Abstract: A vehicle interior material that is manufactured at by bonding a base member and a surface member with each other without using an adhesive agent or an adhesive film, that is light in weight and that has adhesive strength and abrasion resistance. The base member includes a natural fiber or a glass fiber and a first thermoplastic resin fiber and has a density of 0.2 to 0.7 g/cm3 The surface member includes a second thermoplastic resin fiber and a low melting point resin fiber and that has a weight per unit area of 50 to 500 g/m2. The surface member is laid on a surface of the base member. An entangled layer where the second thermoplastic resin fiber enters texture of the base member to be entangled with the first thermoplastic resin fiber is provided at an interface between the base member and the surface member.

Abstract: This fiber-reinforced resin molded article has: a sheet molding compound layer; a continuous fiber reinforcing material layer; and a harrier layer, wherein the barrier layer is interposed between the sheet molding compound layer and the continuous fiber reinforcing material layer.

Abstract: Fractal-like polymeric particles having a hierarchical, branched structure are disclosed. The particles have fibers with nanometer-scale diameters on their peripheries, which enables a number of unique and highly desirable properties. The particles are fabricated by a method combining phase separation and shear forces of different solutions, in particular a polymer solution. In addition, the particles may be used as coatings, nonwovens, textiles and viscosity modifiers and adhesives, among other applications.

Abstract: A method of manufacturing a blend composition, comprising: providing caprolactam; heating the caprolactam to a temperature of about 215° C. to about 280° C. for polymerization to form polycaprolactam; and mixing the polycaprolactam at the temperature of about 215° C. to about 280° C. with collagen, such that the collagen is denatured by heat, wherein the denatured collagen has a first polypeptide, a second polypeptide, and third polypeptide, and amide groups of the first polypeptide, the second polypeptide, and the third polypeptide are linked with amide groups of the polycaprolactam through hydrogen bond formation, thereby the blend composition is formed.

Abstract: A method for manufacturing a board as well as a profiled element for manufacturing the board. The method including the steps of providing a material mass including an organic material and a binding agent for binding the organic material together, pressing the material mass so as to form the board, and removing material from the material mass in one or more material zones before pressing so as to obtain after pressing a lower density in those zones compared to the remainder of the board.

Abstract: Embodiments herein include compositions, extruded articles, and methods of making the same. In an embodiment, an extruded article is included. The extruded article can include an extruded segment comprising a first composition. The first composition can include a polymer resin, particles and fibers. The fibers can be disposed within the first composition exhibiting a substantially non-aligned directional orientation. In an embodiment, an extruded article is included having a first portion comprising a first composition having a first fiber orientation and a second portion comprising a second composition having a second fiber orientation. The first composition can include a polymer resin and fibers. The second composition can include a polymer resin, particles and fibers. The fibers of the second composition can be oriented more randomly than the fibers of the first composition. Other embodiments are also included herein.

Abstract: A fiber mat includes a unitary assembly of fibers including at least a first set of fibers and at least a first binder comprising an organic resin, wherein the unitary assembly of fibers includes a minority portion and a majority portion different than the minority portion, wherein the fiber mat provides at least a 5% increase in tear when placed in a bituminous roofing product compared to an equivalent bituminous roofing product made with a fiber mat of equivalent weight containing a homogenous mat structure.

Abstract: A composite structure may comprise a composite core comprising a composite material, and a heat resistant system coupled to the composite core comprising a binder and/or at least one of a heat dissipation material or a thermal barrier material. The heat dissipation material may comprise boron nitride, graphene, graphite, carbon fiber, carbon nanotubes, aluminum foil, and/or copper foil, and the thermal barrier material may comprise montmorillonite, aluminum hydroxide, magnesium hydroxide, silicate glass, mica powder or flake, aluminum oxide powder, titanium dioxide powder, and/or zirconium oxide powder. The binder may comprise at least one of polyvinyl alcohol, polyvinyl alcohol copolyacetate, polyacrylamide, polyethylene glycol, polyethylenimine, polyurethane, polyester, or latex.

Abstract: In a preferred embodiment, a composite panel with a smooth outer surface, ready for painting with or without addition of primer, may be created by constructing a panel layup assembly upon a mold, the panel layup assembly including a composite panel having a core and a resin formulation, and a release film between the mold and the composite panel, where a smooth release surface of the release film is in contact with the composite panel upon construction; initiating curing of the composite panel at a first temperature within a lowermost ten percent of a curing temperature range of the resin formulation; continuing curing of the composite panel at a second temperature above the lowermost ten percent of the curing temperature range; and completing curing of the composite panel at a third temperature below the second temperature.

Abstract: A structural reinforcement for an article including a carrier (10) that includes: (i) a mass of polymeric material (12) having an outer surface; and (ii) at least one fibrous composite Insert (14) or overlay (980) having an outer surface and including at least one elongated fiber arrangement (e.g., having a plurality of ordered fibers). The fibrous Insert (14) or overlay (980) is envisioned to adjoin the mass of the polymeric material in a predetermined location for carrying a predetermined load that Is subjected upon the predetermined location (thereby effectively providing localized reinforcement to that predetermined location). The fibrous insert (14) or overlay (980) and the mass of polymeric material (12) are of compatible materials, structures or both, for allowing the fibrous insert or overlay to be at least partially joined to the mass of the polymeric material. Disposed upon at least a portion of the carrier (10) may be a mass of activatable material (126).

Abstract: Provided are resin particles including columnar resin particles each including filaments of a fibrous material, wherein the filaments of the fibrous material are aligned in an axial direction of each of the columnar resin particles.

Abstract: Provided is a multilayer thermal insulator and related method that use a non-woven core layer comprising non-meltable and flame-resistant polymeric fibers. One or more scrims are disposed on the opposing major surfaces of the non-woven core layer, and a peripheral edge of the one or more scrims is either edge sealed or capable of being edge sealed to substantially encapsulate the non-woven core layer within the one or more scrims. Optionally, a binder is provided on the scrims or non-woven core layer to facilitate edge sealing. The provided insulators are essentially dust-free and capable of passing stringent flammability standards.

Abstract: A preform for fiber rein-forced composite material producing includes a thermosetting resin composition and a dry reinforcing fiber base, the thermosetting resin composition characterized in that when subjected to dynamic viscoelasticity measurement at a traction period of 0.5 Hz while heating at a rate of 1.5° C./min, a temperature change ?T is 45° C. or less as complex viscosity ?* decreases from 1×107 Pa·s to 1×101 Pa·s.

Abstract: The surface of a carbon fiber is electrochemically treated by a method to form nitrogen containing groups on the surface of the carbon fiber. The method comprises contacting a carbon fiber surface with an aqueous solution comprised of a non-cyclic aliphatic amine and water soluble inorganic hydroxide with said aqueous solution having a pH of at least 9. A positive electrical bias is then applied to the carbon fibers in the aqueous solution relative to another electrode in contact with the aqueous solution, wherein the positive electrical bias is at a voltage above the oxidation potential of water. The treated carbon fibers are useful for making epoxy reinforced carbon fiber composites.

Abstract: A blend composition includes polyamide fiber and denatured collagen. The polyamide fiber content is 97-99.9 parts by weight in the blend composition. The denatured collagen content is 0.1-3 parts by weight in the blend composition. The denatured collagen has a first polypeptide, a second polypeptide, and a third polypeptide. The amide groups of the first polypeptide, the second polypeptide, and the third polypeptide are linked with the amide groups of the polyamide fiber through hydrogen bond formation. A method of manufacturing a blend composition is provided herein.

Abstract: Methods of making ceramic matrix prepregs are described. The methods include exposing a coated tow of ceramic fibers to a ceramic matrix slurry comprising a solvent and ceramic precursor. The coating is at least partially removed and the slurry infuses into the ceramic fibers to form prepreg. Steps to form ceramic matrix composites are also described, including forming the prepreg into a green body, and sintering the ceramic precursor.

Abstract: The invention relates to a blank for compression moulding a part in a compression mould comprising one or more moulding recesses, said blank comprising a body formed from a first moulding compound comprising a fibrous reinforcement material and a thermo-curable resin material, and a region located on the surface of the body formed from a second moulding compound; said second moulding compound comprising a fibrous reinforcement material and a thermo-curable resin material, and exhibiting increased flow at one or more temperatures between 20° C. and the cured Tg of the first moulding compound compared to the flow of the first moulding compound at the same temperature.

Abstract: A ball-shaped light heat generating fiber aggregate and a method for producing the same include a light heat generating material that is sprayed and applied to any one filament or a mixture of two or more filaments selected from the group consisting of a polyamide-based filament, a polyester-based filament, and a polypropylene-based filament, opening and mixing the same to separate the filaments, and producing a ball-shaped fiber aggregate.

Abstract: The invention enhances the production efficiency in the production of prepreg by allowing the arrangement property and rectilinearity of reinforcing fibers to be well maintained, allowing the basis weight uniformity of an applied resin to be good, and further allowing a high line speed and suppression of contamination in the process to be achieved. The invention provides a method of producing a prepreg, which includes: discharging a molten resin from a discharge portion; introducing the discharged resin by an air flow; and capturing the discharged resin on a reinforcing fiber sheet conveyed continuously, wherein a key point is that the discharged resin is captured in a region in which the reinforcing fiber sheet is conveyed substantially in planar form.

Abstract: Structural element for a motor vehicle, in particular a frame part for a chassis or a passenger compartment of the motor vehicle, having at least a first and a second fiber layer forming a rigid fiber composite, the fiber layers being laminated to one another at least in sections, and at least one electrical flat conductor arranged between the fiber layers and laminated to the fiber layers. The flat conductor has a relief structure on at least one surface facing at least one fiber layer.