Abstract: In the invention, a stainless steel powder of the desired composition is either directly mixed with a h-BN powder, compressed and sintered or the stainless steel powder is compressed, impregnated with a solution containing h-BN and then sintered or compressed, sintered and then impregnated with a solution containing h-BN. The sintered bodies in all the aforementioned cases may be resin impregnated. Steel body formation may be done by traditional press compacting or, alternatively, by injection molding steel powder in molds (metal injection molding, MIM).

Abstract: Lead-free solder metal powder material including two or more metals capable of forming an intermetallic compound and having an unreacted phase and an amorphous phase. Further, a lead-free solder paste is prepared by mixing the powder material with a soldering flux. The powder material is preferably formed using a mechanical milling process.

Abstract: The invention relates to an extrusion device (1) for compacting metal parts, in particular shavings (3), for example made of Fe, Cu, Mg or alloys of these elements or other low melting metals or their alloys, into homogenous extrusion mouldings with at least one extrusion unit with an extrusion die (5) formed by a die housing (9) which forms a die cavity (8) and has a guide arrangement for an extrusion element (7) adjustable by a drive device (6), and with an inlet opening (28) for the shavings (3) in the die housing (9), whereby a compression channel (18) is arranged opposite a front face of the extrusion element (7) facing the mould cavity (8) and adjacent to the mould cavity (8) in the direction of a passage surface (15) for a material strand (2).

Abstract: Boron powders are sintered and densified utilizing a microwave environment for so doing.

Abstract: The present invention allows the obtaining of a condenser having high electrostatic capacitance by optimizing the anodic oxidation treatment voltage and particle size of the metal powder for the condenser during production of an electrolytic condenser anode body, and forming an anodic oxide film of a thickness that is suitable for the particle size of the metal powder. In the present invention, and electrolytic condenser anode body is produced by using the metal powder containing 50 wt % or more of particles, in which the primary particle diameter as determined by image analysis is within the range of 2.7×Vf to 10×Vf (units: nm), when the anodic oxidation treatment voltage during formation of an anodic oxide film on an anode sintered body composed of the metal powder is Vf (units: V).

Abstract: The invention relates to a method for producing a sintered material offering improved corrosion protection by activation and coating of the surface with a metal, followed by a heat treatment. Said method is characterized in that during activation and before coating with said metal the following steps are carried out: removal of particles adhering to the surface of the sintered material by treating said surface with a stripper; passivation of the surface; and drying of the sintered material. The invention also relates to a magnetic body with greater corrosion resistance.

Abstract: The present invention relates to a method for manufacturing a highly purified diamond. In the method, a copper powder having purity 99.8% or more and having an acid-insoluble impurity concentration at 50 ppm or less, and graphite are mixed at first. The mixture of the copper powder and graphite is loaded into a sample tube. The sample tube is placed in an explosive tube. Explosive is loaded in the surrounding of the sample tube. Graphite is shock-compressed by the detonation of the explosive to yield diamond.

Abstract: Disclosed are a method for manufacturing cutting blades with a shortened manufacturing process and an apparatus for manufacturing cutting blades with a single manufacturing facility, as well as a cutting blade having cutting segments in which diamond particles are uniformly distributed.

Abstract: The present invention relates to a metal powder compression tool for forming compacts for sintering, including a first punch (15) adapted to compress powder located in a die (10). The clearance between the punch and the die is greater than the radial expansion of the punch under the desired compression effort, and lower than the mean size of the powder grain.

Abstract: A gear tooth has a main body and a lead-in portion for use in receiving the lead-in portion of a corresponding gear tooth on another gear. The main body may include first and second ends and first and second sides. The sides may form first and second protrusions with the first end. The lead-in portion may include first and second side walls extending from the first end of the main body and first and second sliding surfaces extending from the first and second side walls respectively. The first sliding surface lies on a first plane. The first side wall defines a first shelf on the first end of the main body. The first protrusion, the first shelf and the first side of the main body are all positioned between the first plane and an axial centerline of the main body. To form a gear, powdered metal is added to a gear mold. The powdered metal is then compacted within the gear mold. Next, a green gear is formed. The green gear has a plurality of teeth each having at least one tool shut off shelf.

Abstract: In a method for manufacturing a sintered body of the present invention, a feed stock including metal powder, a binder, and an organic material having a melting point lower than that of the binder is extrusion molding by using an extruder 1, so that an extruded body having a desired shape (cross-sectional shape) and dimensions is manufactured. In this method, a temperature of an extrusion side die 52 of an extrusion die 5 is lower than the melting point of the binder and higher than that of the organic material. Next, a debinding treatment (treatment for removing binder) of the obtained extruded body is performed. The debinding treatment is separately performed by a first process in a low temperature region and a second process in a temperature region higher than that in the first process. Subsequently, an obtained debounded body is sintered by baking in a sintering furnace, whereby the sintered body (metal product) is manufactured.

Abstract: A rapid tooling method is provided for molding metal particles, ceramic particles or mixtures thereof directly from patterns comprising a meltable, soluble or decomposable substance and preferably formed by rapid prototyping technology, as well as particle compositions therefor. The method comprises mixing at least about 95% by weight sinterable metal particles, sinterable ceramic particles or mixtures thereof with at least about 0.5 wt. % to about 5.0 wt. % binder to form a powder mixture; casting the mixture around a pattern; applying pressure sufficient to compact the mixture to form a preform; removing the pattern; and heating the preform at a sintering temperature sufficient to sinter the particles and form a molded article.

Abstract: A lead-free solder paste suitable for soldering chip parts includes a powder of a twin-peak Sn-based solder alloy containing 0.2-1.0 mass % of Ag and a flux. The solder alloy has a first peak of heat absorption in a differential scanning calorimeter curve at the start of melting and a second peak when the major portion of the alloy subsequently melts.

Abstract: A method by which the distribution of the particulates of a plurality of metal powders, the metals of each powder being of different densities, may be uniformly disbursed within a dry mixture of the powders and by which this uniform dispersion of the different density powders can be sustained through subsequent handling and/or storage of the mixture. In accordance with one aspect of the present invention, a quantity of each of a plurality of metal powders is admixed with a dry stabilizing non-metal powder. One particularly useful non-metal powder is a micronized polymer, preferably micronized polyethylene.

Abstract: A method for joining powder metallurgy components, in particular, those made by metal injection molding is provided. The method includes providing a first and a second powder metallurgy compact each having a bonding surface and a bonding agent including a binder and fine particles. The bonding agent is placed between the bonding surfaces of the first and second powder metallurgy compacts. The first and second powder metallurgy compacts are then consolidated during a sintering cycle in which the first and second powder metallurgy compacts are joined by at least solid state diffusion of the fine particles.

Abstract: A nickel base powder metallurgy superalloy gas turbine engine disk for a compressor or turbine. The wrought powder metallurgy gas turbine engine disk has desirable fatigue crack growth resistance and a superior balance of tensile, creep rupture and low cycle fatigue strength characteristics. In one embodiment the disk defines a segregation free homogenous structure.

Abstract: Near-net-shape soft magnetic components can be produced from iron powder-lubricant compositions using powder metallurgy techniques. The resulting components have isotropic magnetic and thermal properties and may be shaped into complex geometry using conventional compaction techniques. A non-coated ferromagnetic powder is mixed with a lubricant and compacted. After compaction, the components are thermally treated at a moderate temperature to burn out the lubricant, and possibly also relieve the stresses induced during pressing and reduce the hysteresis losses. Depending on the application, the properties of the material may be tailored by varying the content and type of the lubricant and the thermal treatment conditions.

Abstract: A suspension application apparatus for applying a suspension containing powder particles of an oxide dispersed in a liquid to a plate for magnet sintering, the oxide having a specific gravity greater than the liquid. The apparatus includes: a container for storing the suspension; a stirrer for stirring the suspension stored in the container; a transport path through which the suspension is transported from the container to the plate; and a homogenizer for homogenizing the suspension by applying a mechanical force to at least part of the suspension flowing through the transport path.

Abstract: A method of forming an orthopedic implant having a porous surface layer thereon. A mask includes a cut-out configured to receive a portion of the implant therein. The implant is placed within the cut-out and thereby masked. A water soluble binder solution is sprayed onto at least a part of the unmasked portion of the implant using a sprayer, thereby forming a binder layer on the implant. The binder solution includes water, ethanol, gelatin, glycerin, and a colorant. A porous layer including a plurality of metallic particles is contacted with the binder layer. The porous layer is bonded with the surface of the implant with a sintering process.

Abstract: A system for reducing biological organisms in a liquid effluent to non-viable organic molecules that includes: a stunning chamber that applies a voltage potential across biological organisms to break cell membranes and disable the defense mechanisms of vital organisms to ultraviolet radiation; a cavitation chamber to physically destroy any remaining membranes of biologicals in the effluent that may play host to vital organisms or allow such to hide therein, the action of the stunning and cavitation chambers releasing interferons; and a molecularly implanted stimulated emitter (MISE) chamber in which high levels of ultraviolet radiation are applied to virions and spores that remain at frequencies that are readily absorbed and operate to disassociate any viable DNA and RNA strands remaining, to thereby cause “death”. Prior to the stunning chamber, preferably the effluent has any large solids therein, settled, floated or filtered out.