Patents Examined by Carl F. Dees
  • Patent number: 5234876
    Abstract: Thermally stable Cr-zeolites and Cu-Cr-zeolites, and methods of making same are disclosed. The zeolites have a SiO.sub.2 to Al.sub.2 O.sub.3 mole ratio of about 3 to about 200, and an initial alkali content of less than about about 0.5% by weight based on the alkali oxide. Chromium ions are exchanged into the zeolite to produce Cr-zeolite in which the Cr level is greater than about 0.5% by weight. Copper and chromium ions are provided exchanged on a zeolite to produce Cu-Cr-zeolite. The respective Cr-exchanged zeolites are heat-treated to produce the thermally stable zeolites wherein the BET surface area upon exposure to temperatures of up to about 1000.degree. C. is at least about 50% of the BET surface area of the respective thermally stable zeolites at about room temperature, prior to the exposure to temperatures of up to about 1000.degree. C.
    Type: Grant
    Filed: October 20, 1992
    Date of Patent: August 10, 1993
    Assignee: Corning Incorporated
    Inventors: Srinivas H. Swaroop, Raja R. Wusirika
  • Patent number: 5233117
    Abstract: Hydrothermal treatment of silicoaluminophosphate molecular-sieves at temperatures in excess of about 700.degree. C. for periods sufficient to destroy a large proportion of their acid sites while retaining at least 80 percent of their crystallinity is found to result in a catalyst for converting methanol to lower olefins having increased catalyst life, increased selectivity for C.sub.2 -C.sub.3 olefins and decreased selectivity for paraffin production than the untreated SAPO-n starting composition.
    Type: Grant
    Filed: May 4, 1992
    Date of Patent: August 3, 1993
    Assignee: UOP
    Inventor: Paul T. Barger
  • Patent number: 5232886
    Abstract: A catalyst for ozone decomposition which comprises:(a) at least one selected from the group consisting of clay and carbon;(b) manganese dioxide; and optionally(c) titanium dioxide; and/or(d) at least one oxide of a metal selected from the group consisting of Cu, Co, Fe, Ni and Ag.A further catalyst for ozone decomposition which comprises:(a) at least one oxide of a metal selected from the group consisting of alkali metals and alkaline earth metals;(b) manganese dioxide; and optionally(c) titanium dioxide; and/or(d) at least one selected from the group consisting of clay and carbon.
    Type: Grant
    Filed: April 10, 1992
    Date of Patent: August 3, 1993
    Assignee: Sakai Chemical Industry Co., Ltd.
    Inventors: Masafumi Yoshimoto, Tadao Nakatsuji, Kazuhiko Nagano
  • Patent number: 5232883
    Abstract: Process for obtaining monodisperse microspheroidal particles, comprising spraying an electrostatically charged gellable liquid material through a spraying orifice and into a chamber, so as to produce macrodrops which break up into microdrops which fall in the chamber and within which gelling is produced after spraying. The microspheroidal particles thus obtained can be collected on a solid surface or preferably in a liquid medium and find application in the manufacture of silica-based microspheroidal particles. These microspheroidal particles can be employed as catalyst supports for alpha-olefin polymerization.
    Type: Grant
    Filed: March 9, 1992
    Date of Patent: August 3, 1993
    Assignee: Solvay (Societe Anonyme)
    Inventors: Helmut Derleth, Abel Grosjean
  • Patent number: 5231064
    Abstract: The present invention is directed to a phosphorus containing catalyst which is formed by spray drying at a pH preferably less than 3. The present invention also comprises methods for preparing catalysts comprising phosphoric acid treated clay, as well as methods for cracking hydrocarbons utilizing the novel catalysts disclosed herein. The catalysts of the present invention advantageously exhibit low attritability.
    Type: Grant
    Filed: March 12, 1991
    Date of Patent: July 27, 1993
    Assignee: Mobil Oil Corp.
    Inventors: Robert P. L. Absil, Joseph A. Herbst
  • Patent number: 5231067
    Abstract: Pressed parts based on pyrogenically produced titanium dioxide with the following physico-chemical characteristics:______________________________________ Outer diameter 0.8-15 mm BET surface according <1-20 m.sup.2 /g to DIN 66 131 Pore volume 0.01-0.29 cm.sup.3 /g Pore distribution no pores <10 nm at least 90% of the pores in a range of 10-80 nm Breaking strength 30-500 N/pressed part TiO.sub.2 phase rutile 100% Composition >99.5% TiO.sub.2 ______________________________________They are produced by mixing pyrogenically produced titanium dioxide with urea, graphite and water, compacting the mixture, optionally drying the resulting mass at 80.degree. C. to 120.degree. C. comminuting, subsequently extruding or tabletting to produce pressed parts and tempering the pressed parts at a temperature of 710.degree. C. to 1000.degree. C. for a period of 0.5 to 6 hours.The pressed parts can be used as catalyst or catalytic carrier.
    Type: Grant
    Filed: October 9, 1991
    Date of Patent: July 27, 1993
    Assignee: Degussa AG
    Inventors: Klaus Deller, Bertrand Despeyroux, Helmfried Krause
  • Patent number: 5231066
    Abstract: A bimodal silica gel particle, its method of preparation and its use as a catalyst support in the polymerization of olefins is disclosed. The bimodal silica gel particle exhibits a bimodal pore radius distribution, wherein the silica gel particle has a first average pore radius and a second average pore radius differing by at least about 20 .ANG.. The bimodal silica gel particle is useful as a support for a transition metal-based catalyst to provide a polyolefin having a broad or bimodal molecular weight distribution.
    Type: Grant
    Filed: September 11, 1991
    Date of Patent: July 27, 1993
    Assignee: Quantum Chemical Corporation
    Inventors: Louis J. Rekers, Roger D. Laib
  • Patent number: 5229341
    Abstract: There is provided a pillared, layered crystalline oxide material and a method for making this material. This material may be prepared by intercepting a swellable layered oxide before calcination. The intercepted material is swollen and pillared. If the material is not intercepted in this manner, it is transformed into a zeolite by calcination. The pillared material may have a large degree of catalytic activity, and it may have rather porous layers.
    Type: Grant
    Filed: December 20, 1991
    Date of Patent: July 20, 1993
    Assignee: Mobil Oil Corp.
    Inventors: Charles T. Kresge, Wieslaw J. Roth, Kenneth G. Simmons, James C. Vartuli
  • Patent number: 5227353
    Abstract: Hydroprocessing catalysts of high metal content and surface area are based on a support material comprising a non-layered, ultra-large pore crystalline material. The crystalline material exhibits unusually large pores of at least 13 .ANG. diameter and a high sorption capacity demonstrated by its benzene adsorption capacity of greater than about 15 grams benzene/100 grams at 50 torr and 25.degree. C. and may be characterized by an X-ray diffraction pattern with at least one d-spacing greater than about 18 .ANG.. In a particularly preferred form, the crystalline material has a hexagonal arrangement of pores of at least 13 .ANG. diameter which has an electron diffraction pattern with one line at a d.sub.100 value greater than about 18 .ANG.. The catalysts based on these materials are capable of accommodating high metal loadings while retaining a high surface area with high pore volume and low density.
    Type: Grant
    Filed: August 13, 1992
    Date of Patent: July 13, 1993
    Assignee: Mobil Oil Corporation
    Inventors: Minas R. Apelian, Thomas F. Degnan, Jr., David O. Marler, Dominick N. Mazzone
  • Patent number: 5225384
    Abstract: A method for preparing and using compositions including a smectite clay and a base or base precursor which reacts with SO.sub.x in a hot flue gas is described. The base or base precursor is preferably the dispersed phase in the bulk phase of the clay. The compositions are heated to form the base which reacts with SO.sub.x in the flue gas.
    Type: Grant
    Filed: June 29, 1992
    Date of Patent: July 6, 1993
    Assignee: Board of Trustees operating Michigan State University
    Inventors: Thomas J. Pinnavaia, Christine A. Polansky, Jayantha Amarasekera
  • Patent number: 5225179
    Abstract: A method for synthesizing molecular sieves is disclosed. The method comprises preparing an aqueous mixture comprising:a) a source zeolite, wherein said source zeolite contains sodalite substructures and has a tetrahedra atom density of less than about 15 TO.sub.2 per 1000 .ANG..sup.3, and wherein said source zeolite has a silica/alumina mole ratio greater than 200; an alkali metal oxide; and an organic template, and wherein said aqueous mixture has a composition in terms of mole ratios of oxides falling within the following ranges:______________________________________ M+/SiO.sub.2 = 0.01-1.00 OH-/SiO.sub.2 = 0.15-0.80 H.sub.2 O/SiO.sub.2 = 20-120 Q/SiO.sub.2 = 0.10-1.00 SiO.sub.2 /Y.sub.2 O.sub.
    Type: Grant
    Filed: August 27, 1992
    Date of Patent: July 6, 1993
    Assignee: Chevron Research and Technology Company
    Inventors: Stacey I. Zones, Yumi Nakagawa
  • Patent number: 5225383
    Abstract: A process and catalyst are provided for hydrogenation of a hydrocarbon feedstock consisting essentially of material boiling between about 150.degree. F. and about 700.degree. F. which comprises reacting the feedstock with hydrogen at hydrogenation conditions in the presence of a catalyst comprising from about 0.1% to about 2.0% by weight each of palladium and platinum and a support comprising mordenite. The process of the present invention provides substantially improved dearomatization performance, increased desulfurization and denitrogenation, increased distillate product cetane number, increased distillate volume expansion, and utilizes a more durable catalyst.
    Type: Grant
    Filed: April 30, 1992
    Date of Patent: July 6, 1993
    Assignee: Amoco Corporation
    Inventors: Simon G. Kukes, Frederick T. Clark, P. Donald Hopkins, Lisa M. Green
  • Patent number: 5221648
    Abstract: A catalytic cracking catalyst for converting a hydrocarbon feedstock at elevated temperature in the substantial absence of hydrogen, into lower average molecular weight, lower boiling hydrocarbons useful as transportation fuels. The catalyst is a composite of a crystalline aluminosilicate zeolite in concentration ranging as high as about 80 percent, based on the total weight of the catalyst, within a mesoporous silica-alumina matrix. The matrix, preferably, is constituted of silica sols modified by alumina and clay and it is characterized as of polymodal pore size distribution, as measured by mercury porosimetry, a first mode wherein at least 75 percent, preferably about 80 percent to 90 percent, of the pore volume measured between 45 Angstroms and 2000 Angstroms is in pores greater than 160 Angstroms in diameter, and a second mode wherein up to about 20 percent of the pore diameters are greater than 100 Angstroms but less than 160 Angstroms in diameter.
    Type: Grant
    Filed: December 30, 1991
    Date of Patent: June 22, 1993
    Assignee: Exxon Research & Engineering Company
    Inventor: William A. Wachter
  • Patent number: 5221649
    Abstract: A catalyst for ozone decomposition which comprises:(a) at least one selected from the group consisting of clay and carbon;(b) manganese dioxide; and optionally(c) titanium dioxide; and/or(d) at least one oxide of a metal selected from the group consisting of Cu, Co, Fe, Ni and Ag.A further catalyst for ozone decomposition which comprises:(a) at least one oxide of a metal selected from the group consisting of alkali metals and alkaline earth metals;(b) manganese dioxide; and optionally(c) titanium dioxide; and/or(d) at least one selected from the group consisting of clay and carbon.
    Type: Grant
    Filed: February 21, 1992
    Date of Patent: June 22, 1993
    Assignee: Sakai Chemical Industry Co., Ltd.
    Inventors: Masafumi Yoshimoto, Tadao Nakatsuji, Kazuhiko Nagano
  • Patent number: 5219814
    Abstract: A moderate pressure hydrocracking process in which a highly aromatic, substantially dealkylated feedstock is processed to high octane gasoline and low sulfur distillate by hydrocracking over a catalyst, preferably comprising ultrastable Y and a Group VIII metal and a Group VI metal, in which the amount of the Group VIII metal content is incorporated at specified proportion into the framework aluminum content of the ultrastable Y component. The feedstock which is preferably a light cycle oil has an aromatic content of at least 50, usually at least 60 percent, and an API gravity not more than 25. The hydrocracking typically operates at 400-1000 psig at moderate to high conversion levels to maximize the production of monocyclic aromatics which provide the requisite octane value to the product gasoline. The distillate products from the hydrocracker are reduced in their sulfur content.
    Type: Grant
    Filed: December 19, 1990
    Date of Patent: June 15, 1993
    Assignee: Mobil Oil Corporation
    Inventors: Garry W. Kirker, Michael E. Landis, Daria N. Lissy, Sadi Mizrahi, Michael S. Sarli, Stuart S. Shih
  • Patent number: 5219546
    Abstract: This invention relates to a new form of crystalline material identified as mordenite-type, to a new and useful method for synthesizing said crystalline material and to use of said crystalline material prepared in accordance herewith as a catalyst for organic compound, e.g. hydrocarbon compound, conversion.
    Type: Grant
    Filed: October 4, 1991
    Date of Patent: June 15, 1993
    Assignee: Mobil Oil Corp.
    Inventors: Stuart D. Hellring, Randy F. Striebel
  • Patent number: 5219547
    Abstract: This invention relates to a new form of crystalline material identified as mordenite-type, to a new and useful method for synthesizing said crystalline material and to use of said crystalline material prepared in accordance herewith as a catalyst for organic compound, e.g. hydrocarbon compound, conversion.
    Type: Grant
    Filed: October 4, 1991
    Date of Patent: June 15, 1993
    Assignee: Mobil Oil Corp.
    Inventors: Stuart D. Hellring, Randy F. Striebel
  • Patent number: 5215950
    Abstract: The invention relates to a catalyst and a catalytic process for the aromatization of hydrocarbons containing 2 to 4 carbon atoms per molecule.The catalyst contains a MFI zeolite and an amorphous matrix containing at least one noble metal from the platinum family, at least one additional metal chosen from tin, germanium, lead and indium and at least one alkali metal or alkaline earth metal.
    Type: Grant
    Filed: May 22, 1991
    Date of Patent: June 1, 1993
    Inventors: Jean-Paul Bournonville, Francis Raatz, Bernard Juguin, deceased, by Jeannine Juguin, legal representative, by Sylvie Juguin, legal representative
  • Patent number: 5215955
    Abstract: A catalyst, and method of preparing and using a catalyst, for the hydrodesulfurization of metal-containing heavy feedstocks, which has improved catalytic life and metals capacity. The catalyst contains Group VIB and Group VIII metals or metal compounds on a support comprising alumina wherein the support has at least 80 percent of said pore volume in pores having a diameter of between 110 and 190 .ANG. and at least 70 percent of said pore volume in pores having a diameter between 130 and 200 .ANG..
    Type: Grant
    Filed: October 2, 1991
    Date of Patent: June 1, 1993
    Assignee: Chevron Research and Technology Company
    Inventor: Richard S. Threlkel
  • Patent number: 5214012
    Abstract: An interlayer cross-linked smectite is produced by a method which includes the steps of preparing a smectite suspension containing a dissolved water-soluble macromolecular compound, adding a cationic hydroxide oligomer to the suspension thereby subjecting the exchangeable cation in the smectite to ion exchange, allowing the resultant smectite suspension to stand at a fixed temperature for a fixed time thereby allowing the cationic hydroxide oligomer of the smectite to age, separating a solid smectite from the resultant suspension, and heating the separated solid smectite. The interlayer interval of the produced smectite can be controlled by adjusting the amount of the cationic hydroxide oligomer.
    Type: Grant
    Filed: January 31, 1992
    Date of Patent: May 25, 1993
    Assignees: Agency of Industrial Science & Technology, Ministry of International Trade & Industry
    Inventors: Kenzi Suzuki, Masakazu Horio, Hiroyuki Masuda, Toshiaki Mori