Abstract: A curable matrix resin composition containing a thermoset resin component and metastable thermoplastic particles, wherein the metastable thermoplastic particles are particles of semi-crystalline thermoplastic material with an amorphous polymer fraction that will undergo crystallization upon heating to a crystallization temperature Tc. A fiber-reinforced polymeric composite material containing metastable thermoplastic particles is also disclosed.

Abstract: Fibrous structures containing solid additives, and more particularly, fibrous structures containing two regions that exhibit at least one common micro-CT intensive property that differs in value and wherein the common micro-CT intensive property transitions between the two regions and methods for making same are provided.

Abstract: A manufacturing process includes spinning at least one continuous poly(glycerol sebacate) (PGS)/alginate fiber from a polymeric solution comprising PGS and alginate in water, drafting the at least one continuous PGS/alginate fiber in at least one coagulation bath, and drawing the at least one continuous PGS/alginate fiber from the at least one coagulation bath. A yarn includes at least one continuous PGS fiber. A continuous poly(glycerol sebacate) (PGS)/alginate fiber forming system includes a feeding tank holding a polymeric solution of alginate and PGS, a pump, a spinneret, a first coagulation bath, a first winder, a second coagulation bath, a second winder, and a bobbin winder, the system forming at least one continuous PGS/alginate fiber from the polymeric solution of alginate and PGS.

Abstract: Fibrous structures containing filaments and solid additives, and more particularly to fibrous structures containing filaments and solid additives wherein the fibrous structure has three or more regions that exhibit different characteristics and/or properties and methods for making same, are provided.

Abstract: A method of producing carbon nanofibers is disclosed that substantially impacts the carbon nanofibers' chemical and physical properties. Such carbon nanofibers include a semi-graphitic carbon material characterized by wavy graphite planes ranging from 0.1 nm to 1 nm and oriented parallel to an axis of a respective carbon nanofiber, the semi-graphitic carbon material also being characterized by an inclusion of 4 to 10 atomic percent of nitrogen heteroatoms, the nitrogen heteroatoms including a combined percentage of quaternary and pyridinic nitrogen groups equal to or greater than 60% of the nitrogen heteroatoms. The method of manufacture includes, for example, preparing a Polyacrylonitrile (PAN) based precursor solution, providing the PAN-based precursor solution to a spinneret and then performing an electro-spinning operation on the PAN-based precursor solution to create the one or more PAN-based nanofibers.

Abstract: A manufacturing method includes: a step for producing a batt of fibers, elongated in a longitudinal direction, by batting with interlacing of the fibers, a step for passing the batt of fibers, in the longitudinal direction, through a loop-forming device having a set of rotary discs and stationary loop-forming elements, so as to generate undulations, and, following the passing step, a step for bringing the batt of fibers onto a conveyor equipped with brushes, and accumulating the undulations in the brushes so as to achieve a predetermined density.

Abstract: A fiber-reinforced polymeric composite structure having chemically active thermoset particles positioned in an interlaminar region between adjacent layers of reinforcement fibers and method of making the same. Upon curing of the composite structure, the chemically active functional groups on the thermoset particles form covalent bonds with the matrix resin surrounding the particles. In one embodiment, the particles are formed of a partially cured thermoset polymer with a degree of cure of less than 100%. In another embodiment, the particles are derived from a thermosettable resin composition, wherein the stoichiometry is such that there is a deficiency or an excess in the amount of curing agent that is necessary for reacting with 100% of the thermoset resin component. In some embodiments, the composition of the chemically active thermoset particles is the same or substantially the same as that of the matrix resin of the composite structure.

Abstract: A structural automotive sub frame component (10) that is formed from a sheet molding compound having carbon fibers. The three dimensional structure is formed of a resin fiber mixture having a resin material infused with carbon fibers having a length of about 12.5 mm (0.5 inches) dispersed throughout the structural automotive sub frame component (10) and an even manner such that there are no resin rich areas or knit lines present. The absence of knit lines provides a structural automotive sub frame component (10) that has a high degree of flex modulus, tensile strength properties well also providing a greater breaking load property due to the absence of knit lines.

Abstract: The present invention relates to a multilayer composite, comprising at least three superimposed plies of fibre composite which are defined relative to one another as two outer plies of fibre composite and at least one inner ply of fibre composite, wherein each of these at least three plies of fibre composite comprises endless fibres, the endless fibres being unidirectionally aligned within the respective ply and embedded in a polycarbonate-based plastic, wherein the polycarbonate is selected from homopolycarbonate or copolycarbonate, the inner plies of fibre composite essentially have the same orientation and their orientation relative to the outer plies of fibre composite is rotated by 30° to 90° , wherein the orientation of a ply of fibre composite is determined by the orientation of the unidirectionally aligned fibres present therein.

Abstract: Silane-crosslinkable polymeric compositions comprising a polyolefin having hydrolyzable silane groups, an acidic silanol condensation catalyst, and a phenolic antioxidant. The phenolic antioxidant has a phenol-based moiety fused with a cyclic ether where the oxygen atom of the cyclic ether is located in the para position relative to the hydroxyl group of the phenol-based moiety. Such crosslinkable polymeric compositions can be employed in various articles of manufacture, such as in the wire and cable industry.

Abstract: The present invention concerns a thermal drawing method for forming fibers, wherein said fibers are made at least from a stretchable polymer. The present invention also concerns drawn fibers made by the process.

Abstract: A composite material sheet or panel is obtained by extruding a mixture composed of at least one thermoplastic material, particularly of the polyolefin family, and of mineral fibers having predetermined dimensional characteristics (diameter and length). The extrusion process is performed with parameters sufficient to generate in the sheet a three-dimensional structure embedded in the thermoplastic material.

Abstract: This disclosure includes sludge covers, sludge management systems, and related methods. Some sludge covers use or include a mesh layer configured to be disposed over sludge and/or a supportive layer configured to be disposed over sludge and, if present, the mesh layer, and a substantially fluid-impermeable layer configured to be disposed over the mesh layer, if present, and the supportive layer, if present.

Abstract: A composite structural element comprising a substantially planar main section defining a coordinate system with a first axis extending along a longitudinal axis of the structural element and a second axis extending perpendicular to the longitudinal axis within the planar main section. The structural element contains a basic lay-up of single plies, each comprising a fiber-reinforced composite material with a substantially unidirectional fiber orientation. The lay-up comprises N plies arranged from top to bottom in the following form: [[?, ?]M; [?]K; [?, ?]M], wherein ?, ? and ? represent one ply having an angle enclosed between the first axis and the unidirectional fiber orientation of the one ply, respectively, [x]y means y plies each having angle x; [x, y]z means z pairs of plies, K and M are both positive integers equal to or greater than 1: N=4·M+K.

Abstract: Provided is a method of manufacturing a carbon fiber sheet molding compound, the method including: performing sizing treatment on a carbon fiber using a sizing agent; cutting the sizing-treated carbon fiber into pieces; spraying the pieces of carbon fiber onto a first resin coated on a surface of a first carrier sheet; and uniting together a second resin coated on a second carrier sheet and a surface of the first resin, wherein the sizing agent, the first resin, and the second resin include the same compounds.

Abstract: Bio-composite pultruded products (100, 104, 107, 110, 114, 117) either in “I” profile or “Plate” profile of higher cross sectional area where said products consisting essentially natural fibres selected from hemp, jute, sisal and. flex as core impregnated with a resin system comprise of at least one resin, curing system comprising a curing agent and an accelerator, a filler, a thinner, pigment or any other additives; encapsulated between bi-directionally and/or uni-directionally oriented synthetic fabric selected from polyester, carbon, aramid, glass, basalt and mixtures thereof impregnated with said resin system are provided.

Abstract: A process is provided for molding a resin matrix around a distribution of well distributed epoxy coated glass fibers to produce an article. The article is mass produced by the molding process based on a one or more layer structure, with an outer panel having a high degree of surface smoothness common to automotive body panels and a comparatively high tensile strength joinder thereto. The epoxy coated glass fibers are present in a single panel of an article or all such panels of a multiple layer article. The epoxy coated glass fibers can be present in an articles in a form of: chopped glass fibers that are intermixed and vary in orientation, a woven roving containing predominately epoxy glass fibers with carbon fibers dispersed there through, or non-woven fiber mats.

Abstract: The present invention relates to a lignin-based phenolic resin, particularly useful in the manufacture of oriented strand boards (OSB).

Abstract: The present invention relates to a composite material comprising one or more fibre layers of a fibre material, and a silicon-containing copolycarbonate as matrix material. The fibre layer(s) is/are embedded in the matrix material. The present invention further relates to a process for producing these composite materials and to the use thereof for production of construction or housing parts, and to the construction or housing parts themselves.

Abstract: Laminated parts are described that include a core, a fiber layer arranged on each side of the core and impregnated with a polyurethane resin, and an outer layer that at least partially coats at least one of the polyurethane impregnated fiber layers, in which the outer layer is the cured reaction product of a reaction mixture that includes: (1) a polyisocyanate, (2) a polyether polyol having a molecular weight of 800 Da to 25,000 Da and a functionality of 2 to 8, and (3) a fatty acid ester having isocyanate-reactive functionality. Methods of producing such laminated parts are also described.