract: A radar signal processing method for improved occupant vital monitoring includes a method for detecting vital signs using at least one radar sensor mounted to a vehicle. The method includes detecting a plurality of target candidates using the at least one radar sensor, analyzing the plurality of target candidates to generate a list of targets, steering the at least one radar sensor towards the target using the angle of arrival to the target, and detecting a vital signal of the target based on the range using the at least one radar sensor.

Abstract: An electric vehicle drive unit includes an electric motor generating a torque. An input differential splits the torque into a first torque created by a first side gear and a second torque created by a second side gear. A first pinion gear shaft assembly receives the first torque and has a first pinion gear. A second pinion gear shaft assembly receives the second torque and has a second pinion gear. A first stage transfer gear assembly has a first, a second, a third, and a fourth transfer gear. A first stage speed reduction meshes the first pinion gear with the first transfer gear and the third transfer gear, and meshes the second pinion gear, the second transfer gear and the fourth transfer gear. A second stage gear assembly engages the first stage transfer gear assembly and includes a first final drive gear and a second final drive gear.

Abstract: A method includes receiving sensed vehicle-state data, actuation-command data, and surface-coefficient data from a plurality of remote vehicles, inputting the sensed vehicle-state data, the actuation-command data, and the surface-coefficient data into a self-supervised recurrent neural network (RNN) to predict vehicle states of a host vehicle in a plurality of driving scenarios, and commanding the host vehicle to move autonomously according to a trajectory determined using the vehicle states predicted using the self-supervised RNN.

Abstract: An active material component of a composition for forming an electrode of a battery in a dry process is provided. The active material component includes a dry powder including a plurality of grains of an active material. The active material component further includes an electrically conductive filler material attached to each of the plurality of grains.

Abstract: A system for a high-performance prismatic lithium-ion battery cell is provided. The system includes a battery cell stack including an electrode sub-assembly including a plurality of pairs of anode electrodes and cathode electrodes and including a planar side. The battery cell stack further includes a polymeric shell disposed around the electrode sub-assembly and configured for providing mechanical protection and electrical insulation to the electrode sub-assembly. The battery cell stack further includes a metal foil sheet attached to the polymeric shell and disposed next to and in contact with the planar side of the electrode sub-assembly, wherein the metal foil sheet is configured for exchanging heat with the electrode sub-assembly.

Abstract: Presented are dual-passage fluid couplers with integrated fluid sensors, methods for using/making such fluid couplers, and motor vehicles equipped with such fluid couplers. A quick-connect (QC) fluid coupler includes a sensor assembly with a sensor housing containing a sensing device that monitors fluid flow, and a main connector body with opposing inlet and outlet ends having respective inlet and outlet ports. The main connector body contains a sensor chamber attaching thereto the sensor housing, and a primary fluid chamber that extends from the inlet end to the outlet end of the main connector body and fluidly connects the inlet and outlet ports. Interposed between the primary and sensor chambers is a secondary fluid chamber that is fluidly connected to the sensor chamber via a sensor port and to the primary fluid chamber via a bleed port upstream from the sensor port and a merge channel downstream from the sensor port.

Abstract: A method of operating a motor vehicle includes a vehicle controller receiving, from a first feedback sensor of an HV component, a first feedback signal indicative of an electrical characteristic of the HV component, and then detecting an HV system fault if the first feedback signal is less than a predefined electrical threshold. Upon detecting the system fault, the controller commands the HV component to operate at a commanded set-point; after sending the command, the controller receives, from a second feedback sensor of the HV component, a second feedback signal indicative of an operating characteristic of the HV component. An HV pathway failure is detected if the second feedback signal is not equal to or within a predefined operating range of the commanded set-point. Upon detecting the pathway failure in an HV electrical pathway of the HV component, the vehicle controller transmits a command signal to take a remedial action.

Abstract: An automobile vehicle visual wireless-based positioning system, incudes an automobile vehicle having a radio receiver. A map contains candidate locations of access-points (APs) and access-point corresponding media-access-control (MAC) IDs. A wireless range sensor determines different ranges of various detected APs visible to the automobile vehicle. An image collection feature identifies image data visible to the automobile vehicle. A real-time feature matching element matching features identified by image collection feature with data from the map. A filter receives an output from the real-time feature matching element to generate an automobile vehicle pose.

Abstract: A torque transfer assembly including a drive shaft with external splines. A first proximal groove and a first distal groove of the drive shaft are spaced apart at a first distance. A driven member includes a hub configured to receive the drive shaft. The hub includes internal splines, a second proximal groove, a second distal groove, and a slit. The second proximal groove and the second distal groove are spaced apart at a second distance equal to the first distance. A first retention member is configured to be inserted into the slit and into cooperation with the first proximal groove when the drive shaft is seated in the hub. The first distal groove of the drive shaft aligns with the second proximal groove of the hub when the drive shaft is within the hub such that the first proximal groove of the drive shaft is aligned with the slit.

Abstract: Securing package delivery via unmanned aerial vehicles (UAVs), drones, robots, etc. is contemplated. The package delivery may include assigning a provenance certificate to a package scheduled for drone delivery, determining a plurality of vehicles to be used in transporting the package to an autonomous receiver, determining credentials assigned to each of the vehicles, pairing the credentials with the package to generate a delivery pairing, the delivery pairing identifying the credentials of the vehicles authorized to transport the package, and transporting the delivery pairing to each of the vehicles to prevent vehicles having certificates omitted from the delivery pairing from transporting the package.

Abstract: A hybrid material housing for a battery reduces or minimizes thermal runaway propagation. The housing includes a composite structure for the battery and optionally includes a polymeric matrix selected from the group consisting of: epoxy, phenolic resin, polyester, vinyl ester, and combinations thereof and a reinforcing material selected from the group consisting of: glass fibers, carbon fibers, basalt fibers, aromatic polyamide KEVLAR® fibers, and combinations thereof. A metal layer is disposed along an exterior surface of the composite structure that comprises aluminum, steel, stainless steel, alloys, and combinations thereof. In a first mode, the metal layer contacts the composite structure and in a second mode after exposure to a thermal load of greater than or equal to about 500° C., the metal layer at least partially delaminates from the exterior surface and forms insulating air gaps to define a thermal barrier. Methods of forming the hybrid material housings are also provided.

Abstract: A system for detecting and warning a user of an object in a path of a vehicle includes a detection module configured to detect an object in a path of a vehicle, and a control module in communication with the detection module. The control module is configured to receive vehicle data from one or more vehicle sensors, determine a height of the detected object, determine a ground clearance of the vehicle based on the received vehicle data, and in response to the height of the detected object being greater than a threshold based on the ground clearance of the vehicle, generate a signal to notify the user of the detected object. Other examples systems and methods for detecting and warning a user of an object in a path of a vehicle are also disclosed.

Abstract: A collaborative dual robot hinge mounting system includes: a first robot including an end effector that moves a pair of bolts in position to be run through a pair of hinges and into a BIW, where the end effector includes a first bolt runner and a second bolt runner; and first and second cameras that detect locations or orientations of hinge mounting holes on the BIW for the pair of hinges. A control module sends to a second robot the locations or orientations of the hinge mounting holes to signal the second robot to position the pair of hinges relative to the BIW and, in response to detecting the pair of hinges being placed relative to the BIW, drives the pair of bolts via the first bolt runner and the second bolt runner through the pair of hinges and into the hinge mounting holes in the BIW.

Abstract: A system comprises a donor foil, a carrier substrate disposed adjacent the donor foil, an optical system configured to generate a laser beam through the donor foil and the carrier substrate to create a plurality of cathode voxels, and a current collector foil defined by an X-Y plane and configured to collect the plurality of cathode voxels in the X-Y plane, wherein a first set of the plurality of cathode voxels at a first location on the X-Y plane are diluted with a first amount of a solvent and a second set of the plurality of cathode voxels at a second location on the X-Y plane are diluted with a second amount of a solvent, the second amount of the solvent being less than the first amount of the solvent.

Abstract: A system for estimating a state-of-charge of a battery assembly includes a sensor cell and an estimator circuit. The sensor cell is coupled in series to the battery assembly. The battery assembly has an assembly battery chemistry and the sensor cell has a sensor battery chemistry, and the assembly battery chemistry is different than the sensor battery chemistry. The estimator circuit is operational to acquire a sequence of current sensor cell state-of-charges based on a sensor cell model and a sequence of sensor voltages across the sensor cell, calculate a sequence of current battery assembly state-of-charges based on the sequence of current sensor cell state-of-charges, and calculate an estimated battery assembly state-of-charge of the battery assembly and an estimated sensor cell state-of-charge of the sensor cell by filtering in parallel the sequence of current battery assembly state-of-charges and the sequence of current sensor cell state-of-charges.

Abstract: A vehicle steering wheel assembly includes a rim including a plurality of spokes, and an adjustment assembly that is operably coupled to the rim at one or more of the plurality of spokes. The adjustment assembly includes a motor. The adjustment assembly is configured to rotate the rim about an upper rim joint between an extended state and a partially stowed state via the motor, and the vehicle steering wheel assembly being operable in both the extended state and the partially stowed state.

Abstract: A vent system for a motor vehicle includes a vent conduit defining a vent conduit inlet. A vent outlet is separated from the vent conduit inlet. A first vent channel includes a first vent channel inlet in fluid communication with the vent conduit inlet and a first channel nozzle defining a first fluid flow path to the vent outlet along a first direction. A second vent channel includes a second channel inlet in fluid communication with the vent conduit inlet and a second channel nozzle defining a second fluid flow path to the vent outlet along a second direction convergent with the first direction.

Abstract: A system for a vehicle comprises a WiFi station, data processing hardware including, and memory hardware in communication with the data processing hardware, the memory hardware storing instructions that when executed on the data processing hardware cause the data processing hardware to perform operations comprising detecting an access point, establishing a link between the access point and the WiFi station, obtaining recent yaw rate data of the vehicle, obtaining recent speed data of the vehicle, obtaining recent acceleration data of the vehicle, obtaining recent mobility pattern data of the vehicle based on geolocation data and map data, and determining optimal physical (PHY) parameters corresponding to highest data rate based on at least one of the recent yaw rate data, the recent speed data, the recent acceleration data, or the recent mobility pattern data.

Abstract: Methods for fabricating an anode, methods for fabricating a battery, and lithium batteries are disclosed. A method for fabricating an anode includes forming a melt comprising lithium and a surface tension reduction agent, wherein the surface tension reduction agent is selected from the group consisting of silver, tin, gallium, indium, zinc, and combinations thereof; and contacting an anode current collector with the melt, wherein a layer of the melt wets onto the anode current collector to form the anode as a lithium alloy.

Abstract: A radial flux electric motor includes a stator having a radially inner stator surface and a rotor mounted inside the stator. The rotor defines a rotational axis and has axially opposite rotor ends and a radially outer rotor surface positioned proximate the radially inner stator surface, thereby establishing an airgap therebetween. The rotor also includes a fluid circulation arrangement having at least one fluid channel extending through the rotor to the radially outer rotor surface and configured to receive a liquid via a first passage and a gas via at least one second passage. The fluid circulation arrangement is also configured to direct the liquid and the gas, via centrifugal force, into the airgap as the rotor rotates inside the stator sufficiently to discharge the liquid and the gas out of the airgap at the axially opposite ends of the rotor, thereby cooling the electric motor.

Abstract: A method for removing excess powder from a part for a vehicle during an additive manufacturing process, comprises defining parameters for a part, defining parameters for a removal tool comprising a plurality of links to create a chain-like structure, simultaneously creating the part and the removal tool via additive manufacturing, wherein the part defines an interior passageway and the removal tool is created within the interior passageway and, upon completion of the creation of the part and the removal tool, the removal tool is surrounded by excess powder in the interior passageway, and wherein each link of the plurality of links are created with a gap between adjacent links of the plurality of links, and removing the removal tool from the interior passageway, forcing at least some of the excess powder out of the interior passageway.

Abstract: A system comprises an intake, a turbine enclosed within an explosion-proof enclosure, an explosion-proof motor enclosed within the explosion-proof enclosure, the explosion-proof motor configured to drive the turbine to create a suction force through the intake to force debris through the intake, a housing configured to contain the intake and the explosion-proof enclosure including the turbine and the explosion-proof motor, a plurality of sensors disposed on the housing and configured to obtain directional data, obtain location data, and debris data, one or more wheels, and a controller configured to control the wheels to move the housing based on at least one of the directional data, the location data, and the debris data.

Abstract: An impact monitoring system for a vehicle includes data processing hardware and memory hardware in communication with the data processing hardware. The memory hardware stores instructions that when executed on the data processing hardware cause the data processing hardware to perform operations. The operations performed by the data processing hardware include receiving sensor data from a plurality of sensors disposed along the vehicle and identifying an impact event based on the sensor data. The sensor data and the identified impact event are compared with a series of impact thresholds, and an impact score is determined based on the comparison of the sensor data and the identified impact event with the series of impact thresholds. The impact score is compared with an impact score hierarchy, the impact score hierarchy corresponding to the series of impact thresholds, and the impact event is monitored using updated sensor data.

Abstract: A trim assembly of a vehicle includes a first trim piece, a second trim piece, and a clip extending from the first trim piece. The clip has a base portion located at the first trim piece and a tip portion. A clip opening is located at the second trim piece. The clip opening has a complimentary shape into which the clip is installed. The clip opening includes a plurality of opening tabs, each opening tab of the plurality of opening tabs is engaged with a retention feature of the clip to retain the clip in the clip opening.

Abstract: A system for key absence management in a vehicle configured to be started by an electronic key fob includes a key absence management controller that implements a method configured to authorize starting of the vehicle by monitoring presence and absence of the electronic key fob in the vehicle. If the controller finds the electronic key fob to be present in the vehicle, then the controller authorizes starting of the vehicle. If the controller finds the electronic key fob to be absent from the vehicle, then the controller authorizes starting of the vehicle based on detection of a keyless authority indicator. A vehicle configured to be started by an electronic key fob includes the system with the controller that implements the method.

Abstract: A vehicle, suspension system and method of dampening a force on the suspension system is disclosed. The suspension system includes a damper having a first damping element and a second damping element configured to rotate relative to each other in response to a force received at the suspension system. The second damping element induces an eddy current in the first damping element during relative rotation. A feature of one at least one of the first damping element and the second damping element provides a first electrical resistance to the eddy current during relative rotation in a first direction and a second electrical resistance to the eddy current during relative rotation in a second direction. The first electrical resistance generates a first damping force and the second electrical resistance generates a second damping force.

Abstract: A method for inducing a vehicle occupant to bring a vehicle to a stop includes receiving malfunction data. The malfunction data is indicative of an impending vehicular malfunction will occur in a vehicle; determining that the impending vehicular malfunction will occur using the malfunction data. The method also includes determining that the vehicle is capable of operating without hazards for a predetermined amount of time in response to determining that the impending vehicular malfunction will occur. Further, the method includes commanding an actuator of the vehicle to provide a sensory feedback to the vehicle occupant to induce the vehicle occupant to stop the vehicle in response to determining that the impending vehicular malfunction will occur and determining that the vehicle is capable of operating without hazards for a predetermined amount of time.

Abstract: Methods and systems for determining a continuous driving path for a vehicle include: (i) automatically controlling movement of the vehicle along a path while prioritizing the movement so as to minimize vehicle maneuvers, via a processor; (ii) obtaining data including location information as to a location of the vehicle and map information pertaining to the location as the vehicle is travelling autonomously via by the processor; (iii) determining, via the processor, when a decision is needed with respect to further travel of the vehicle, based on the location information and the map information; (iv) requesting, via the processor, driver input as to a driver preference of a driver for movement of the vehicle with regard to the decision; (v) receiving, via one or more sensors, the driver input including the driver preference; and (vi) determining, via the processor, the continuous driving path based on the driver preference.

Abstract: Aspects of the disclosure include a relatively thin lens that leverages reflective surfaces to provide a thick lens appearance and methods of manufacturing the same. An exemplary vehicle includes a component having a lens. The lens includes a light pipe configured such that opposite sidewalls of the light pipe face each other across an airgap, a first reflector surface having a first reflective material formed on a first sidewall of the opposite sidewalls, a second reflector surface having a second reflective material formed on a second sidewall of the opposite sidewalls, and a third surface positioned between the first reflector surface and the second reflector surface and configured such that light can pass through the third surface and into the airgap. A path of light within the airgap is elongated due to internal reflections between the first reflector surface and the second reflector surface, thereby providing an infinity mirror effect.

Abstract: A system to locate seat controls and belt buckles includes a vehicle having at least one seat. A seat belt system is provided with the at least one seat having a seat belt, a belt latch and a seat belt buckle. A haptic device is provided with the seat belt system, the haptic device generating a haptic signal.

Abstract: A vehicle, a system and a method of navigating the vehicle. The system includes a camera conveyed by the vehicle and a processor. The camera is configured to obtain an original image data file of an environment. The processor is configured to reduce the original image data file to obtain a reduced image data file and determine an alignment between a camera-centered coordinate system and a ground coordinate system using the reduced image data file.

Abstract: An axial flux electric motor includes a stator including a stator segment having a support frame formed with an opening defined by a continuous edge. A stator winding segment is arranged in the opening of the stator segment. The stator winding segment has an outer surface. A thermal interface material (TIM) is disposed between the outer surface of the stator winding segment and the continuous edge defining the opening in the support frame.

Abstract: A method for fabricating a composite panel includes providing a preform including a peripheral edge portion and a central portion. The central portion has a first thickness, the peripheral edge portion has a second thickness that is greater than the first thickness, and a first step is arranged between the central portion and the peripheral edge portion. The method includes providing a tool including a binder defining a second step, an upper punch, and a lower tool; arranging the preform between the binder and the upper punch and the lower tool; shaping the preform using the tool; and injection molding the preform in the tool to create the composite panel.

Abstract: A vehicle, slew rate control circuit and method of operating an electric motor of a vehicle. The slew rate control circuit is between a gate driver of the vehicle and an inverter of the vehicle. The slew rate control circuit includes a first branch between the gate driver and the inverter, wherein the inverter provides an electrical signal output to an electric motor of the vehicle, and a second branch between the gate driver and the inverter in parallel with the first branch, wherein current flows through the first branch during a first time period and through the second branch during a second time period, wherein the flow of the current controls a slew rate of the electrical signal output by the inverter to the electric motor.

Abstract: A computer-implemented method executed by data processing hardware causes the data processing hardware to perform operations that include receiving multiple audio signals from a sensor array. The multiple audio signals include a target audio signal and interference audio signals. The data processing hardware then identifies a design constraint based on the multiple audio signals. The desired constraint includes a pass constraint corresponding to the target audio signal and a null constraint corresponding to the interference audio signals. The data processing hardware then compares a design filter weight of the design constraint with a filter weight maximum, designs an audio filter using the desired constraint, and filters the multiple audio signals using the designed audio filter.

Abstract: A cargo containment system for a vehicle includes a main panel attached to a floor of the vehicle and rotatable relative to the floor between a stowed position substantially parallel to the floor and a use position substantially perpendicular to the floor and a first side panel rotatably attached to the main panel and movable with the main panel between the stowed position and the use position, the first side panel cooperating with the main panel to define a cargo storage area in the use position.