Patents Examined by Carl F. Dees
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Patent number: 5372983Abstract: A method for preparing silica, silica-chromium and silica-titanium-chromium polyolefin catalysts and catalyst supports wherein an alcohol-treated hydrogel is heated under partial oxidation conditions to reduce the carbon level to below about one weight percent prior to activation.Type: GrantFiled: May 24, 1993Date of Patent: December 13, 1994Assignee: W. R. Grace & Co.-Conn.Inventors: Jeffrey D. Mullen, Joel L. Kitaguchi, Darvin R. Moran
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Patent number: 5371054Abstract: Disclosed are compositions suitable for use as a litter for the accumulation of animal urine comprised of at least one uncalcined clay substrate, said substrate characterized by having a calcium oxide content of less than about 5% by weight and wherein the clay mineral component of said substrate contains at least about 35% by weight attapulgite, combined with at least one chemical pH indicator which provides a visual indication of pH change.Also disclosed are processes for making such compositions and to litters using such compositions.Type: GrantFiled: August 13, 1993Date of Patent: December 6, 1994Assignee: Engelhard CorporationInventors: Richard C. Pluta, Frank J. Washabaugh, William S. Stoy
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Patent number: 5371055Abstract: An FCC catalyst system and a process using the catalyst system are disclosed. The catalyst system comprises a metal trap component, such as bastnaesite or barium titanate, and a sulfur oxide acceptor such as a magnesium spinel in addition to a zeolite. The metal trap and sulfur oxide components are preferably in separate particles. The catalyst formulation results in improved activity believed to result from the sulfur oxide acceptor protecting the metal trap component from the harmful effects of sulfur oxides such as the formation of stable metal oxides.Type: GrantFiled: February 18, 1994Date of Patent: December 6, 1994Assignee: W. R. Grace & Co.-Conn.Inventors: William E. Cormier, Gerald M. Woltermann, John S. Magee, Fred J. Baars, Lawrence L. Upson
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Patent number: 5371056Abstract: An oxidative diesel control catalyst is disclosed which has a high conversion rate for hydrocarbons and carbon monoxide and an inhibited oxidation effect on nitrogen oxides and sulfur dioxides and which contains a monolithic catalyst element with throughflow passages of ceramic or metal coated with an activity-promoting dispersion coating of the fine-particle metal oxides aluminum oxide, titanium oxide, silicon oxide, zeolite or mixtures thereof as support of the catalytically active components, the active components being present in the form of platinum, palladium, rhodium and/or iridium doped with vanadium or in contact with an oxidic vanadium compound. The reduced oxidation effect on sulfur dioxide is obtained by virtue of the fact that the fine-particle metal oxides are surface-modified aluminum oxide, titanium oxide, silicon oxide, zeolite or mixtures thereof.Type: GrantFiled: April 20, 1993Date of Patent: December 6, 1994Assignee: Degussa AktiengesellschaftInventors: Juergen Leyrer, Egbert Lox, Bernd Engler, Rainer Domesle
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Patent number: 5369069Abstract: A pillared clay possessing the ability to exchange cations is produced by a method which comprises heating a cation-exchange clay consisting of (1) silicate layers composed of octahedrons of alumina having part of the aluminum thereof substituted by magnesium or octahedrons of magnesia having part of the magnesium thereof substituted by lithium and tetrahedrons of silica and parallelly arranged in a state assuming negative electric charge and (2) exchangeable cations interposed between the silicate layers in a state retaining an electric charge balance with the negative electric charge of the silicate layers, thereby causing part of the exchangeable cations to be fixed in the silicate layers and inducing a decrease in the cation-exchange capacity of the clay, then cross-linking the interstices between the silicate layers of the clay, and thereafter causing liberation of the fixed cations.Type: GrantFiled: October 19, 1993Date of Patent: November 29, 1994Assignees: Agency of Industrial Science & Technology, Ministry of International Trade & IndustryInventors: Kenzi Suzuki, Toshiaki Mori
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Patent number: 5369071Abstract: This invention relates to a new and useful method for manufacturing a catalyst composition comprising a crystalline molecular sieve having the structure of ZSM-5 and a matrix material, the new catalyst composition, and use of the new catalyst composition in accordance herewith as a catalyst component for organic compound, e.g., hydrocarbon compound, conversion.Type: GrantFiled: December 11, 1992Date of Patent: November 29, 1994Assignee: Mobil Oil CorporationInventors: Thomas F. Degnan, Donald J. Klocke, Mae K. Rubin
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Patent number: 5369070Abstract: Catalytic compositions based on zeolite Y for use in the treatment of oxygenated effluents containing NO.sub.x, comprising 70 to 90% of zeolite NH.sub.4 Y having a specific surface between 750 and 950 m.sup.2 /g exchanged to cupric ions, wherein the copper content is between 2 and 12% relative to the weight of the zeolite; and 10 to 30% of a binder are disclosed. Processes for the preparation of such catalytic compositions are also disclosed.Type: GrantFiled: February 28, 1992Date of Patent: November 29, 1994Assignee: Elf Atochem S.A.Inventors: M. Gilles Descat, M. Christian Hamon
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Patent number: 5366950Abstract: Disclosed herein are an inexpensive catalyst for removing nitrogen oxides effectively from an exhaust gas by either catalytic reduction or catalytic decomposition, and a process for removing nitrogen oxides from an exhaust gas by the aid of said catalyst. The invention will eliminate the disadvantages--high material cost and complex process for catalyst preparation--involved in the conventional technology. The catalyst contains as the major constituent a multiple oxide of the CaO-Fe.sub.x O type containing 5-50 wt % CaO, said catalyst reducing or decomposing nitrogen oxides. The process is designed for denitration of nitrogen oxides by the aid of said catalyst.Type: GrantFiled: July 6, 1993Date of Patent: November 22, 1994Assignee: Kabushiki Kaisha Kobe Seiko ShoInventors: Shoji Shirouchi, Takeshi Sugiyama, Kouichi Morioka
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Patent number: 5366617Abstract: A reforming process, selective for the dehydrocyclization of paraffins to aromatics, is effected using a catalyst containing a platinum-group metal, a nonacidic large-pore molecular sieve, and a metal modifier which is positioned on the catalyst to be extrinsic to the pores of the molecular sieve. The use of this catalyst results in greater selectivity converting paraffins to aromatics and improved catalyst stability particularly when processing feedstocks containing small amounts of sulfur compounds.Type: GrantFiled: December 28, 1992Date of Patent: November 22, 1994Assignee: UOPInventors: Steven A. Bradley, Leonid B. Galperin
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Patent number: 5366948Abstract: A catalyst composition is provided which comprises a large-pore molecular sieve component and an additive catalyst component, said additive catalyst component having been formulated in a special way to provide an improved catalyst and conversion process. An embodiment of the present invention comprises an improved catalytic cracking process to produce high octane gasoline, and increased lower olefins, especially propylene and butylene.Type: GrantFiled: July 13, 1993Date of Patent: November 22, 1994Assignee: Mobil Oil Corp.Inventors: Robert P. L. Absil, Jocelyn A. Kowalski
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Patent number: 5367100Abstract: A zeolite catalyst from ZSM-5 modified with phosphorus, rare earth elements and pore structure regulator is used for methanol/dimethyl ether conversion to light olefins.High temperature, non-recycling, continuous-running process is realized in the reactor system, comprising a dehydration reactor and several (2-n) adiabatic, fixed bed cracking reactors, loaded with the catalyst in multi-stage packing and operated in reaction regeneration cycles. The catalyst possesses high activity, high selectivity, good hydrothermal stability and long reaction life time.Operation of 100% methanol conversion and >85% C.sub.2 -C.sub.4 selectivity has been performed in a reactor system of the scale 0.7-1 ton CH.sub.3 OH/day for >600 hours on stream and with reaction time of single cycle >24 hours.Type: GrantFiled: April 29, 1993Date of Patent: November 22, 1994Assignee: Dalian Institute of Chemical PhysicsInventors: Wang Gongwei, Ying Muliang, Wang Xingchun, Chen Guoquan
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Patent number: 5364516Abstract: Catalytic cracking catalysts/additives which comprise rare-earth, preferably lanthanum, oxide and/or oxychloride dispersed in an acid reacted metakaolin matrix. The catalysts/additives may be combined with zeolite-containing cracking catalysts to enhance catalytic activity/selectivity in the presence of metals (Ni and V).Type: GrantFiled: June 21, 1993Date of Patent: November 15, 1994Assignee: W. R. Grace & Co.-Conn.Inventors: Ranjit Kumar, Ronald E. Ritter, Howard J. Schaeffer, III
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Patent number: 5364828Abstract: An aggregated synthetic hydrotalcite having a substantially spheroidal shape and an average diameter of up to about 60 .mu.m is disclosed. The aggregates are composed of individual platy particles having plate diameters of from about 0.05 to about 10 .mu.m. The material has a low tapped density, a high pore volume and a high specific surface area.A process for producing the product is also disclosed. Product particle size is determined by controlling process parameters including reaction temperature and pH, stirring speed of the reaction mixture, and reactant addition rates and concentrations, including aqueous solutions of soluble magnesium and aluminum salts, which are mixed in a molar ratio of from about 2.5:1 to 4:1, and a basic solution containing excess carbonate and base to maintain the reaction mixture at a pH of from about 8.5 to about 9.5.Type: GrantFiled: October 21, 1992Date of Patent: November 15, 1994Assignee: Minerals TechnologiesInventors: Sherman D. Cox, Kenneth J. Wise
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Patent number: 5364606Abstract: This invention relates to the catalytic reduction of nitrogen monoxide (NO) from highly oxidizing environments. Such catalytic reductions of this type employ the use of small quantities of methane (CH.sub.4) to provide a selective catalytic reduction (SCR) of the NO.Type: GrantFiled: March 1, 1993Date of Patent: November 15, 1994Assignee: General Electric CompanyInventor: Stephen L. Hung
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Patent number: 5362695Abstract: A crystalline molecular sieve is synthesized as encapsulating chelating agents which are macrocyclic organic molecules containing from about 8 to about 18 members in cyclic configuration with at least one bicyclic bridge having from about 3 to about 10 members, the molecule members being carbon, nitrogen, oxygen, sulfur, selenium, phosphorus and/or arsenic. The molecules contain at least two nitrogen members and at least one member is oxygen, sulfur, selenium, phosphorus, and/or arsenic, and the members include sufficient bonds to contiguous members or to hydrogen to form stable molecules. The macrocycles may be complexed with metal ions and the molecular sieve may be used in catalysis and medical imaging.Type: GrantFiled: April 13, 1993Date of Patent: November 8, 1994Assignee: Mobil Oil Corp.Inventors: Jeffrey S. Beck, Ralph M. Dessau, John B. Higgins
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Patent number: 5362697Abstract: This invention relates to a new synthetic layered material, a method for its preparation and use thereof as a sorbent and as a catalyst component in catalytic conversion of organic compounds.Type: GrantFiled: April 26, 1993Date of Patent: November 8, 1994Assignee: Mobil Oil Corp.Inventors: Anthony S. Fung, Stephen L. Lawton, Wieslaw J. Roth
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Patent number: 5362825Abstract: Pillared clay based high activity olefin polymerization catalysts, methods of producing the catalysts and methods of using the catalysts in the polymerization of olefins are provided. The methods of producing the catalysts each basically comprise contacting a pillared clay with the soluble complex produced by heating a mixture of a metal dihalide with a transition metal compound to produce a solid, and then reacting the solid with an organoaluminum halide. The process produces catalyst components shaped like dipyramidal or generally "football"-shaped crystals.Type: GrantFiled: July 13, 1992Date of Patent: November 8, 1994Assignee: Phillips Petroleum CompanyInventors: Gil R. Hawley, Max P. McDaniel, Jesse R. Harris, David R. Battiste
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Patent number: 5362696Abstract: A process for producing a spherical zeolite catalyst is disclosed, which comprises dropping a zeolite-containing alumina sol into a surfactant-containing oil phase from a dropping opening directly or through air to thereby form spherical droplets of the sol, and then allowing the droplets to gel in an aqueous alkaline solution phase underlying the oil phase and withdrawing the thus gelled droplets, said dropping of the sol being conducted while the dropping opening is being impulsed to thereby impart a spherical and uniform shape to the resulting zeolite particles containing alumina as a binder, and a novel apparatus therefor.Type: GrantFiled: March 11, 1992Date of Patent: November 8, 1994Assignee: Research Association for the Utilization of Light OilInventors: Kazuo Takahashi, Fumio Kumata, Hitoshi Nozaki, Shinichi Inoue, Toshiji Makabe
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Patent number: 5360778Abstract: High surface purity heat transfer solids are formed, suitably by washing and treating particulate refractory inorganic solids, notably alumina, which contains as impurities up to about 0.5 wt. % silicon and/or up to about 500 wppm boron, with an acid, or dilute acid solution sufficient to reduce the concentration of silicon and boron in the outer peripheral surface layer of the particles, e.g., as measured inwardly toward the center of a particle to a depth of about 50 .ANG. using X-ray photoelectron spectroscopy, to no greater than about 5 atom percent silicon and boron, preferably about 2 atom percent silicon and boron, based on the total number of cations within said outer peripheral surface layer, thereby reducing the tendency of said particles to sinter and agglomerate in the conversion of said hydrocarbon to hydrogen and carbon monoxide in a fluidized bed synthesis gas operation vis-a-vis particles otherwise similar except that the particles are not treated with the acid.Type: GrantFiled: May 11, 1993Date of Patent: November 1, 1994Assignee: Exxon Research and Engineering CompanyInventors: Stephen M. Davis, LeRoy R. Clavenna, Geoffrey R. Say, Rocco A. Fiato
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Patent number: RE34804Abstract: A catalyst support having both substantial high strength and high surface area can be produced by heating a shaped mixture of a porous oxide having a surface area of at least 20 m.sup.2 /g and the precursor of an inorganic binder for the porous oxide. The binders are precursors of alumina, silica, or .[.titania,.]. .Iadd.zirconia .Iaddend.and are capable of imparting substantial strength to the support at relatively low firing temperatures.Type: GrantFiled: January 8, 1993Date of Patent: December 6, 1994Assignee: Corning IncorporatedInventors: Irwin M. Lachman, Lawrence A. Nordlie