Patents Examined by Carl F. Dees
  • Patent number: 5180701
    Abstract: The present invention relates to a process for preparing a shapable dough which comprises mixing and kneading a silica source, a dealuminated aluminosilicate zeolite source, water and a trialkanolamine containing at least two carbon atoms per alkanolamine moiety, to a shapable dough thus obtained, and to the preparation of extrudates containing dealuminated aluminosilicate zeolites by extruding a shapable dough comprising a silica source, a dealuminated aluminosilicate zeolite source, water and a trialkanolamine and having a total solids content between about 25% by weight and about 75% by weight and a trialkanolamine content between about 0.5% by weight and about 40% by weight, basis on the total solid content of the mixture.
    Type: Grant
    Filed: December 16, 1991
    Date of Patent: January 19, 1993
    Assignee: Shell Oil Company
    Inventors: Patrick Moureaux, Jean P. Darnanville
  • Patent number: 5180703
    Abstract: An alumina sorbent capable of adsorbing NOx and SOx from waste gases and being regenerated by heating above 600.degree. C. is made by incorporating an alumina stabilizing agent into the sorbent. A preferred method is to add the stabilizer when the alumina is precipitated. The precipitated powder is formed subsequently into a slurry, milled and dripped to form the stabilizing spheroidal alumina particles. These particles are impregnated with an alkali metal or alkaline earth metal to form the stabilized sorbent. Alumina stabilizers include one or more of silica, lanthana, other rare earths, titania, zirconia and alkaline earths.
    Type: Grant
    Filed: April 24, 1991
    Date of Patent: January 19, 1993
    Assignee: W. R. Grace & Co.-Conn.
    Inventors: Michael S. Ziebarth, Michael J. Hager, Jean W. Beeckman, Stanislaw Plecha
  • Patent number: 5179054
    Abstract: A layered catalyst suited to the catalytic cracking of heavy feeds comprises a core and a shell. The shell comprises at least 5 wt % of at least 1 molecular sieve having openings of at least 8 angstroms. The core comprises at least 10 wt % of at least 1 molecular sieve having openings comprising a 12 or less-membered ring and has a reduced, if any, content of said molecular sieve having openings of at least 8 angstroms, relative to its concentration in the shell. Suitable molecular sieve materials having openings of at least 8 angstroms include MCM-41, VPI-5, MCM-9 and layered metal oxides, e.g., pillared clays. The required molecular sieve of the core can include zeolite Y, Ultrastable Y or intermediate pore size zeolites such as ZSM-5. The shell which may further contain a metals passivator can act as a metals sink, and can remove metals from the unit by attrition. The catalyst is preferably prepared by forming the core and then coating or encapsulating the core with a shell material.
    Type: Grant
    Filed: July 24, 1991
    Date of Patent: January 12, 1993
    Assignee: Mobil Oil Corporation
    Inventors: Paul H. Schipper, Hartley Owen, Joseph A. Herbst, Garry W. Kirker, Albin Huss, Jr., Pochen Chu
  • Patent number: 5179053
    Abstract: A catalyst system that converts the exhaust gas of a compressed natural gas (CNG) fueled automotive engine when operated at stoichiometry or slightly lean thereof, at highly enhanced rates, and having: (a) a first stage catalyst comprising a transition metal-containing zeolite (Cu-ZSM5), and (b) a second stage catalyst for treating the effluent of the first stage and comprising palladium supported on high surface area gamma alumina. The second stage catalyst has the alumina support impregnated with an intimate mixture, by weight, of 0.5-20% La.sub.2 O.sub.3 and 0.2-30% palladium.A method of treating exhaust gases from a CNG-fueled engine, comprising: (a) operating the engine at stoichiometry or slightly lean (0.85-1.
    Type: Grant
    Filed: November 8, 1991
    Date of Patent: January 12, 1993
    Assignee: Ford Motor Company
    Inventors: Somasundaram Subramanian, Robert J. Kudla, Mohinder S. Chattha
  • Patent number: 5179052
    Abstract: A method is disclosed wherein t-butanol is reacted with methanol in a reaction zone in one step to provide methyl tert-butyl ether and the improvement of accomplishing the reaction which comprises:a. Using a catalyst consisting of a crystalline aluminosilicate faujasite Y-type zeolite which has been treated with a fluorosulfonic acid;b. continuously contacting said t-butanol and methanol in a molar amount of about 0.1 to 10 moles of methanol per mole of t-butanol with said catalyst at a temperature of about 20.degree. C. to about 250.degree. C. and a pressure of about atmospheric to about 1000 psig to obtain the methyl tert-butyl ether product.
    Type: Grant
    Filed: November 29, 1991
    Date of Patent: January 12, 1993
    Assignee: Texaco Chemical Company
    Inventor: John F. Knifton
  • Patent number: 5177047
    Abstract: A catalyst, and method of preparing and using a catalyst, for the hydrodesulfurization of metal-containing heavy feedstocks, which has improved catalytic activity. The catalyst contains Group VIB and Group VIII metals or metal compounds on a support comprising alumina wherein the support has 70 volume percent of its pore volume in pores having a diameter of between 70 and 130 .ANG..
    Type: Grant
    Filed: October 2, 1991
    Date of Patent: January 5, 1993
    Assignee: Chevron Research and Technology Company
    Inventor: Richard S. Threlkel
  • Patent number: 5177041
    Abstract: A catalyst for purifying exhaust gas from Diesel engines, having a catalyst component-carrying layer made of a refractory three-dimensional structure having carried thereon a catalyst component containing (a) a refractory inorganic oxide, (b) at least one noble metal selected from palladium and platinum, and (c) rhodium, wherein the rhodium is contained only in an upper layer portion of the catalyst component-carrying layer corresponding to no more than 80% in thickness of the catalyst component-carrying layer.
    Type: Grant
    Filed: June 20, 1991
    Date of Patent: January 5, 1993
    Assignee: Nippon Shokubai Co., Ltd.
    Inventors: Makoto Horiuchi, Satoshi Inui, Koichi Saito
  • Patent number: 5175135
    Abstract: Aromatic compounds, such as benzene or biphenyl, are alkylated with an alkylating agent having from one to eight carbons atoms, such as propylene, in the presence of an acidic mordenite zeolite catalyst under conditions sufficient to produce a mixture of substituted aromatic compounds enriched in the linear alkylated isomers, such as p-diisopropylbenzene or p,p'-di(isopropyl)biphenyl, respectively. The novel acidic mordenite catalyst is characterized by its silica/alumina molar ratio, its porosity, and a Symmetry Index. The p,p'-disubstituted isomers of aromatic compounds are useful as monomers in the preparation of thermotropic, liquid crystal polymers.
    Type: Grant
    Filed: April 22, 1991
    Date of Patent: December 29, 1992
    Assignee: The Dow Chemical Company
    Inventors: Guo-Shun J. Lee, Juan M. Garces, Joseph J. Maj, Stephen C. Rocke
  • Patent number: 5175136
    Abstract: Chemically and thermally stable monolithic catalysts are disclosed having platinum or alkali metal-vanadium active phases for use in the conversion of sulfur dioxide to sulfur trioxide. The platinum catalyst comprises a foraminous ceramic support which has at its wall surfaces a high surface area substrate for an active catalyst phase, and a combination of a platinum active phase and a promoter on the substrate. The substrate preferably comprises silica, provided, for example, by application of a silica washcoat. The promoter is selected from among compounds of zirconium, hafnium and titanium.The alkali-vanadium catalyst comprises a foraminous ceramic support having a porous silica substrate for the active phase at its foraminal wall surfaces. An alkali metal-vanadium active catalyst is in the pores of the porous silica.
    Type: Grant
    Filed: November 19, 1990
    Date of Patent: December 29, 1992
    Assignee: Monsanto Company
    Inventor: Timothy R. Felthouse
  • Patent number: 5173463
    Abstract: To obtain an improved catalyst for fluid cracking purposes, kaolin or metakaolin is reacted with an acid of the group of phosphoric, sulphuric and acetic acids by mixing and heating to 25.degree.-110.degree. C., after which the slurry is washed. The thus obtained kaolin is then mixed with a crystalline aluminosilicate and, optionally, with a clay (e.g. kaolin), an active matrix and, as balance, a synthetic matrix, such as silican, silica-alumina or aluminan. The improved catalyst gives a better performance in terms of conversion and gasoline-yield.
    Type: Grant
    Filed: December 9, 1991
    Date of Patent: December 22, 1992
    Assignee: Petroleo Brasileiro, S.A.-Petrobras
    Inventor: Jose C. D. Macedo
  • Patent number: 5173462
    Abstract: An industrial shaped adsorbent for the non-cryogenic separation of gases from air, comprising from 70 to 95% by weight zeolites, and, correspondingly, from 30 to 5% by weight of a clay binder,(a) said zeolites consisting essentially of mixtures of X and A zeolites having an X crystallinity greater than or equal to 95% and an A crystallinity less than or equal to 5%, a toleune standard adsorption of 23.+-.1% and an X-ray spectrum characteristic of a practically pure faujasite, and with the Si/Al ratio of the crystalline component being 1.+-.0.03, and(b) with the adsorbent having a 2Ca/Al ratio between about 80 and 99%, a nitrogen adsorption between 16 and 23.5 L/kg and a ratio of the nitrogen to the oxygen adsorption capacities under 1 bar between 3.5 and 4.5 and the process of making such adsorbents.
    Type: Grant
    Filed: November 14, 1991
    Date of Patent: December 22, 1992
    Assignee: Ceca S.A.
    Inventor: Dominique Plee
  • Patent number: 5173461
    Abstract: A catalyst comprising a molecular sieve having a lattice aluminum content in which the silica/alumina framework mole ratio is less than 55, and having a diffusion rate constant of less than about 150 sec.sup.-1 .times.10.sup.-6 is particularly useful for vapor-phase disproportionation of toluene.
    Type: Grant
    Filed: March 21, 1990
    Date of Patent: December 22, 1992
    Assignee: Mobil Oil Corporation
    Inventors: Robert P. Absil, Scott Han, David S. Shihabi, David O. Marler, Clarence D. Chang, Donna M. Mitko
  • Patent number: 5169812
    Abstract: A catalyst for converting C.sub.2 to C.sub.6 aliphatic hydrocarbons to aromatics is described. The catalyst contains a zeolite, an aluminum phosphate binder and a gallium component. Examples of zeolites which can be used are the ZSM family of zeolites, with ZSM-5 being a specific example. The catalyst is characterized in that it is tolerant to exposure to hydrogen at tempertures of about 500.degree. to about 700.degree. C. The catalyst's tolerance to hydrogen exposure is the result of treating the catalyst with an aqueous solution of a weakly acidic ammonium salt or a dilute acid solution at a temperature of about 50.degree. to about 100.degree. C. for a time of about 1 to about 48 hours, followed by calcination. A process for preparing the catalyst is also described.
    Type: Grant
    Filed: September 16, 1991
    Date of Patent: December 8, 1992
    Assignee: UOP
    Inventors: Joseph A. Kocal, Tamotsu Imai, Paul J. Kuchar, Christopher D. Gosling
  • Patent number: 5169825
    Abstract: The present invention provides an ammonium ion- and ammonia-selective adsorbent.According to the invention, an ammonium ion-selective adsorbent can be obtained by introducing alkali metal ions capable of ion exchange into a silica-alumina composite oxide having a specific composition, the obtained adsorbent being capable of selectively adsorbing ammonium ions and ammoniacal nitrogen without affecting other components in seawater as well as fresh water, and being capable of keeping the pH value of seawater varied within an extremely narrow range.The adsorbent of the invention is also useful as an adsorbent for adsorption of ammonia gas.
    Type: Grant
    Filed: October 28, 1991
    Date of Patent: December 8, 1992
    Assignee: Tomita Pharmaceutical Co., Ltd.
    Inventors: Akira Okubo, Toshihiro Kamewa, Hironobu Hayashi, Keiko Miyawaki
  • Patent number: 5169824
    Abstract: The present invention provides for a catalyst composition which is effective for use in the production of dimer products and higher olefin products from lower olefins such as propylene and butene in high yields and with an average degree of branching in the dimer products of less than about 1.6 methyl groups per molecule, generally in the range of from about 1.0 to 1.4 methyl groups per molecule. The present invention also provides a process for producing such dimer and higher olefin products using the catalyst composition of this invention. The catalyst of the invention comprises an amorphous nickel oxide (NiO) present as a disperse substantial monolayer on the surfaces of a silica (SiO.sub.2) support, which support also contains minor amounts of an oxide of aluminum, gallium or indium such that the ratio of NiO to metal oxide present in the catalyst is within the range of from about 4:1 to about 100:1.
    Type: Grant
    Filed: January 22, 1991
    Date of Patent: December 8, 1992
    Assignee: Exxon Chemical Patents Inc.
    Inventors: Ramzi Y. Saleh, Stuart L. Soled, Nicholas C. Dispenziere
  • Patent number: 5169814
    Abstract: A denitrizing catalyst with comprises:(a) a zeolite represented by the general formula (I)H.sub.A M.sub.B [(AlO.sub.2).sub.X .multidot.(SiO.sub.2).sub.Y ].multidot.2H.sub.2 0wherein M is an alkali metal or an alkaline earth metal, and A+nB=X wherein n is a valency of the metal M, in amounts of 80-99.9% by weight; and(b) at least one metal or at least one oxide of metals selected from the group consisting of Ru, Rh, Pd, Ag, Pt, Au, Co, Cu, Cr and Ni, in amounts of 0.1-20% by weight.A further denitrizing catalyst which comprises a zeolite represented by the general formulaH.sub.A (M.sup.1).sub.B (M.sup.2).sub.c [(AlO.sub.2).sub.X .multidot.(SiO.sub.2).sub.Y ].multidot.2H.sub.Z Owherein M.sup.1 is an alkali metal or an alkaline earth metal, M.sup.2 is a metal selected from the group consisting of Ru, Rh, Pd, Ag, Pt, Au, Co, Cu, Cr and Ni, A+n.sub.1 B+n.sub.2 C=X wherein n.sub.1 and n.sub.2 are valecies of the metals M.sup.1 and M.sup.2, respectively.
    Type: Grant
    Filed: October 5, 1989
    Date of Patent: December 8, 1992
    Assignee: Sakai Chemical Industry Co., Ltd.
    Inventors: Masafumi Yoshimoto, Tadao Nakatsuji, Kazuhiko Nagano
  • Patent number: 5169813
    Abstract: A process is provided for catalytic reforming or dehydrocyclization of hydrocarbons using a catalyst comprising a noble metal, and an intermediate pore size crystalline silicate having a high silica to alumina ratio and a relatively low alkali content. Preferably, the crystalline silicate is in the form of small crystallite size, such as less than 5 microns. The reforming or dehydrocyclization process is sulfur tolerant so that the reforming can be carried out in the presence of sulfur or with periodic exposure to sulfur.
    Type: Grant
    Filed: March 2, 1990
    Date of Patent: December 8, 1992
    Assignee: Chevron Research and Technology Company
    Inventors: Stephen J. Miller, Bernard F. Mulaskey
  • Patent number: 5168085
    Abstract: Multi-stage catalytic systems and methods are provided for converting NO.sub.x, CO, and hydrocarbons in a mixture, to innocuous products. The systems include first and second stages, each with substrate and catalyst. The mixture is contacted with the first stage for conversion of the major portion of the NO.sub.x and a portion of the CO and hydrocarbons. The output is contacted with the second stage to for conversion of CO and hydrocarbons. In one system, the first stage catalyst consists essentially of rhodium and a zeolite; the second stage catalyst comprises a noble metal including platinum and/or palladium, and a support. The mixture has a mole ratio of reducing to oxidizing agents of at least 0.8. Low ammonia is generated. In another system, the first stage substrate is made of material capable of being heated to at least 150.degree. C. in no more than about 20 seconds, has heating means for doing same, and is at this temperature at least part of the time of contact with the mixture.
    Type: Grant
    Filed: May 20, 1991
    Date of Patent: December 1, 1992
    Assignee: Corning Incorporated
    Inventors: William P. Addiego, Srinivas H. Swaroop, Jimmie L. Williams, Raja R. Wusirika
  • Patent number: 5168086
    Abstract: Catalytic cracking catalysts which contain bayerite and/or eta alumina are used to process hydrocarbon feedstocks that contain nickel.
    Type: Grant
    Filed: June 4, 1990
    Date of Patent: December 1, 1992
    Assignee: W. R. Grace & Co.-Conn.
    Inventors: Wu-Cheng Cheng, Kuppuswamy Rajagopalan
  • Patent number: 5168084
    Abstract: Molecular sieve agglomerates exhibiting reduced pore mouth blockage and decreased diffusivity resistance to the internal sieve pores result from coating, prior to addition of a binding agent to the sieve, the molecular sieve particles with an organic polymer, fixing the polymer to the sieve surface so that it exhibits no migratory tendencies and subsequently removing the coating by combustion during calcination of the formed agglomerate. Such agglomerates showed enhanced activity and selectivity in typical refining processes such as dewaxing and fluid catalytic cracking.
    Type: Grant
    Filed: May 7, 1990
    Date of Patent: December 1, 1992
    Assignee: UOP
    Inventors: Regis J. Pellet, Frank P. Gortsema