Abstract: A method of manufacturing a part includes additively manufacturing, with an additive manufacturing machine, at least one wall of the part having a first thickness from powder in a powder bed, and peening, with a peening system, at least a portion of the wall of the part. The peening induces plastic deformation in the portion of the wall. The portion of the wall that is peened has a second thickness less than the first thickness of the wall prior to peening. The second thickness of the portion of the wall may be less than a minimum thickness limit achievable by the additive manufacturing machine.
Abstract: There is provided a hot-rolled steel sheet in which a composition contains: in mass %, C: 0.01% to 0.2%; Si: 2.5% or less; Mn: 4.0% or less; P: 0.10% or less; S: 0.03% or less; Al: 0.001% to 2.0%; N: 0.01% or less; O: 0.01% or less; Ti: 0.01 to 0.30%; and the balance being composed of iron and impurities and a structure is composed of by volume fraction, 90% or more of tempered martensite with an average aspect ratio of 2 or less, or 90% or more in total of both tempered martensite and lower bainite.
Abstract: Provided is an ultra-high strength steel plate for automobiles and, more specifically, to an ultra-high strength steel plate having high formability and hole expandability, and a method for manufacturing the ultra-high strength steel plate. The ultra-high strength steel plate includes: by wt %, carbon (C): 0.04% to 0.17%, silicon (Si): 2% or less, manganese (Mn): 4% to 10%, phosphorous (P): 0.05% or less (excluding 0%), sulfur (S): 0.02% or less (excluding 0%), aluminum (Al): 0.5% or less (excluding 0%), nitrogen (N): 0.02% or less (excluding 0%), and a balance of iron (Fe) and inevitable impurities. Carbon (C) and manganese (Mn) satisfy Formula C+(Mn/25)?0.46. The ultra high strength steel plate has a microstructure comprising retained austenite in a volume fraction of 20% or greater and annealed martensite in a volume fraction of 50% or greater.
Abstract: The present invention relates to Nb-based refractory alloys that are less expensive and less dense than some of the current Nb-based refractory alloys, have similar or better ductility, strength specific yield strength and oxidation resistance when compared to current Nb-based refractory alloys. Such Nb-based refractory alloys typically continue to be compatible with current coating systems for Nb-based refractory alloys. Such Nb-based refractory alloys are disclosed herein.
Type:
Grant
Filed:
September 26, 2019
Date of Patent:
December 14, 2021
Assignee:
United States of America as represented by the Secretary of the Air Force
Inventors:
Kevin J. Chaput, Oleg M. Senkov, Todd M. Butler
Abstract: A high-strength steel sheet having a chemical composition containing, by mass %, C: 0.15% to 0.25%, Si: 1.00% to 2.20%, Mn: 2.00% to 3.50%, P: 0.05% or less, S: 0.005% or less, Al: 0.01% to 0.50%, N: 0.010% or less, B: 0.0003% to 0.0050%, one, two, or more selected from Ti: 0.005% to 0.05%, Cu: 0.003% to 0.50%, Ni: 0.003% to 0.50%, Sn: 0.003% to 0.50%, Co: 0.003% to 0.05%, and Mo: 0.003% to 0.50%, and the balance being Fe and inevitable impurities and a microstructure including, in terms of volume fraction, 15% or less (including 0%) of ferrite, 2% to 15% of retained austenite, 10% or less (including 0%) of martensite, and the balance being bainite and tempered martensite, in which the average number of cementite grains having a grain diameter of 0.04 ?m or more existing in the bainite and tempered martensite grains is 10 or more.
Abstract: A heat-treatment apparatus includes a casing, a loader which loads a workpiece to an inner part of the casing in order to apply a heat-treatment to the workpiece, and a canopy surface provided in the casing to cover the workpiece. The canopy surface includes a slope way with a sectional configuration where the canopy surface is cut on a plane vertical to a conveying direction of the workpiece inside the casing. The slope way includes a highest point and a downward inclined surface extending from the highest point to an outside of a zone between a perpendicular line extending from a left end of the workpiece and a perpendicular line extending from a right end of the workpiece.
Type:
Grant
Filed:
February 29, 2016
Date of Patent:
November 16, 2021
Assignees:
MITSUI HIGH-TEC, INC., KOYO THERMO SYSTEMS CO., LTD.
Abstract: The present invention relates to a production method of a copper-titanium (Cu—Ti)-based copper alloy material and a copper alloy material produced therefrom. Thus, the copper alloy material has target yield strength, electrical conductivity, and bending workability and thus is applied to automobiles and electric/electronic parts requiring high performance.
Type:
Grant
Filed:
September 21, 2018
Date of Patent:
November 2, 2021
Assignee:
Poongsan Corporation
Inventors:
Cheol Min Park, Jun Hyung Kim, Hyo Moon Nam, Tae Yang Kwon
Abstract: A method for detecting defects in three-dimensional articles. Providing a model of said article. Providing a first powder layer on a substrate, directing an energy beam over said substrate causing said first powder layer to fuse in selected locations forming a first cross section of said three-dimensional article, providing a second powder layer on said substrate, directing the energy beam over said substrate causing said second powder layer to fuse in selected locations to form a second cross section of said three-dimensional article. A first and second image of a first and second fusion zone of said first powder layer respectively is captured. Comparing said first and second images with corresponding layers in said model. Detecting a defect in the three-dimensional article if a deviation in said first image with respect to said model is at least partially overlapping a deviation in said second image with respect to said model.
Abstract: A three-dimensional shaped article production method according to the invention is a method for producing a three-dimensional shaped article by stacking layers formed in a predetermined pattern, wherein a series of steps including a composition supply step of supplying a composition containing a plurality of particles to a predetermined part, and a bonding step of bonding the particles by irradiation with a laser light is performed repeatedly, and the composition supply step includes a step of forming a first region using a first composition containing first particles as the composition, and a step of forming a second region using a second composition containing second particles which are different from the first particles as the composition, and the bonding of the particles in the first region and the bonding of the particles in the second region are performed by irradiation with laser lights with a different spectrum.
Abstract: A system and method of verifying that a part is heat treated to strengthen the part. The part is marked with a thermo-chromatic composition before heat treating. The part is then heat treated to strengthen the part and change the color of the thermo-chromatic composition to indicate successful completion of the heat treating process. A detector may act to prevent the inclusion of a non-heat treated part in an assembly by disabling an assembly tool. A controller may also provide data related to the completion of the heat treating process to be recorded in a database.
Type:
Grant
Filed:
January 13, 2017
Date of Patent:
October 26, 2021
Assignee:
FORD GLOBAL TECHNOLOGIES, LLC
Inventors:
Aindrea McKelvey Campbell, Amanda Kay Freis, Peter A. Friedman, Rosa Lynda Nuno, S. George Luckey
Abstract: An object of the present invention is to provide a multicore shell particle having excellent photostability; a nanoparticle dispersion liquid containing the multicore shell particle; and a film obtained by using the multicore shell particle. A multicore shell particle of the present invention includes a plurality of semiconductor cores; and a semiconductor shell A which contains the plurality of semiconductor cores.
Abstract: An object of the present invention is to provide a core shell particle exhibiting high luminous efficacy, a method of producing the core shell particle, and a film containing the core shell particle. The core shell particle of the present invention includes a core which contains a Group III element and a Group V element; a first shell which covers at least a part of a surface of the core; and a second shell which contains a Group II element and covers at least a part of the first shell, in which the molar ratio of the Group II element contained in the entirety of the core shell particle to the Group III element contained in the core, which is acquired using X-ray photoelectron spectroscopy, is 2.7 or greater.
Abstract: An Ir alloy is excellent in high temperature strength while ensuring oxidation wear resistance at high temperature. The heat-resistant Ir alloy includes: 5 mass % to 30 mass % of Rh; 0.3 mass % to 5 mass % of an element group A made of at least one kind of element selected from among Ta and Re; and 0 mass % to 5 mass % of an element group B made of at least one kind of element selected from among Co, Cr, and Ni, wherein the heat-resistant Ir alloy includes 5 mass % or less of the element group A and the element group B in total, and wherein, when the at least one kind of element in the element group A includes Re, the at least one kind of element in the element group B is Co alone, Cr alone, or two or more kinds selected from Co, Cr, and Ni.
Type:
Grant
Filed:
December 20, 2017
Date of Patent:
September 28, 2021
Assignees:
ISHIFUKU METAL INDUSTRY CO., LTD., DENSO CORPORATION
Inventors:
Shunsuke Yokota, Yoshinori Doi, Ryohei Akiyoshi, Ken Hanashi
Abstract: A shrouded impeller and a method of additively manufacturing the same are provided. In one example aspect, the shrouded impeller includes a hub and a shroud spaced from the hub. The shrouded impeller also includes a plurality of vanes extending between and connecting the hub and the shroud. The vanes are spaced circumferentially apart from one another. Flow passages are defined between adjacent vanes. In some implementations, the shrouded impeller is additively manufactured. During printing, one or more support structures are formed within and fill a portion of one or more of the flow passages to support the unsupported walls of the shrouded impeller, e.g., the shroud. Further, the support structures are removable from the shrouded impeller, e.g., after the shrouded impeller has been printed.
Type:
Grant
Filed:
August 3, 2018
Date of Patent:
September 28, 2021
Assignee:
General Electric Company
Inventors:
Michael Robert Notarnicola, Christopher Michael Bryant, Stephen Joseph Waymeyer
Abstract: A metal powder has a chromium content of at least 90 Ma %, a nanohardness according to EN ISO 14577-1 of ?4 GPa and/or a green strength measured according to ASTM B312-09 of at least 7 MPa at a compression pressure of 550 MPa.
Abstract: In an embodiment, an apparatus for forming a metal component from alloy powder includes a powder-based layer-by-layer directed energy beam additive manufacturing system, a primary directed high energy beam, configured to raise a temperature of the alloy powder to or above the melting point of the alloy powder. A secondary directed low energy beam configured to raise the temperature of the alloy powder to or above a sintering point of the alloy powder without reaching the melting point of the alloy powder. The apparatus further includes a sintered region on the surface of an alloy powder layer previously produced by the secondary directed low energy beam and a solid region forming a portion of the metal component that was solidified from a molten pool on the surface of the alloy powder layer adjacent to the first sintered region having been produced by the primary directed high energy beam.
Type:
Grant
Filed:
July 24, 2017
Date of Patent:
August 24, 2021
Assignee:
Raytheon Technologies Corporation
Inventors:
Wendell V. Twelves, Jr., David Ulrich Furrer
Abstract: A steel alloy for bearings contains: 0.6 to 0.9 wt. % carbon, 0.1 to 0.5 wt. % silicon, 0.1 to 1.5 wt. % manganese, 1.5 to 2.0 wt. % chromium, 0.2 to 0.6 wt. % molybdenum, 0 to 0.25 wt. % nickel, 0 to 0.3 wt. % copper, 0 to 0.2 wt. % vanadium, 0 to 0.2 wt. % cobalt, 0 to 0.2 wt. % aluminium, 0 to 0.1 wt. % niobium, 0 to 0.2 wt. % tantalum, 0 to 0.05 wt. % phosphorous, 0 to 0.03 wt. % sulphur, 0 to 0.075 wt. % tin, 0 to 0.075 wt. % antimony, 0 to 0.075 wt. % arsenic, 0 to 0.01 wt. % lead, up to 350 ppm nitrogen, up to 100 ppm oxygen, up to 50 ppm calcium, up to 50 ppm boron, up to 50 ppm titanium, the balance being iron, together with any other unavoidable impurities. Furthermore, the steel alloy contains (i) molybdenum and silicon in a weight ratio of 0.4<Mo/Si<6.0 and (ii) molybdenum and chromium in a weight ratio of 0.1<Mo/Cr<0.4.
Abstract: A method of manufacturing a magnetic material, includes a surface oxides decreasing step of decreasing surface oxides of an iron powder; a powder-molded body forming step of mixing the iron powder whose surface oxides are already decreased obtained by the surface oxides decreasing step, and a compound powder “A” constituted by a La element and a Si element, and compressing and molding the obtained mixture powder; and a sintered body forming step of preparing a sintered body from the powder-molded body obtained by the powder-molded body forming step, by a solid phase reaction under vacuum atmosphere.
Type:
Grant
Filed:
October 18, 2016
Date of Patent:
July 6, 2021
Assignee:
National Institute of Advanced Industrial Science and Technology
Abstract: Provided are a 1500 MPa-grade steel with a high product of strength and elongation for vehicles and a manufacturing method thereof. The mass percentages of the chemical elements thereof are: 0.1-0.3% of C, 0.1-2.0% of Si, 7.5-12% of Mn, 0.01-2.0% of Al, and the balance of iron and other inevitable impurities. The microstructure of the steel with a high product of strength and elongation for vehicles is austenite+martensite+ferrite or austenite+martensite. The steel for vehicles can reach a grade of 1500 MPa, and has a product of strength and elongation of no less than 30 GPa %.