Patents Examined by Anna Crowell
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Patent number: 9892907Abstract: An Atmospheric-Pressure Plasma processing apparatus used for Atmospheric-Pressure Plasma processing of substrates, comprises a radio-frequency generator and two electrode plates disposed vertically and opposing each other. The two electrode plates have two surface opposing to each other, one of which is a flat surface, and the other is a stepped surface, such that a gap is provided between the two electrode plates and said gap comprising a narrower gap part at an upper side and a wider gap part at a lower side. The radio-frequency generator is connected to the two electrode plates, and applies radio-frequency signals to the two electrode plates so as to generate plasma within the gap.Type: GrantFiled: October 21, 2013Date of Patent: February 13, 2018Assignees: BOE TECHNOLOGY GROUP CO., LTD., HEFEI BOE OPTOELECTRONICS TECHNOLOGY CO., LTD.Inventors: Wentong Huang, Wenbin Hu
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Patent number: 9875881Abstract: At a first timing after mounting a semiconductor wafer W on an electrostatic chuck 38, a susceptor 12 is switched from an electrically grounded state into a floated state. From a second timing after the first timing, a second high frequency power HF for plasma generation is applied to the susceptor 12, and a processing gas is excited into plasma in a chamber 10. From a third timing after the second timing, a first high frequency power LF for ion attraction is applied to the susceptor 12, and a self-bias (?Vdc) is generated. From a fourth timing close to the third timing, a negative second DC voltage ?BDC corresponding to the self-bias (?Vdc) is applied to the susceptor 12. From the fifth timing after the fourth timing, a positive first DC voltage ADC is applied to an inner electrode 42 of the electrostatic chuck 38.Type: GrantFiled: February 19, 2014Date of Patent: January 23, 2018Assignee: TOKYO ELECTRON LIMITEDInventors: Kohichi Nagami, Norikazu Yamada, Tadashi Gondai, Kouichi Yoshida
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Patent number: 9865431Abstract: Embodiments of the present invention relate to apparatus for enhancing deposition rate and improving a plasma profile during plasma processing of a substrate. According to embodiments, the apparatus includes a tuning electrode disposed in a substrate support pedestal and electrically coupled to a variable capacitor. The capacitance is controlled to control the RF and resulting plasma coupling to the tuning electrode. The plasma profile and the resulting deposition rate and deposited film thickness across the substrate are correspondingly controlled by adjusting the capacitance and impedance at the tuning electrode.Type: GrantFiled: February 12, 2014Date of Patent: January 9, 2018Assignee: Applied Materials, Inc.Inventors: Mohamad A. Ayoub, Jian J. Chen, Amit Kumar Bansal
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Patent number: 9824862Abstract: The disclosure pertains to a capacitively coupled plasma source in which VHF power is applied through an impedance-matching coaxial resonator having a symmetrical power distribution.Type: GrantFiled: November 20, 2014Date of Patent: November 21, 2017Assignee: Applied Materials, Inc.Inventors: Kartik Ramaswamy, Igor Markovsky, Zhigang Chen, James D. Carducci, Kenneth S. Collins, Shahid Rauf, Nipun Misra, Leonid Dorf, Zheng John Ye
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Patent number: 9822451Abstract: A device for manufacturing nanostructures consisting of carbon, such as monolayers, multilayer sheet structures, tubes, or fibers includes a gas inlet element having a housing cavity enclosed by housing walls, into which a gas feed line opens, through which a gaseous, in particular carbonaceous starting material can be fed into the housing cavity, having a plasma generator, which has components arranged at least partially in the housing cavity, which has at least one plasma electrode to which electrical voltage can be applied, to apply energy to the gaseous starting material by igniting a plasma and thus converting the gaseous starting material into a gaseous intermediate product, and having a gas outlet surface having a plurality of gas outlet openings, through which the gaseous intermediate product can exit out of the housing cavity. A gas heating unit is provided for assisting the conversion, which is arranged downstream of the components.Type: GrantFiled: November 19, 2014Date of Patent: November 21, 2017Assignee: AIXTRON SEInventors: Ian Blackburn, Brian Lu, Kenneth Teo, Nalin Rupesinghe
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Patent number: 9734992Abstract: A plasma processing apparatus performs a stable and accurate matching operation with high reproducibility in a power modulation process of modulating of a high frequency power to be supplied into a processing vessel in a pulse shape. In the plasma processing apparatus, an impedance sensor 96A provided in a matching device performs a dual sampling averaging process on a RF voltage measurement value and an electric current measurement value respectively obtained from a RF voltage detector 100A of a voltage sensor system and a RF electric current detector 108A of an electric current sensor system by sampling-average-value calculating circuits 104A and 112A and by moving-average-value calculating circuits 106A and 114A. Thus, an update speed of a load impedance measurement value outputted from the impedance sensor 96A can be matched well with a driving control speed of a motor in a matching controller.Type: GrantFiled: December 5, 2012Date of Patent: August 15, 2017Assignees: TOKYO ELECTRON LIMITED, DAIHEN CORPORATIONInventors: Norikazu Yamada, Toshifumi Tachikawa, Koichi Nagami, Satoru Hamaishi, Koji Itadani
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Patent number: 9711375Abstract: A plasma processing apparatus is provided including a processing chamber disposed within a vacuum vessel to form plasma therein, a processing stage disposed in the processing chamber to mount a wafer thereon, a first power supply for outputting an electric field supplied to form the plasma and forming an electric field of a first frequency supplied with repetition of a high output and a low output during processing of the wafer, a second power supply for supplying power of a second frequency to an electrode disposed within the processing stage, and a control device for causing a first value between load impedance at time of the high output of the electric field and load impedance at time of the low output of the electric field to match with impedance of the first power supply.Type: GrantFiled: February 19, 2015Date of Patent: July 18, 2017Assignee: Hitachi High-Technologies CorporationInventors: Hiromitsu Terauchi, Tsutomu Iida, Koichi Yamamoto
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Patent number: 9673092Abstract: A film forming apparatus includes a reactor chamber, a first electrode provided in the reactor chamber and receiving electrical power, a second electrode provided in the reactor chamber and facing the first electrode, a gas supply inlet for supplying material gas to a space between the first and second electrodes, and a gas exhaust outlet for discharging the material gas. Insulating material is not exposed to a flow path for the material gas in the reactor chamber.Type: GrantFiled: March 6, 2014Date of Patent: June 6, 2017Assignee: ASM IP Holding B.V.Inventors: Ryu Nakano, Noboru Takamure, Hiroki Arai
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Patent number: 9528185Abstract: The present invention provides an apparatus having a plasma profile control plate disposed in a plasma processing chamber so as to locally alter plasma density to provide uniform plasma distribution across a substrate surface during processing. In one embodiment, a process kit includes a plate configured to be disposed in a plasma processing chamber, a plurality of apertures formed therethrough, the apertures configured to permit processing gases to flow through the plate, and an array of unit cells including at least one aperture formed in the plate, wherein each unit cell has an electrode assembly individually controllable relative to electrode assemblies disposed in at least two other unit cells.Type: GrantFiled: September 17, 2014Date of Patent: December 27, 2016Assignee: APPLIED MATERIALS, INC.Inventors: Sang Ki Nam, Tae Seung Cho, Ludovic Godet, Srinivas D. Nemani
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Patent number: 9524847Abstract: A substrate processing apparatus includes a chamber accommodating a wafer, a susceptor disposed inside the chamber and on which the wafer is held, an upper electrode facing the susceptor, and a second high frequency power source connected to the susceptor, wherein the upper electrode is electrically connected to a ground and is moveable with respect to the susceptor. The substrate processing apparatus divides a potential difference between plasma generated in a processing space and the ground into a potential difference between the plasma and a dielectric and a potential difference between the dielectric and the ground by burying the dielectric in the upper electrode, and changes a gap between the upper electrode and the susceptor. Accordingly, plasma density between the upper electrode and the susceptor is changed.Type: GrantFiled: October 23, 2013Date of Patent: December 20, 2016Assignee: TOKYO ELECTRON LIMITEDInventors: Nobuhiro Wada, Makoto Kobayashi, Hiroshi Tsujimoto, Jun Tamura, Mamoru Naoi, Jun Oyabu
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Patent number: 9520276Abstract: An electrode assembly of a plasma processing apparatus that enables damage to an electrode plate to be prevented, and enables an increase in the number of parts to be prevented, so that the ability to carry out maintenance can be easily maintained. An upper electrode assembly has an upper electrode plate, a cooling plate (C/P) and a spacer interposed between the upper electrode plate and the C/P. The upper electrode plate has therein electrode plate gas-passing holes that penetrate through the upper electrode plate. The C/P has therein C/P gas-passing holes that penetrate through the C/P. The spacer has therein spacer gas-passing holes that penetrate through the spacer. The electrode plate gas-passing holes, the C/P gas-passing holes and the spacer gas-passing holes are not disposed collinearly.Type: GrantFiled: April 2, 2012Date of Patent: December 13, 2016Assignee: Tokyo Electron LimitedInventors: Chikako Takahashi, Takashi Suzuki, Masato Horiguchi, Takashi Yamamoto
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Patent number: 9478387Abstract: A plasma processing apparatus capable of optimizing a plasma process is provided. The plasma processing apparatus includes a control unit for controlling a minimum energy and a maximum energy of ions incident onto a substrate independently of each other such that ion energy of the ions are concentrated at a first energy band and a second energy band respectively. In the plasma processing apparatus, the oxide film is etched to form a hole within the oxide film, the first energy band is lower than a first energy value at which the oxide film is etched while the organic film is not etched, and the second energy band is higher than a second energy value at which an etching yield at an inclined surface of the hole is higher than an etching yield of an upper surface of the organic film.Type: GrantFiled: December 23, 2013Date of Patent: October 25, 2016Assignee: TOKYO ELECTRON LIMITEDInventors: Yoshinobu Ooya, Akira Tanabe, Yoshinori Yasuta
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Patent number: 9449796Abstract: A remote plasma source is enclosed by a pair of counter electrodes of conical or similar shape that are mirror images of one another and connected across a plasma power source.Type: GrantFiled: October 24, 2014Date of Patent: September 20, 2016Assignee: APPLIED MATERIALS, INC.Inventors: Ankur Agarwal, Ajit Balakrishna, Rajinder Dhindsa
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Patent number: 9412562Abstract: A capacitive coupling plasma processing apparatus includes a process chamber configured to have a vacuum atmosphere, and a process gas supply section configured to supply a process gas into the chamber. In the chamber, a first electrode and a second electrode are disposed opposite each other. The second electrode includes a plurality of conductive segments separated from each other and facing the first electrode. An RF power supply is configured to apply an RF power to the first electrode to form an RF electric field within a plasma generation region between the first and second electrodes, so as to turn the process gas into plasma by the RF electric field. A DC power supply is configured to apply a DC voltage to at least one of the segments of the second electrode.Type: GrantFiled: April 16, 2015Date of Patent: August 9, 2016Assignee: TOKYO ELECTRON LIMITEDInventors: Shinji Himori, Tatsuo Matsudo
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Patent number: 9251998Abstract: A plasma processing apparatus includes: a radio frequency (RF) power source which applies an RF power to a lower electrode; a direct current (DC) power source which applies a DC voltage to an upper electrode; a ground member for the DC voltage that is a ring shape formed of a conductive material, that is arranged in the processing chamber such that at least a part of the ground member is exposed to the processing space, and that forms a ground potential with respect to the DC voltage applied to the upper electrode; and a plurality of vertical movement mechanisms which move the ground member for the DC voltage in a vertical direction to adjust a grounding state of the ground member for the DC voltage.Type: GrantFiled: December 22, 2011Date of Patent: February 2, 2016Assignee: TOKYO ELECTRON LIMITEDInventor: Hidetoshi Hanaoka
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Patent number: 9245720Abstract: Apparatus and methods for assessing RF return current azimuthal uniformity are disclosed. A plurality of non-linear substantially-enclosed RF current sensors are disposed azimuthally around a central axis of a plasma processing chamber. When a plasma is ignited in the plasma processing chamber, the RF return currents are sensed in the plurality of non-linear substantially-enclosed RF current sensors and analyzed to ascertain whether RF return current azimuthal uniformity is acceptable.Type: GrantFiled: June 12, 2012Date of Patent: January 26, 2016Assignee: Lam Research CorporationInventors: Alexei Marakhtanov, Rajinder Dhindsa
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Patent number: 9236226Abstract: In the plasma processing apparatus 10, a processing space S is formed between a susceptor 12 and an upper electrode 13 facing the susceptor 12. The plasma processing apparatus 10 includes a magnetic field generating unit provided at a side of the upper electrode 13 opposite to the processing space S. The magnetic field generating unit includes a magnetic force line generating unit 27 having a pair of annular magnet rows 27a and 27b. The annular magnet rows 27a and 27b are provided at the side of the upper electrode 13 opposite to the processing space S and arranged concentrically when viewed from the top. In the magnetic force line generating unit 27, an angle ?1 formed by axial lines of magnets of the annular magnet rows 27a and 27b is set to be in a range of about 0°<?1?180°.Type: GrantFiled: March 23, 2012Date of Patent: January 12, 2016Assignee: TOKYO ELECTRON LIMITEDInventors: Jun Yamawaku, Takafumi Kimura, Chishio Koshimizu
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Patent number: 9190302Abstract: A system and method for controlling plasma. The system includes a semiconductor chamber comprising a powered electrode, another electrode, and an adjustable coupling to ground circuit. The powered electrode is configured to receive a wafer or substrate. There is at least one grounded electrode configured to generate an electrical connection with the powered electrode. At least one of the grounded electrodes is electrically coupled to the adjustable coupling to ground circuit. The adjustable coupling to ground circuit is configured to modify the impedance of the grounded electrode. The ion energy of the plasma is controlled by the adjustable coupling to ground circuit.Type: GrantFiled: July 26, 2013Date of Patent: November 17, 2015Assignee: Lam Research CorporationInventors: Tuqiang Ni, Wenli Collison
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Patent number: 9184074Abstract: A method for processing a substrate in a plasma processing chamber is provided. The substrate is disposed above a chuck and surrounded by a first edge ring. The first edge ring is electrically isolated from the chuck. The method includes providing a second edge ring. The second edge ring is disposed below an edge of the substrate. The method also includes providing a coupling ring. The coupling ring is configured to facilitate RF coupling from an ESC (electrostatic chuck) assembly to the first edge ring, thereby causing the first edge ring to have an edge ring potential during substrate processing and causing the RF coupling to be maximized at the first edge ring and minimized at the second edge ring during the substrate processing. The method also includes providing an insulator ring, wherein the second edge ring is disposed above the insulator ring.Type: GrantFiled: November 22, 2010Date of Patent: November 10, 2015Assignee: Lam Research CorporationInventors: Rajinder Dhindsa, Alexei Marakhtanov
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Patent number: 9123650Abstract: Plasma confinement rings are adapted to reach sufficiently high temperatures on plasma-exposed surfaces of the rings to substantially reduce polymer deposition on those surfaces. The plasma confinement rings include an RF lossy material effective to enhance heating at portions of the rings. A low-emissivity material can be provided on a portion of the plasma confinement ring assembly to enhance heating effects.Type: GrantFiled: December 6, 2012Date of Patent: September 1, 2015Assignee: LAM RESEARCH CORPORATIONInventor: James H. Rogers