Patents Examined by Caixia Lu
  • Patent number: 11661465
    Abstract: The present disclosure generally relates to process to produce a poly alpha-olefin (PAO), comprising: a) introducing a first alpha-olefin to a first catalyst system comprising non-aromatic hydrocarbon soluble activator and a metallocene compound into a continuous stirred tank reactor or a continuous tubular reactor under first reactor conditions, wherein the first alpha-olefin is preferably introduced to the reactor at a flow rate of about 100 g/hr or more, to form a first reactor effluent comprising PAO (such as at least 60 wt % of PAO dimer and 40 wt % or less of higher oligomers, where the higher oligomers are oligomers that have a degree of polymerization of 3 or more); and b) introducing the first reactor effluent and a second alpha-olefin to a second catalyst composition comprising an acid catalyst, such as BF3, in a second reactor to form a second reactor effluent comprising PAO trimer.
    Type: Grant
    Filed: October 28, 2020
    Date of Patent: May 30, 2023
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Jennifer L. Rapp, Patrick C. Chen, Jo Ann M. Canich, Mark H. Li, Jian Yang, Catherine A. Faler, Margaret T. Whalley, Andrew E. Atalla
  • Patent number: 11661466
    Abstract: Catalyst systems and methods for making and using the same. A method of methylating a catalyst composition while substantially normalizing the entiomeric distribution is provided. The method includes slurrying the organometallic compound in dimethoxyethane (DME), and adding a solution of RMgBr in DME, wherein R is a methyl group or a benzyl group, and wherein the RMgBr is greater than about 2.3 equivalents relative to the organometallic compound. After the addition of the RMgBr, the slurry is mixed for at least about four hours. An alkylated organometallic is isolated, wherein the methylated species has a meso/rac ratio that is between about 0.9 and about 1.2.
    Type: Grant
    Filed: September 15, 2021
    Date of Patent: May 30, 2023
    Assignee: Univation Technologies, LLC
    Inventors: Francis C. Rix, Alexander D. Todd, C. Jeff Harlan
  • Patent number: 11643427
    Abstract: A complex of formula (I): (I?) M is Hf; each X is a sigma ligand; L is a bridge of formula -(ER82)y—; y is 1 or 2; E is C or Si; each R8 is independently a C1-C20-hydrocarbyl, tri(C1-C20-alkyl)silyl, C6-C20-aryl, C7-C20-arylalkyl or C7-C20-alkylaryl or L is an alkylene group such as methylene or ethylene; Ar and Ar? are each independently an aryl or heteroaryl group optionally substituted by 1 to 3 groups R1 or R1? respectively; R1 and R1? are each independently the same or can be different and are a linear or branched C1-C6-alkyl group, C7-20 arylalkyl, C7-20 alkylaryl group or C6-20 aryl group with the proviso that if there are four or more R1 and R1? groups present in total, one or more of R1 and R1? is other than tert butyl; R2 and R2? are the same or are different and are a CH2—R9 group, with R9 being H or linear or branched C1-C6-alkyl group, C3-8 cycloalkyl group, C6-10 aryl group; each R is a —CH2—, —CHRx- or C(Rx)2- group wherein Rx is C1-4 alkyl and where m is 2-6; R5 is a linear or branched C1-C6-a
    Type: Grant
    Filed: June 28, 2019
    Date of Patent: May 9, 2023
    Assignee: BOREALIS AG
    Inventors: Noureddine Ajellal, Ville Virkkunen, Luigi Maria Cristoforo Resconi, Vyatcheslav V. Izmer, Dmitry S. Kononovich, Alexander Z. Voskoboynikov, Jingbo Wang, Simon Schwarzenberger, Wilfried Peter Töltsch
  • Patent number: 11639399
    Abstract: Catalyst system for producing ethylene copolymers in a high temperature solution process, the catalyst system comprising (i) a metallocene complex of formula (I) M is Hf or a mixture with Zr, provided that more than 50% by moles of the complex of Formula I has M=Hf X is a sigma ligand R are the same or different from each other and can be saturated linear or branched C1-C10 alkyl, C5-C10 aryl, C6-C20 alkylaryl or C6-C20 arylalkyl groups, which can optionally contain up to 2 heteroatoms or silicon atoms R1 is a C6-C20-aryl, which can be unsubstituted or substituted by one or up to 5 linear or branched C1-C10 alkyl group(s) R2 is a saturated linear or cyclic C3-C20 alkyl group or a branched CR3R4R5 group, wherein R3 is hydrogen or an C1-C20 alkyl group and R4 and R5 are the same or are different and can be an C1-C20 alkyl group and (ii) a boron containing cocatalyst.
    Type: Grant
    Filed: June 23, 2022
    Date of Patent: May 2, 2023
    Assignee: BOREALIS AG
    Inventors: Noureddine Ajellal, Anna Fait, Luigi Resconi, Vyatcheslav Izmer, Dmitry Kononovich, Alexander Voskoboynikov, Rafael Sablong, Timo Sciarone
  • Patent number: 11634513
    Abstract: Disclosed are support-activators and catalyst compositions comprising the support-activators for polymerizing olefins in which the support-activator includes clay heteroadduct, prepare from a colloidal phyllosilicate such as a colloidal smectite clay, which is chemically-modified with a heterocoagulation agent. By limiting the amount of heterocoagulation reagent relative to the colloidal smectite clay as described herein, the smectite heteroadduct support-activator is a porous and amorphous solid which can be readily isolated from the resulting slurry by a conventional filtration process, and which can activate metallocenes and related catalysts toward olefin polymerization. Related compositions and processes are disclosed.
    Type: Grant
    Filed: April 19, 2022
    Date of Patent: April 25, 2023
    Assignee: FORMOSA PLASTICS CORPORATION, U.S.A.
    Inventors: Michael D Jensen, Kevin Chung, Daoyong Wang, Wei-Chun Shih, Guangxue Xu, Chih-Jian Chen, Charles R. Johnson, II, Mary Lou Cowen
  • Patent number: 11634539
    Abstract: The present disclosure relates to block copolymers comprising, and methods of making thereof, a polycarbonate chain linked to a hydrophilic polymer. Such block copolymers may have the formula B-A-B, where A is a polycarbonate or polyethercarbonate chain and B is a polyether. Provided methods are useful in reducing the amount of waste generated from the synthesis of polycarbonates and provide improved thermal stability and high primary hydroxyl content. Provided block copolymers also have utility as additives in enhanced oil recovery methods, and foam polymer applications.
    Type: Grant
    Filed: September 24, 2019
    Date of Patent: April 25, 2023
    Assignee: Saudi Aramco Technologies Company
    Inventors: Scott D. Allen, Dibyendu Debnath
  • Patent number: 11629208
    Abstract: An olefin-based copolymer and a method of making the same are disclosed herein. In some embodiments, an olefin-based copolymer has a density (d) of 0.85 to 0.89 g/cc, a melt index (MI), measured at 190° C. and 2.16 kg load, of 15 g/10 min to 100 g/10 min, a number of unsaturated functional groups (total V) per 1,000 carbon atoms of 0.8 or less, a vinylene content, and a vinyl content, wherein the vinylene content, the vinyl content and the total V satisfy (a) vinylene content/total V=0.1 to 0.7 and (b) vinylene content/vinyl content=0.8 to 1.6. The olefin-based copolymer has controlled content and kind of an unsaturated functional group in the olefin-based copolymer and thus, has high flowability, and may show improved physical properties of hardness, flexural strength and tensile strength.
    Type: Grant
    Filed: May 3, 2019
    Date of Patent: April 18, 2023
    Inventors: In Sung Park, Eun Jung Lee, Hyun Jin Ju, Sang Eun Park, Choong Hoon Lee, Jin Sam Gong, Jung Ho Jun, Rae Keun Gwak
  • Patent number: 11618759
    Abstract: The present invention provides a novel ligand compound, a transition metal compound and a catalyst composition including the same.
    Type: Grant
    Filed: January 24, 2022
    Date of Patent: April 4, 2023
    Inventors: Ki Won Han, A Rim Kim, Seung Hwan Jung
  • Patent number: 11613593
    Abstract: Metallocene complexes represented by the structure below are useful for alpha olefin oligomerization in the presence of an activator to generate polyalphaolefins having a high percentage of vinylidene termination and relatively low Mn values. M is a group 4 transition metal. A is a bridging group having one bridging atom extending between a first indenyl ring and a second indenyl ring. Each X is independently an anionic ligand, or two Xs are joined and bound to M to form a metallocycle ring, or two Xs are joined to form a chelating ligand, a diene ligand, or an alkylidene ligand. R1, R1?, R3, R3?, R4, R4?, R7 and R7? are hydrogen. R5, R5?, R6, and R6? are independently a C1-C10, optionally substituted, hydrocarbyl group, or R5 and R6 and/or R5? and R6? are bonded together to form an optionally substituted hydrocarbyl ring structure.
    Type: Grant
    Filed: February 11, 2021
    Date of Patent: March 28, 2023
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Jo Ann M. Canich, Jian Yang, Alexander Z. Voskoboynikov, Andrey F. Asachenko, Oleg V. Samsonov, Georgy P. Goryunov
  • Patent number: 11613592
    Abstract: The present disclosure relates to a Ziegler-Natta catalyst system with self-extinguishing properties suitable for olefin polymerization. The catalyst system of the present disclosure comprises a pro-catalyst, a co-catalyst, and an external donor having a mixture of a selectivity control agent and an activity control agent. The catalyst system of the present disclosure is adapted to prevent the temperature of the polymerization reaction to go beyond the softening temperature of the polymer, thereby exhibiting the self-extinguishing properties.
    Type: Grant
    Filed: February 7, 2019
    Date of Patent: March 28, 2023
    Assignee: RELIANCE INDUSTRIES LIMITED
    Inventors: Virendrakumar Gupta, Robert Grubbs, Sunil Dhamaniya
  • Patent number: 11608396
    Abstract: Catalyst systems and methods for making and using the same are disclosed. A catalyst composition is provided that includes a catalyst compound supported to form a supported catalyst system, the catalyst compound including: where each of R1, R2, R3, R4, R5, R6, R7 and X are as discussed herein.
    Type: Grant
    Filed: March 15, 2021
    Date of Patent: March 21, 2023
    Assignee: Univation Technologies, LLC
    Inventors: Donna J. Crowther, C. Jeff Harlan, Jackie Lovell, Haiqing Peng
  • Patent number: 11603419
    Abstract: The present invention concerns a process for the preparation of a copolymer comprising the steps of copolymerizing under suitable reaction conditions at least one first type of olefin monomer and at least one second type of functionalized olefin monomer using a catalyst system to obtain a polyolefin main chain having one or multiple functionalized short chain branches, the catalyst system comprising: i) a single-site catalyst or catalyst precursor comprising a metal selected from Ti3+ or Cr3+; ii) a co-catalyst; iii) optionally a scavenger.
    Type: Grant
    Filed: December 4, 2017
    Date of Patent: March 14, 2023
    Assignee: SABIC GLOBAL TECHNOLOGIES B.V.
    Inventors: Robbert Duchateau, Miloud Bouyahyi, Lidia Jasinska-Walc
  • Patent number: 11597782
    Abstract: The present disclosure provides methods for producing an olefin polymer by contacting a C3-C40 olefin, ethylene and a diene with a catalyst system including an activator and a metallocene catalyst compound comprising a substituted or unsubstituted indacenyl group and obtaining a C3-C40 olefin-ethylene-diene terpolymer typically comprising from 1 to 35 mol % of ethylene, from 98.9 to 65 mol % C3-C40 olefin, and, optionally, from 0.1 to 10 mol % diene. Preferably, a propylene-ethylene-ethylidene norbornene is obtained.
    Type: Grant
    Filed: December 14, 2020
    Date of Patent: March 7, 2023
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Jo Ann M. Canich, John R. Hagadorn, Rhutesh Shah, Florin Barsan, Sarah J. Mattler
  • Patent number: 11584845
    Abstract: This disclosure relates to ethylene interpolymer compositions and films prepared therefrom. Specifically: ethylene interpolymer products having: a dimensionless nonlinear rheology network parameter, ?int., greater than or equal to 0.01, satisfying 0.01×(Z?50)0.78??int.?0.01×(Z?60)0.78 inequality wherein Z is a normalized molecular weight defined by Z = M w M e where Mw and Me are the weight average and entanglement molecular weights, and; a residual catalytic metal of from ?0.03 to ?5 ppm of hafnium. The disclosed ethylene interpolymer products have a melt index from about 0.3 to about 500 dg/minute, a density from about 0.855 to about 0.975 g/cc, a polydispersity, M w M n , from about 1.7 to about 25 and a Composition Distribution Breadth Index (CDBI50) from about 1% to about 98%.
    Type: Grant
    Filed: March 22, 2022
    Date of Patent: February 21, 2023
    Assignee: NOVA Chemicals (International) S.A.
    Inventors: Soheil Sadeghi, Fazle Sibtain, Zengrong Zhang, Niousha Kazemi, Monika Kleczek, Vinod Konaganti, Bronwyn Gillon, Shivendra Goyal, Sepideh Kasiri, Stephen Salomons, Kenneth Taylor, Mehdi Keshtkar
  • Patent number: 11578148
    Abstract: A metal complex of the formula (1) TCyLMZp (1), wherein M is a group 4 metal, Z is an anionic ligand, p is the number 1 or 2, TCy is a thiophene-fused cyclopentadienyl-type ligand of the formula (2) is described. Methods of making and using the metal complex are also described.
    Type: Grant
    Filed: December 13, 2018
    Date of Patent: February 14, 2023
    Inventors: Alexandra Berthoud, Maxence Valla, Georgy P. Goryunov, Oleg V. Samsonov, Dmitry Y. Mladentsev, Dmitry V. Uborsky, Alexander Z. Voskoboynikov
  • Patent number: 11578156
    Abstract: Ethylene-based polymers having a density of 0.952 to 0.968 g/cm3, a ratio of HLMI/MI from 185 to 550, an IB parameter from 1.46 to 1.80, a tan ? at 0.1 sec?1 from 1.05 to 1.75 degrees, and a slope of a plot of viscosity versus shear rate at 100 sec?1 from 0.18 to 0.28 are described, with low melt flow versions having a HLMI from 10 to 30 g/10 min and a Mw from 250,000 to 450,000 g/mol, and high melt flow versions having a HLMI from 30 to 55 g/10 min and a Mw from 200,000 to 300,000 g/mol. These polymers have the processability of chromium-based resins, but with improved stress crack resistance and topload strength for bottles and other blow molded products.
    Type: Grant
    Filed: October 20, 2020
    Date of Patent: February 14, 2023
    Assignee: Chevron Phillips Chemical Company LP
    Inventors: Jeremy M. Praetorius, Yongwoo Inn, Alfred E. Brown, Jr., Brandy Rutledge-Ryal, Carlos A. Cruz, Jay M. Chaffin
  • Patent number: 11572376
    Abstract: The present invention relates to a novel ligand compound, a transition metal compound and a catalyst composition comprising the same. The novel ligand compound and the transition metal compound of the present invention may be useful as a catalyst of polymerization reaction for preparing an olefin-based polymer having a low density.
    Type: Grant
    Filed: February 26, 2021
    Date of Patent: February 7, 2023
    Inventors: Yoon Hee Cho, Jae Kwon Jang
  • Patent number: 11571686
    Abstract: The present disclosure provides a method that embodies a simple and effective route to remove homogeneous catalysts from solutions wherein NMR/MRI signal amplification by reversible exchange (SABRE) or parahydrogen-induced polarization (PHIP) is performed. A method for recovering a homogeneous SABRE/PHIP catalyst for reuse is also described.
    Type: Grant
    Filed: February 17, 2020
    Date of Patent: February 7, 2023
    Assignees: Board of Trustees of Southern Illinois University, Vanderbilt University, The Regents of the University of California
    Inventors: Boyd M. Goodson, Eduard Y. Chekmenev, Igor V. Koptyug, Kirill V. Kovtunov, Roman V. Shchepin, Bryce E. Kidd, Jonathan Gesiorski, Max E. Gemeinhardt, Danila A. Barskiy
  • Patent number: 11566037
    Abstract: The present invention describes a process for preparing isopropylidene bis(cyclopentadienyl)zirconium dichloride comprising the steps of: (a) reacting acetone and cyclopentadiene in the presence of sodium methoxide or sodium ethoxide so as to form 2,2-dicyclopentadienylpropane; and (b) reacting said 2,2-dicyclopentadienylpropane with zirconium(IV) chloride in the presence of n-butyl lithium so as to form isopropylidene bis(cyclopentadienyl) zirconium dichloride.
    Type: Grant
    Filed: March 16, 2018
    Date of Patent: January 31, 2023
    Assignee: LANXESS Organometallics GmbH
    Inventors: Angelika Preetz, Silvia Maus
  • Patent number: 11560394
    Abstract: A metal complex of the formula (1) InCyLMZp (1), wherein M is a group 4 metal, Z is an anionic ligand, p is number of 1 to 2, InCy is an indole fused cyclopentadienyl-type ligand of the formula (2) wherein R1 independently is a C1-C4-alkyl, m is a number of 0 to 4, R2 is a C1-C10-alkyl, C5-C10-cycloalkyl, or a C6-C10-aryl unsubstituted or substituted with C1-C10-alkyl or C1-C4-dialkyl amino, R3, R4 and R5 each is independently selected from hydrogen, C1-C4-alkyl, C6-C10-aryl unsubstituted or substituted with C1-C4-alkyl, halide, or both of C1-C4-alkyl and halide and, L is an amidinate ligand of the formula (3a) wherein the amidine-containing ligand (3a) is bonded to the metal M via the imine nitrogen atom N2, wherein R7 is independently selected from C1-C4-alkyl and halide and q is a number of 0 to 4, Sub4 is a cyclic or linear aliphatic or aromatic substituent.
    Type: Grant
    Filed: April 15, 2019
    Date of Patent: January 24, 2023
    Inventors: Georgy Pavlovich Goryunov, Oleg Vladimirovich Samsonov, Dmitry Vadimovich Uborsky, Alexander Zel'Manovich Voskoboynikov, Alexandra Berthoud, Maxence Valla