Abstract: A reinforcing sheet including one or more layers of a reinforcing material, and a thermosetting adhesive associated with the reinforcing material, wherein the thermosetting adhesive includes a curing agent, and an epoxy-modified dimerized fatty acid combined with an epoxy terminated polyurethane interpenetrating network.
Type:
Grant
Filed:
May 24, 2022
Date of Patent:
February 28, 2023
Assignee:
Uniseal, Inc.
Inventors:
Thanikaivelan Tindivanam Veeraraghavan, Ramanathan Lakshminarayan, Brandon Allen Willis
Abstract: The glass fiber-reinforced resin molded article includes a glass fiber fabric and a transparent resin. The average resin unimpregnation ratio in proximity to filament of the glass fiber fabric is more than 2.0% and 50.0% or less, the warp yarn width Bt and the weft yarn width By of the glass fiber fabric each are from 0.50 to 8.50 mm, the warp yarn weaving density Wt and the weft yarn weaving density Wy of the glass fiber fabric each are from 3.0 to 50 yarns/25 mm, and the degree of widening of warp yarn Et and the degree of widening of weft yarn Ey of the glass fiber fabric each are from 0.70 to 1.10.
Abstract: A product includes a nanoporous membrane having a plurality of carbon nanotubes and a fill material in interstitial spaces between the carbon nanotubes for limiting or preventing fluidic transfer between opposite sides of the nanoporous membrane except through interiors of the carbon nanotubes. The longitudinal axes of the carbon nanotubes are substantially parallel, an average inner diameter of the carbon nanotubes is about 20 nanometers or less, and both ends of at least some of the carbon nanotubes are open. Moreover, the fill material is impermeable or having an average porosity that is less than the average inner diameter of the carbon nanotubes.
Type:
Grant
Filed:
July 6, 2020
Date of Patent:
February 28, 2023
Assignee:
Lawrence Livermore National Security, LLC
Inventors:
Steven F. Buchsbaum, Francesco Fornasiero, Melinda L. Jue, Eric R. Meshot, Sei Jin Park, Ngoc T. N. Bui, Chiatai Chen
Abstract: The invention relates to a pre-impregnated fibre-reinforced composite material in laminar form, obtained impregnating a fibrous mass with a polymeric binder composition and intended to be subjected to successive forming and complete curing operations to produce a fibre-reinforced composite material. The polymeric binder composition comprises one or more resins chosen in the group consisting of siloxane resins and silsesquioxane resins, and can optionally comprise one or more organic resins. The polymeric binder composition appears as a liquid with viscosity between 55000 and 10000 mPas at temperatures between 50° C. and 70° C. The polymeric binder composition forms a polymeric binder matrix, not cross-linked or only partially cross-linked, that fills the interstices of the fibrous mass. The invention also relates to a method for making said pre-impregnated fibre-reinforced composite material in laminar form.
Abstract: A nanofiber nonwoven product is disclosed which comprises a polyamide with a relative viscosity from 2 to 330, spun into nanofibers with an average diameter of less than 1000 nanometers (1 micron). In general, the inventive products are prepared by: (a) providing a polyamide composition, wherein the polyamide has a relative viscosity from 2 to 330; (b) melt spinning the polyamide composition into a plurality of nanofibers having an average fiber diameter of less than 1 micron, followed by (c) forming the nanofibers into the product.
Abstract: A method of manufacturing a ceramic matrix composite component includes pressure casting a fibrous preform with a slurry comprising boron carbide and densifying the fibrous preform using a liquid source of carbon. The method may include forming holes in the fibrous preform before pressure casting the fibrous preform with the slurry. The method may also include sintering the boron carbide after the pressure casting. In various embodiments, the sintering may be performed before the densifying.
Abstract: A wood or engineered wood structural panel, such as, but not limited to, OSB (“oriented strand board”) or plywood, that is both fire-resistant and water resistant. The panel is factory-coated with a product that provides fire resistance. The treatment gives it a Fire-Resistant (FR) performance (for use in a one- or two-hour rated assembly). The panel also is overlaid or coated in a factory setting with a weather/water resistive barrier (WRB). The structural panel thus combines a fire-resistant structural sheathing and WRB product in one integrated panel produced at a factory prior for installation at a job site.
Abstract: A fiber-reinforced thermoplastic resin filament is obtained by impregnating a continuous reinforcing fiber with a thermoplastic resin, and satisfies all of conditions (a) to (c). (a) The volume ratio of a reinforcing fiber in a fiber-reinforced thermoplastic resin filament is 30 to 80%; and the volume ratio of a thermoplastic resin in a fiber-reinforced thermoplastic resin filament is 70 to 20%. (b) The thickness of a fiber-reinforced thermoplastic resin filament is 0.01 to 3 mm. (c) The length of a filament contained in a fiber-reinforced thermoplastic resin filament is 1 m or more.
Abstract: Disclosed herein is an electrically conductive sized fiber including a fiber and a sizing composition adhered to a surface of the fiber, wherein the sizing composition includes at least one sizing compound and a plurality of graphene oxide nanoparticles, The present disclosure also discloses fiber-reinforced resin composites, articles including fiber-reinforced resin composites and methods of making such electrically conductive sized fiber and articles therefrom.
Type:
Grant
Filed:
March 28, 2019
Date of Patent:
January 31, 2023
Assignee:
ZOLTEK CORPORATION
Inventors:
Steven Eric Baldini, David Michael Corbin
Abstract: A laminate assembly includes a matrix layer and elongated, continuous strips of a conductive alloy. The matrix layer has opposite first and second sides connected by opposite first and second edges. Each of the first and second edges extends from the first side of the matrix layer to the opposite second side of the matrix layer. The elongated, continuous strips of the conductive alloy are disposed in the matrix layer between the first and second sides of the matrix layer. The elongated continuous strips continuously extend through the matrix layer from the first edge to the opposite second edge.
Abstract: An object of the present invention is to provide a carbon fiber which exhibits excellent strength development rate when used in a composite material. The present invention that solves the problems is a carbon fiber which simultaneously satisfies the following formulae (1) and (2): Lc/d?3??(1) TS×d×Lc>6.0×105??(2) wherein: Lc is an X-ray crystallite size (?), d is a filament diameter (?m), and TS is a strand tensile strength (MPa).
Type:
Grant
Filed:
November 22, 2018
Date of Patent:
January 24, 2023
Assignees:
TEIJIN LIMITED, Teijin Carbon Europe GmbH
Abstract: Laminated parts are described that include a core, a fiber layer arranged on each side of the core and impregnated with a polyurethane resin, and an outer layer that at least partially coats at least one of the polyurethane impregnated fiber layers, in which the outer layer is the cured reaction product of a reaction mixture that includes: (1) a polyisocyanate, (2) a polyether polyol having a molecular weight of 800 Da to 25,000 Da and a functionality of 2 to 8, and (3) a fatty acid ester having isocyanate-reactive functionality. Methods of producing such laminated parts are also described.
Abstract: A thermoplastic composite material includes a thermoplastic polymer matrix component, a microparticle component, a nanoparticle component, and a compatibilizing agent component, at least a portion of the microparticle component and/or nanoparticle component is a natural fiber.
Type:
Grant
Filed:
June 5, 2018
Date of Patent:
January 3, 2023
Assignee:
Essentium IPCO, LLC
Inventors:
Elisa Teipel, Kevin Holder, Nirup Nagabandi, Blake Teipel
Abstract: A fiber reinforced thermoplastic resin molded article contains inorganic fibers (A), organic fibers (B), and a thermoplastic resin (C), the fiber reinforced thermoplastic resin molded article containing 5 to 45 parts by weight of the inorganic fibers (A), 1 to 45 parts by weight of the organic fibers (B), and 10 to 94 parts by weight of the thermoplastic resin (C), based on 100 parts by weight of the total of the inorganic fibers (A), the organic fibers (B), and the thermoplastic resin (C), the inorganic fibers (A) in the fiber reinforced thermoplastic resin molded article having a weight average fiber length (Lwa) of 0.01 mm or more and 3 mm or less, the organic fibers (B) having a weight average fiber length (Lwb) of more than 4 mm and 20 mm or less.
Abstract: A process for manufacturing pyrocarbon, includes forming pyrocarbon by a calefaction process from at least one C2 to C6 alcohol or polyalcohol precursor, the precursor being ethanol, rough laminar pyrocarbon being obtained by imposing a temperature of between 1250° C. and 1325° C. during calefaction.
Type:
Grant
Filed:
October 18, 2018
Date of Patent:
December 20, 2022
Assignees:
SAFRAN CERAMICS, CENTRE NATIONAL DE LA RECHERCHE SCIENTIFIQUE, COMMISSARIAT A L'ENERGIE ATOMIQUE ET AUX ENERGIES ALTERNATIVES
Inventors:
Arnaud Delehouze, Amandine Lorriaux, Laurence Maille, Patrick David
Abstract: A method for making a three-dimensional composite part with a thermoplastic matrix and continuous reinforcement. A pre-impregnated fibrous perform is obtained by three-dimensional knitting. The preform is placed on the punch or in the matrix of a tooling, defining between them a sealed closed cavity. The tooling is closed so as to apply a first pressure to the preform. The cavity is brought to the melting temperature of the polymer impregnating the preform by maintaining the first pressure. The cavity comprising the preform is cooled to a temperature suitable for demolding by maintaining the second pressure. The mold is opened and the part is demolded.
Abstract: The invention relates to a method and facility for manufacturing a tape of reinforcement filaments impregnated by a polymer matrix, as well as a tape produced thereby, said tape having a constant width across the entire length thereof, wherein the filaments extend in a direction parallel to the length of the tape, from a strand of filaments coming from a feeding reel. The method including steps and units that make it possible to manage the unwinding tension of the strand, to guide the strand on the axis of the machine, to manage the width of the strand, to deposit the polymer on the strand by electrostatic powdering, with a polymer weight ratio of around 20% to around 75% to melt the polymer, to calibrate the width and thickness of the tape and to collect the tape on the storage reel.
Abstract: A carbon fiber is obtained by sequentially performing: a step (I) of dissolving a fullerene mixture including fullerenes C60 and C70 in an organic solvent to prepare a fullerene solution; a step (II) of immersing a material carbon fiber in the fullerene solution; and a step (III) of extracting the carbon fiber from the fullerene solution and drying the extracted carbon fiber.
Abstract: A transition structure includes a metallic portion, a fiber portion including a plurality of tows embedded within the metallic portion and extending out from the metallic portion forming a fabric, and a binding material forming a matrix surrounding the fiber portion embedded within the metallic portion. The fiber portion may be attached to or form part of a composite vehicle component. The transition structure may join a metallic component and a composite component. The transition structure may be manufactured by creating first channels within a layer of a metallic substrate, inserting fiber tows into the first channels, placing a first metallic layer over the metallic substrate and the fiber tows, consolidating the metallic layer to the metallic substrate, and binding the fiber tows within a resin. Prior to binding, additional layers of channels and fiber tows may be consolidated onto the first metallic layer.
Type:
Grant
Filed:
October 13, 2020
Date of Patent:
November 29, 2022
Assignees:
HONDA MOTOR CO., LTD., OHIO STATE INNOVATION FOUNDATION
Inventors:
Ryan Hahnlen, Duane Detwiler, Allen Sheldon, Marcelo Dapino, Mark Bryant Gingerich, Matthew Scheidt, Leon Headings
Abstract: Provided is a sheet molding compound having excellent thick portion-molding properties that can inhibit the occurrence of internal cracks even during the molding of a thick portion and enables a carbon fiber composite material molded article to be excellently released from a die. Also provided is a carbon fiber composite material molded article. The sheet molding compound of the present invention contains a fiber substrate (A) containing carbon fiber and a thermosetting resin composition (B), in which an average fiber length of the carbon fiber is 5 mm or more, and a volumetric molding shrinkage rate of the thermosetting resin composition (B) is 0.5% or more and 4.4% or less. Furthermore, the carbon fiber composite material molded article of the present invention has a thick portion having a thickness of 10 mm or more, in which the thick portion is formed of a cured material of the sheet molding compound of the present invention.