Patents Examined by Anna Crowell
  • Patent number: 8438990
    Abstract: Embodiments of the present invention generally relate to methods and apparatus for plasma generation in plasma processes. The methods and apparatus generally include a plurality of electrodes. The electrodes are connected to a RF power source, which powers the electrodes out of phase from one another. Adjacent electrodes are electrically isolated from one another by electrically insulating members disposed between and coupled to the electrodes. Processing gas may be delivered and/or withdrawn through the electrodes and/or the electrically insulating members. The substrate may remain electrically floating because the plasma may be capacitively coupled to it through a differential RF source drive.
    Type: Grant
    Filed: January 14, 2009
    Date of Patent: May 14, 2013
    Assignee: Applied Materials, Inc.
    Inventors: Jozef Kudela, John M. White
  • Patent number: 8435379
    Abstract: A substrate cleaning chamber includes a contoured ceiling electrode having an arcuate surface that faces a substrate support and has a variable cross-sectional thickness to vary the gap size between the arcuate surface and the substrate support to provide a varying plasma density across the substrate support. A dielectric ring for the cleaning chamber comprises a base, a ridge, and a radially inward ledge that covers the peripheral lip of the substrate support. A base shield comprises a circular disc having at least one perimeter wall. Cleaning and conditioning processes for the cleaning chamber are also described.
    Type: Grant
    Filed: May 8, 2007
    Date of Patent: May 7, 2013
    Assignee: Applied Materials, Inc.
    Inventors: Vineet Mehta, Karl Brown, John A. Pipitone, Daniel J. Hoffman, Steven C. Shannon, Keith A. Miller, Vijay D. Parkhe
  • Patent number: 8387561
    Abstract: A method and apparatus for depositing a coating material on a surface of a substrate by an ion plasma deposition process using a hollow cathode is disclosed. The cathode may be a substantially cylindrical hollow cathode. A plasma arc is formed on the outer circumference of the cathode to remove coating material from the cathode, which is then deposited on a surface of a substrate. An internal arc drive magnet is contained within the hollow bore of the cathode and cooling is provided to the magnet during operation.
    Type: Grant
    Filed: December 10, 2010
    Date of Patent: March 5, 2013
    Assignee: General Electric Company
    Inventors: Scott Andrew Weaver, William Thomas Carter, Paul Mario Marruso
  • Patent number: 8382941
    Abstract: Plasma reactors with adjustable plasma electrodes and associated methods of operation are disclosed herein. The plasma reactors can include a chamber, a workpiece support for holding a microfeature workpiece, and a plasma electrode in the chamber and spaced apart from the workpiece support. The plasma electrode has a first portion and a second portion configured to move relative to the first portion. The first and second portions are configured to electrically generate a plasma between the workpiece support and the plasma electrode.
    Type: Grant
    Filed: September 15, 2008
    Date of Patent: February 26, 2013
    Assignee: Micron Technology, Inc.
    Inventor: Daniel Harrington
  • Patent number: 8375890
    Abstract: A capacitively coupled plasma reactor comprising a processing chamber, a first electrode, a second electrode and a thermoelectric unit. The processing chamber has an upper portion with a gas inlet and a lower portion, and the upper portion is in fluid communication with the lower portion. The first electrode has a front side and a backside and is positioned at the upper portion of the processing chamber. The second electrode is positioned in the lower portion of the processing chamber and is spaced apart from the front side of the first electrode. The thermoelectric unit is positioned proximate to the backside of the first electrode and is capable of heating and cooling the first electrode.
    Type: Grant
    Filed: March 19, 2007
    Date of Patent: February 19, 2013
    Assignee: Micron Technology, Inc.
    Inventor: Mark Kiehlbauch
  • Patent number: 8337713
    Abstract: A method for etching a layer over a substrate in a process chamber, wherein the process chamber including a first electrode and a second electrode and the first electrode is disposed opposite of the second electrode is provided. The method includes placing the substrate on the second electrode and providing an etching gas into the process chamber. The method also includes providing a first radio frequency (RF) signal into the process chamber and modulating the first RF signal. The method further includes providing a second RF signal into the process chamber and modulating the second RF signal.
    Type: Grant
    Filed: July 7, 2011
    Date of Patent: December 25, 2012
    Assignee: Lam Research Corporation
    Inventors: Peter Loewenhardt, Mukund Srinivasan, Andreas Fischer
  • Patent number: 8337662
    Abstract: Plasma confinement rings are adapted to reach sufficiently high temperatures on plasma-exposed surfaces of the rings to substantially reduce polymer deposition on those surfaces. The plasma confinement rings include an RF lossy material effective to enhance heating at portions of the rings. A low-emissivity material can be provided on a portion of the plasma confinement ring assembly to enhance heating effects.
    Type: Grant
    Filed: March 24, 2010
    Date of Patent: December 25, 2012
    Assignee: Lam Research Corporation
    Inventor: James H. Rogers
  • Patent number: 8281739
    Abstract: The present invention generally comprises an RF shutter assembly for use in a plasma processing apparatus. The RF shutter assembly may reduce the amount of plasma creep below the substrate and shadow frame during processing, thereby reducing the amount of deposition that occurs on undesired surfaces. By reducing the amount of deposition on undesired surfaces, particle flaking and thus, substrate contamination may be reduced.
    Type: Grant
    Filed: February 29, 2008
    Date of Patent: October 9, 2012
    Assignee: Applied Materials, Inc.
    Inventors: Robin L. Tiner, Gaku Furuta, Yukinobu Adachi
  • Patent number: 8262848
    Abstract: A plasma processing apparatus includes a worktable in a process chamber to horizontally place a target substrate thereon. A plasma generation space is defined above and around the worktable within the process chamber. The plasma generation space includes a peripheral plasma region and a main plasma region respectively located outside and inside an outer edge of the target substrate placed on the worktable. The apparatus further includes a magnetic field forming mechanism configured to form a magnetic field within the peripheral plasma region. The magnetic field includes magnetic force lines extending through the peripheral plasma region between a start position and an end position, at least one of which is located radially inside a sidewall of the process chamber.
    Type: Grant
    Filed: November 22, 2010
    Date of Patent: September 11, 2012
    Assignee: Tokyo Electron Limited
    Inventors: Masahide Iwasaki, Tomoaki Ukei
  • Patent number: 8202394
    Abstract: In a method of manufacturing a semiconductor device with plasma generated in a process chamber by impressing radio-frequency power, a level of a radio-frequency power for each step is switched over in response to processing in each step upon applying a plurality of processing steps to a semiconductor substrate while holding the semiconductor substrate, and thereby the plurality of steps are carried out successively.
    Type: Grant
    Filed: June 11, 2002
    Date of Patent: June 19, 2012
    Assignee: Renesas Electronics Corporation
    Inventors: Tsuyoshi Moriya, Natsuko Ito, Fumihiko Uesugi
  • Patent number: 8197638
    Abstract: Wafer contamination is prevented, while preventing damage to a high-frequency electrode and a susceptor. A main body 41 of the susceptor 40 of an MMT apparatus is composed of a heater arranging plate 42, an electrode arranging plate 48, and a supporting plate 56 all made from quartz. A circular electrode arranging hole 49 with a fixed depth is concentrically formed on the upper surface of the electrode arranging plate 48, and quadrangular pillars 50 are formed protruding in a matrix on the bottom of the electrode arranging hole 49. Multiple insertion holes 52 are formed in a disk-shaped high-frequency electrode 51, and the high-frequency electrode 51 is installed in the electrode arranging hole 49 by inserting each pillar 50 into each insertion hole 52. The gaps Sa and Sb are provided between the high-frequency electrode 51 and the electrode arranging plate 48. The pillar 50 boosts the strength of the electrode arranging plate 48.
    Type: Grant
    Filed: March 4, 2005
    Date of Patent: June 12, 2012
    Assignee: Hitachi Kokusai Electric Inc.
    Inventors: Mitsunori Ishisaka, Toshimitsu Miyata
  • Patent number: 8192577
    Abstract: In a plasma etching apparatus for performing a plasma etching on a surface of a substrate mounted on a susceptor in a processing vessel, a focus ring is installed to surround the substrate and has a first region at an inner side on a surface thereof, in which an average surface roughness is small such that a reaction product produced during an etching processing is not captured to be deposited, and a second region at an outer side from the first region, in which an average surface roughness is large such that a reaction product produced during the etching process is captured to be deposited. A boundary between the first and the second region is a part where an etching amount is relatively significantly changed compared to other parts while the focus ring is equipped in the plasma etching apparatus and the plasma etching is performed on the substrate.
    Type: Grant
    Filed: June 25, 2009
    Date of Patent: June 5, 2012
    Assignee: Tokyo Electron Limited
    Inventors: Daiki Satoh, Hideyuki Kobayashi, Masato Horiguchi
  • Patent number: 8142608
    Abstract: An atmospheric pressure plasma reactor includes a high-voltage electrode, a common grounded electrode, a bias electrode and at least one dielectric layer. The high-voltage electrode is connected to a high-voltage power supply. The common grounded electrode is used with the high-voltage electrode to discharge and therefore produce planar atmospheric plasma from reactive gas. The bias electrode is used to generate bias for attracting the ions of the planar atmospheric pressure plasma. The dielectric layer is used to suppress undesirable arc discharge during the discharging.
    Type: Grant
    Filed: September 11, 2007
    Date of Patent: March 27, 2012
    Assignee: Atomic Energy Council—Institute of Nuclear Energy Research
    Inventors: Chi-fong Ai, Mien-Win Wu, Cheng-Chang Hsieh
  • Patent number: 8117986
    Abstract: The present invention presents an improved deposition shield for surrounding a process space in a plasma processing system, wherein the design and fabrication of the deposition shield advantageously provides for a clean processing plasma in the process space with substantially minimal erosion of the deposition shield.
    Type: Grant
    Filed: October 16, 2006
    Date of Patent: February 21, 2012
    Assignee: Tokyo Electron Limited
    Inventors: Hidehito Saigusa, Taira Takase, Kouji Mitsuhashi, Hiroyuki Nakayama
  • Patent number: 8080126
    Abstract: In the plasma processing apparatus of the present invention, a first electrode for connecting a high frequency electric power source in a chamber is arranged to be opposed to a second electrode. A substrate (W) to be processed is placed between the electrodes. There is provided a harmonic absorbing member for being able to absorb harmonics of the high frequency electric power source so as to come in contact with a peripheral portion or circumference of a face of the first electrode 21, which is opposite the second electrode. The harmonic absorbing member absorbs the reflected harmonic before the harmonic returns to the high frequency electric power source. By absorbing the harmonic in this manner, the standing wave due to the harmonic will be effectively prevented from being generated, and the density of plasma is made even.
    Type: Grant
    Filed: August 21, 2008
    Date of Patent: December 20, 2011
    Assignee: Tokyo Electron Limited
    Inventors: Akira Koshiishi, Keizo Hirose
  • Patent number: 8062426
    Abstract: The invention concerns a deposition device in particular of crystalline coatings on at least one substrate in particular crystalline. Said device comprises a treatment chamber (5) consisting of a number of wall elements (1, 2, 3, 4), said wall elements (1, 2, 3, 4) being electroconductive and placed end-to-end, thus forming contacts (2?, 2?, 3?, 3?); a reactor housing (6) enclosing the wall elements (1, 2, 3, 4) of the treatment chamber and made of a non-electroconductive material and a RF-heated coil surrounding the wall elements (1, 2, 3, 4) of the treatment chamber. The invention is characterized in that a massive single-piece shield heating pipe (8) is implanted between the reactor housing (6) and the walls (1, 2, 3, 4) of the treatment chamber. The material of said pipe is electroconductive so that it is heated by the eddy currents induced therein by the RF field generated by the RF coil and so that it absorbs considerably the RF field and heats the walls (1, 2, 3, 4) of the treatment chamber.
    Type: Grant
    Filed: December 12, 2005
    Date of Patent: November 22, 2011
    Assignee: Aixtron Inc.
    Inventors: Johannes Käppeler, Frank Wischmeyer
  • Patent number: 8056504
    Abstract: A vacuum vessel and at least two electrodes define an internal process space. At least one power supply is connectable with the electrodes. A substrate holder holds a substrate to be treated in the internal process space. At least one of the electrodes has along a first cross section a concave profile and has along a second cross section a convex profile, the first cross section being parallel to the second cross section. Gas is provided to the space through a gas inlet. Power is provided to the electrodes and the substrate is treated.
    Type: Grant
    Filed: February 19, 2010
    Date of Patent: November 15, 2011
    Assignee: Oerlikon Solar AG, Trubbach
    Inventors: Jacques Schmitt, Laurent Sansonnens, Mustapha Elyaakoubi, Michael Irzyk
  • Patent number: 8034213
    Abstract: A plasma processing apparatus includes a processing vessel capable of being vacuum evacuated; a first electrode disposed in the processing vessel in a state electrically floating via an insulating member or a space; a second electrode, arranged in the processing vessel to face and be in parallel to the first electrode with a specific interval, supporting a substrate to be processed; a processing gas supply unit for supplying a desired processing gas into a processing space surrounded by the first electrode, the second electrode and a sidewall of the processing vessel; and a first radio frequency power supply unit for applying a first radio frequency power to the second electrode to generate a plasma of the processing gas in the processing space. An electrostatic capacitance between the first electrode and the processing vessel is set such that a desired plasma density distribution is obtained for the generated plasma.
    Type: Grant
    Filed: March 30, 2007
    Date of Patent: October 11, 2011
    Assignee: Tokyo Electron Limited
    Inventors: Naoki Matsumoto, Yoshinobu Hayakawa, Hidetoshi Hanaoka, Noriaki Kodama, Chishio Koshimizu, Manabu Iwata, Satoshi Tanaka
  • Patent number: 8007633
    Abstract: This surface processing apparatus has a reactor in which plasma is generated and a substrate whose surface is to be processed by the plasma is arranged, and a magnet plate for creating a point-cusp magnetic field distributed in an inner space of the reactor, in which the plasma is generated. The magnet plate has a plurality of magnets. These magnets are arranged by a honeycomb lattice structure in a circular plane facing in parallel a surface of the substrate. One magnetic pole end face of each of magnets is arranged at a position of each of the lattice points forming hexagonal shapes on the circular plane. The polarities of the magnetic pole end faces of two adjoining magnets are arranged to become opposite alternately. The magnet plate may be provided with a plurality of magnets arranged by a lattice structure forming a square and the magnetic force (coercive force) of some of the magnets arranged at the outermost region is reduced.
    Type: Grant
    Filed: March 28, 2011
    Date of Patent: August 30, 2011
    Assignee: Canon Anelva Corporation
    Inventors: Akihiro Egami, Masayoshi Ikeda, Yasumi Sago, Yukito Nakagawa
  • Patent number: 7389741
    Abstract: A display device fabricating apparatus includes a radio frequency generator and a vacuum chamber. A first electrode and a second electrode that receive power from the radio frequency generator form a plasma using a gas inside the vacuum chamber. A power supply line supplies power to the first electrode from the radio frequency generator. A refrigerating part uses a refrigerant other than air in order to remove the heat generated from the power supply line. The refrigerant is circulated through a system that cools the refrigerant below the ambient external temperature before the refrigerant is used to cool the power supply line and re-cool or re-liquefy the refrigerant that has been heated by the power supply line.
    Type: Grant
    Filed: June 18, 2004
    Date of Patent: June 24, 2008
    Assignee: LG. Philips LCD. Co., Ltd
    Inventor: Kwang Jong Yoo