Patents Examined by Camie S Thompson
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Patent number: 11446896Abstract: The invention relates to a process for the production of a tape comprising a plurality of sheathed continuous multifilament strands, wherein each of the sheathed continuous multifilament strands comprises a core that extends in the longitudinal direction and a polymer sheath which intimately surrounds said core, wherein each of the cores comprises an impregnated continuous multifilament strand comprising at least one continuous glass multifilament strand, wherein the at least one continuous glass multifilament strand is impregnated with an impregnating agent, wherein the process comprises the steps of: d) providing the plurality of sheathed continuous multifilament strands, e) placing the plurality of sheathed continuous multifilament strands in parallel alignment in the longitudinal direction, f) grouping the plurality of sheathed continuous multifilament strands, wherein steps e) and f) are performed such that the sheathed continuous multifilament strand can be consolidated and g) subsequently consolidatingType: GrantFiled: December 21, 2018Date of Patent: September 20, 2022Assignee: SABIC GLOBAL TECHNOLOGIES B.V.Inventors: Frank Heessels, Carmela Tufano, Carmen Rocio Misiego Arpa, Muhammad Farooq, Rick Robert Emilie Bercx, Jose Sales Fernandez, Leonardus Jacobs, Christelle Marie Hélène Grein, Yuan Qin, Adrianus Franciscus Petronella Maria Willigers
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Patent number: 11446883Abstract: A method of manufacturing a cured composite structure includes placing a radius filler element into a radius cavity extending along a length of a composite base member formed of dry fiber material comprised of reinforcing fibers. The radius filler element is formed of a radius filler material. The method also includes infusing resin into the dry fiber material, and chemically reacting the resin with the radius filler material to create a mixture of resin and radius filler material along side surface interfaces between the radius filler element and the composite base member. The method additionally includes curing or solidifying the resin, and allowing solvent in the resin to evaporate causing hardening of the mixture and bonding of the radius filler element to the composite base member, and resulting in a cured composite structure.Type: GrantFiled: July 24, 2019Date of Patent: September 20, 2022Assignee: The Boeing CompanyInventor: Stanley Stawski
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Patent number: 11440293Abstract: The invention provides a layered product in which a glass cloth and a fluororesin-containing sheet are firmly bonded to each other even without providing a layer of polytetrafluoroethylene fine particles and without recrystallizing the fluororesin. The layered product includes, in a layered structure, a fluororesin-containing sheet, a hot-melt resin layer, and a glass cloth. The glass cloth is a fabric including a bulked glass yarn.Type: GrantFiled: September 26, 2018Date of Patent: September 13, 2022Assignee: DAIKIN INDUSTRIES, LTD.Inventors: Masahiko Yamada, Yutaka Nakata
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Patent number: 11441876Abstract: A multilayered bullet resistant member, including a three-layered structure formed of a metal-ceramic crack arrest reflecting layer, a fiber-elastomer composite energy absorbing layer and a two-dimensional fabric blunt trauma protective layer sequentially overlapped with each other. The integration of performances of all the components guarantees high strength, hardness and good impact toughness of the bullet resistant member.Type: GrantFiled: November 20, 2019Date of Patent: September 13, 2022Assignee: JIANGNAN UNIVERSITYInventors: Kejing Yu, Shen Li, Kun Qian, Diantang Zhang, Yang Xu, Qingsheng Liu, Feng Xu
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Patent number: 11441260Abstract: The present invention provides a sheet-like material in which a plant-derived raw material of low environmental impact is used. The invention also provides a sheet-like material that ideally has a uniform and refined nap and a sheet-like material that is strong, has excellent shape stability, is lightweight and is very pliable. This sheet-like material is characterized in being made of nonwoven fabric that is made of polyester microfiber containing a 1,2-propanediol-derived component in an amount prescribed in the present application and a polyurethane elastomer resin containing structural monomers prescribed in the present application.Type: GrantFiled: March 27, 2018Date of Patent: September 13, 2022Assignee: TORAY INDUSTRIES, INC.Inventors: Takanori Furui, Makoto Kaneko, Ryuji Shikuri, Gen Koide, Hirohito Yamamoto, Makoto Nishimura, Jun Yoshida
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Patent number: 11440287Abstract: Multi-ply, hybrid composite materials useful in the formation of thin walled, hollow, tubular articles having improved resistance to hoop stress. Two different, single-ply pre-pregs are impregnated with binders and laminated together with the fibers of the layers oriented at a bias relative to each other. The hybrid composite is rolled into a tubular article having excellent strength uniformity along the full length of the tubular article.Type: GrantFiled: May 23, 2019Date of Patent: September 13, 2022Assignee: HONEYWELL INTERNATIONAL INC.Inventors: Gary Kratzer, David A. Hurst, Lori L. Wagner, Ashok Bhatnagar
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Patent number: 11433568Abstract: A method for producing a transformable dry preform, in particular for the creation of a product made of composite materials, includes the sequence of the following steps: simultaneous weft/wale knitting of at least one stitch thread and at least one unidirectional reinforcement thread, at least one stitch thread including a material, the nature of which being different to that of a material comprised in at least one unidirectional reinforcement thread, at least one of the materials being thermoplastic and having a melting point lower than the melting point of at least one other material, referred to as reinforcement material; and creating of a three-dimensional knit that constitutes a dry preform in the shape of the product that is to be obtained. Additionally, a product made of composite materials can be produced using the dry preform created by the method.Type: GrantFiled: April 16, 2018Date of Patent: September 6, 2022Assignee: SAINT-GOBAIN PERFORMANCE PLASTICS FRANCEInventors: Pierre Conze, Jerome Bravard
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Patent number: 11421359Abstract: A nanofiber nonwoven product is disclosed which comprises a polyamide with a relative viscosity from 2 to 330, spun into nanofibers with an average diameter of less than 1000 nanometers (1 micron). In general, the inventive products are prepared by: (a) providing a polyamide composition, wherein the polyamide has a relative viscosity from 2 to 330; (b) melt spinning the polyamide composition into a plurality of nanofibers having an average fiber diameter of less than 1 micron, followed by (c) forming the nanofibers into the product.Type: GrantFiled: May 21, 2020Date of Patent: August 23, 2022Assignee: Ascend Performance Materials Operations LLCInventors: Wai-shing Yung, Scott E. Osborn, Chris E. Schwier, Vikram Gopal, Albert Ortega
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Patent number: 11421089Abstract: A prepreg sheet (1) is formed by stacking a plurality of unit layers (10a, 10b) In the unit layers (10a, 10b), prepreg tapes (100), in which a reinforced fiber bundle is impregnated with a thermosetting matrix resin composition, are disposed in rows a plurality of times. One or more of the unit layers (10a, 10b) has a gap (G) between adjacent prepreg tapes (100), and the width thereof is 10% or less of the width of the narrower of the adjacent prepreg tapes (100).Type: GrantFiled: September 27, 2019Date of Patent: August 23, 2022Assignee: Mitsubishi Chemical CorporationInventors: Masahiro Ichino, Kazuhisa Ikeda, Satoshi Okamoto, Yuma Furuhashi
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Patent number: 11413788Abstract: Provided is an intermediate base material (incised prepreg) which has exceptional surface quality and mechanical properties when solidified and with which it is possible to obtain a fiber-reinforced plastic having excellent three-dimensional shape conformance properties. This incised prepreg has, in a prepreg that includes a resin and reinforcing fibers oriented in one direction, incisions substantially parallel to the orientation direction of the reinforcing fibers (the incisions substantially parallel to the orientation direction of the reinforcing fibers are referred to as parallel incisions) and incisions that cut across the reinforcing fibers (the incisions that cut across the reinforcing fibers are referred to as intersecting incisions).Type: GrantFiled: August 7, 2017Date of Patent: August 16, 2022Assignee: Toray Industries, Inc.Inventors: Terumasa Tsuda, Kentaro Adachi, Yuzo Fujita, Takuya Karaki
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Patent number: 11407209Abstract: Building materials such as structural panels, beams, roof decking, and flooring panels, are packaged within a protective layer including a sublayer of a polymeric material that can be applied at the factory. The protective layer protects the underlying building materials from exposure to weather and potential damage due to handling during shipping, at a job site, and which can be left in place during construction, thus eliminating the need for temporary protective measures covering the building materials. The protective layer may have additional properties such as breathability, fire resistance, and sound absorption. The protective layer also may provide an underlayment such as for flooring and roofing.Type: GrantFiled: June 8, 2021Date of Patent: August 9, 2022Assignee: BMIC LLCInventors: Daniel E. Boss, Isaac B. Rufus, Wilson Cheung, Adem Chich
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Patent number: 11407864Abstract: (A) A reinforcing fiber, (B) a resin particle, and (C) a matrix resin are combined to prepare a resin composition which improves a reinforcing effect by the reinforcing fiber. The reinforcing fiber (A) contains a carbon fiber. The resin particle (B) contains a semicrystalline thermoplastic resin, the semicrystalline thermoplastic resin in the resin particle (B) has an exothermic peak in a temperature range between a glass transition temperature of the semicrystalline thermoplastic resin and a melting point of the semicrystalline thermoplastic resin, the peak being determined by heating the resin particle (B) at a rate of 10° C./min. by differential scanning calorimetry (DSC), and the resin particle (B) has an average particle size of 3 to 40 ?m. The semicrystalline thermoplastic resin may be a polyamide resin having a melting point of not lower than 150° C. (particularly, a polyamide resin having an alicyclic structure and a glass transition temperature of not lower than 100° C.Type: GrantFiled: September 27, 2018Date of Patent: August 9, 2022Assignee: DAICEL-EVONIK LTD.Inventors: Mitsuteru Mutsuda, Yoshiki Nakaie, Takayuki Uno
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Patent number: 11412643Abstract: An electromagnetic wave shielding wallpaper is described. The wallpaper includes a conductive layer having a base material and a conductive material, and an adhesive layer. The wallpaper may include a protective layer disposed on a first side of the conductive layer, a fire retardant layer disposed on a second side of the conductive layer, and the adhesive layer disposed on the fire retardant layer.Type: GrantFiled: May 18, 2020Date of Patent: August 9, 2022Assignee: SWIFT TEXTILE METALIZING LLCInventors: Bryan T. Wyrebek, Alexander T. Smith, Jared D G Butlin
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Patent number: 11406730Abstract: Compositions-of-matter comprising a matrix made of one or more, preferably two or more elastic layers and one or more viscoelastic layer are disclosed. The compositions-of-matter are characterized by high water-impermeability and optionally by self-recovery. Processes of preparing the compositions-of-matter and uses thereof as tissue substitutes or for repairing damaged tissues are also disclosed.Type: GrantFiled: November 14, 2019Date of Patent: August 9, 2022Assignee: NURAMI MEDICAL LTD.Inventors: Nora Nseir Manassa, Amir Bahar
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Patent number: 11401208Abstract: A substrate includes a fabric-like member. First inorganic fillers exist on a surface of the fabric-like member.Type: GrantFiled: March 31, 2020Date of Patent: August 2, 2022Assignee: TDK CORPORATIONInventors: Yasuhide Yamashita, Masaaki Yamashita
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Patent number: 11400684Abstract: The invention relates to a tape comprising a plurality of sheathed continuous multifilament strands, wherein each of the sheathed continuous multifilament strands comprises a core that extends in the longitudinal direction and a polymer sheath which intimately surrounds said core, wherein each of the cores comprises an impregnated continuous multifilament strand comprising at least one continuous glass multifilament strand, wherein the at least one continuous glass multifilament strand is impregnated with an impregnating agent in an amount from 0.50 to 15.0 wt %, for example from 0.5 to 10.0 wt % or for example from 10.0 to 15.0 wt % based on the sheathed continuous multifilament strand, wherein the impregnating agent has a melting point of at least 20° C. below the melting point of the thermoplastic polymer composition, has a viscosity of from 2.5 to 200 cSt at 160° C.Type: GrantFiled: December 21, 2018Date of Patent: August 2, 2022Assignee: SABIC GLOBAL TECHNOLOGIES B.V.Inventors: Frank Heessels, Carmela Tufano, Carmen Rocio Misiego Arpa, Muhammad Farooq, Rick Robert Emilie Bercx, Jose Sales Fernandez, Leonardus Jacobs, Christelle Marie Helene Grein, Yuan Qin, Adrianus Franciscus Petronella Maria Willigers
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Patent number: 11390716Abstract: A fiber-reinforced molding material includes: as essential raw materials, a vinyl ester (A) which is a reaction product of an epoxy resin (a1) having an epoxy equivalent in the range of 180 to 500 and a (meth)acrylic acid (a2); an unsaturated monomer (B) having a flash point of 100° C. or higher; a thermoplastic resin (C); a polyisocyanate (D); a polymerization initiator (E); and carbon fibers (F) having a fiber length of 2.5 to 50 mm. The mass ratio ((A)/(B)) of the vinyl ester (A) to the unsaturated monomer (B) is in the range of 40/60 to 85/15. The molar ratio (NCO/OH) of the isocyanate group (NCO) of the polyisocyanate (D) to the hydroxy group (OH) of the vinyl ester (A) is in the range of 0.25 to 0.85.Type: GrantFiled: October 30, 2018Date of Patent: July 19, 2022Assignee: DIC CORPORATIONInventors: Chikara Yoshioka, Yukiko Fujita
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Patent number: 11384209Abstract: Provided is a composite material including carbon fibers having a weight average fiber length of 1 mm or more and 100 mm or less and a thermoplastic resin. The composite material satisfies K1?1.5×K2 and exhibits excellent conformability during a stretching step in press molding; and a press molded body production method using said composite material. K1 represents the inclination of an approximate straight line of linear approximation on the plot in the range of 35% strain or more, obtained by strain sweep tests from 0% to 100% on the composite material at a temperature of 270° C., a shear of 100 rad/sec, and a normal load of 2 N, plotting, both in logarithmic scales, the values of strain % versus the values of complex viscosity coefficient Pa·sec. K2 represents the inclination of an approximate straight line of linear approximation on the plot in the range of less than 35% strain.Type: GrantFiled: January 31, 2018Date of Patent: July 12, 2022Assignee: TEIJIN LIMITEDInventor: Akihisa Nomura
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Patent number: 11384646Abstract: A hollow CMC article, a mandrel for forming the article and a method for forming the article are disclosed. The article includes a ply-wrap layer defining a cavity. The ply-wrap layer includes a first face, a second face, a root portion bridging the faces, and a plurality of CMC wrap plies. The root portion defines a terminus of the ply-wrap layer including a cross-sectional conformation consisting of a curve having a single turning point. Each of the plurality of CMC wrap plies are disposed along the first face, wrap over the root portion, and extend along the second face. The hollow article further includes a plurality of CMC lateral plies disposed along the faces.Type: GrantFiled: May 7, 2019Date of Patent: July 12, 2022Assignee: General Electric CompanyInventors: Jacob John Kittleson, James Murray
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Patent number: 11384457Abstract: A thermal sleeve for routing and protecting elongate members and method of construction thereof are provided. The sleeve has a tubular woven wall extending along a central axis between opposite open ends with an outer reflective foil layer fixed thereto. The wall is woven with lengthwise extending warp yarns and circumferentially extending fill yarns. The fill yarns include first and second fill yarns bundled in side-by-side abutting relation as a single pick, thereby forming discrete single pick bundles in axially spaced relation from one another. The first fill yarn is provided as a standard monofilament, while the second fill yarn is provided having a low melt material melted and bonded to the abutting first fill yarn and to portions of the abutting warp yarns, wherein the spaces between the discrete bundles remain substantially free of melted material, thereby further enhancing longitudinal flexibility of the sleeve.Type: GrantFiled: July 23, 2019Date of Patent: July 12, 2022Assignee: Federal-Mogul Powertrain LLCInventors: Cassie M. Malloy, Qingtong Ge, Tianqi Gao, Edgar Muele, Danny Winters