Patents Examined by Daniel J Schleis
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Patent number: 11780034Abstract: A brazing sheet (1) includes a core material (11) composed of an Al alloy that contains 0.20-3.0 mass % of Mg; and a filler material (12) layered on the core material and composed of an Al alloy that contains Mg, 6.0-13.0 mass % of Si, and more than 0.050 mass % and 1.0 mass % or less of Bi. The Mg concentration of the filler material becomes continuously lower in a direction from a boundary (122) with the core material to an outermost surface (121). The Mg concentration of the filler material is 0.150 mass % or less at a first depth from the outermost surface that is ? of a thickness (tf) of the filler material and is 5-90% of the amount of Mg in the core material at a second depth from the outermost surface that is ? of the thickness of the filler material.Type: GrantFiled: September 27, 2019Date of Patent: October 10, 2023Assignees: UACJ CORPORATION, DENSO CORPORATIONInventors: Shinichi Nakamura, Tomoki Yamayoshi, Takeyoshi Dokou, Takahiro Shinoda, Shogo Yamada, Yoshihiko Sonoda, Naoki Sugimoto, Nobuhiro Honma, Taketoshi Toyama
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Patent number: 11772184Abstract: A method is provided for the manufacture of an assembly of at least two metallic substrates spot welded together through at least one spot welded joint, such method including two steps, the assembly obtainable according to this method and the use of this assembly for the manufacture of automotive vehicle.Type: GrantFiled: September 9, 2019Date of Patent: October 3, 2023Assignee: ArcelorMittalInventors: Tiago Machado Amorim, Maxime Brossard, Stéphanie Michaut, Jean-Marie Helmer
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Patent number: 11772186Abstract: A novel spot welding method for steel sheets and an aluminum alloy sheet, includes stacked sheet materials from a pair of opposing electrodes to join the sheet materials by resistance heating. The pair of opposing electrodes are in pressure contact with both outer surfaces of the sheet sets. The sheet sets include at least a first and second steel sheet, and an aluminum alloy sheet stacked in this order. A first energization step forms a molten pool between facing surfaces of the first and second steel sheets without melting the aluminum alloy sheet. A second energization step causes a melting reaction between facing surfaces of the second steel sheet and the aluminum alloy sheet. The first and second steel sheets are joined via a first nugget. The second steel sheet and the aluminum alloy sheet are joined via a second nugget including an intermetallic compound generated by the melting reaction.Type: GrantFiled: July 12, 2021Date of Patent: October 3, 2023Assignees: KABUSHIKI KAISHA TOYOTA CHUO KENKYUSHO, TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Hideaki Matsuoka, Takashi Asada, Tatsuyuki Amago, Kyosuke Izuno, Koki Nakada, Tomohiko Sekiguchi, Shuhei Ogura
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Patent number: 11772204Abstract: Provided is a preform solder including a first metal containing Sn and a second metal formed of an alloy containing Ni and Fe. Alternatively, provided is a preform solder (1) having a metal structure including a first phase (10) that is a continuous phase and a second phase (20) dispersed in the first phase (10), the first phase (10) contains Sn, the second phase (20) is formed of an alloy containing Ni and Fe, and a grain boundary (15) of a metal is present in the first phase (10).Type: GrantFiled: March 6, 2023Date of Patent: October 3, 2023Assignee: SENJU METAL INDUSTRY CO., LTD.Inventors: Shunsuke Koga, Tomoki Sasaki, Yoshie Tachibana, Shunsaku Yoshikawa
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Patent number: 11776829Abstract: A dummy wafer includes a planar heater and a pair of plate-shaped members formed of an aluminum alloy, aluminum, or silicon carbide, wherein the planar heater is sandwiched by the plate-shaped members.Type: GrantFiled: February 17, 2021Date of Patent: October 3, 2023Assignee: TOKYO ELECTRON LIMITEDInventors: Shigeru Kasai, Yutaka Akaike, Yoshiyasu Kato, Hiroyuki Nakayama, Hiroaki Komiya
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Patent number: 11773508Abstract: A substrate 10 comprises: a first layer L1 containing crystalline aluminum nitride; a second layer L2 containing crystalline ?-alumina; and an intermediate layer Lm sandwiched between the first layer L1 and the second layer L2 and containing aluminum, nitrogen, and oxygen, and the content of nitrogen in the intermediate layer Lm decreases in a direction Z from the first layer L1 toward the second layer L2, and the content of oxygen in the intermediate layer Lm increases in the direction Z from the first layer L1 toward the second layer L2.Type: GrantFiled: August 21, 2018Date of Patent: October 3, 2023Assignee: TDK CorporationInventors: Atsushi Ohido, Kazuhito Yamasawa, Katsumi Kawasaki
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Patent number: 11772205Abstract: A brazing sheet (1) includes a core material (11) composed of an Al alloy containing 0.40-2.50 mass % Mg; and a filler material (12) composed of an Al alloy containing Mg, 6.0-13.0 mass % Si, and 0.010-0.050 mass % Bi. The filler material is layered on a side of the core material and is exposed at an outermost surface (121). The Mg concentration in the filler material continuously decreases in a direction from a boundary (122) with the core material toward the outermost surface. The Mg concentration (c1/8) is 0.080 mass % or less at a depth (position P1/8) from the outermost surface that is ? of the thickness tf of the filler material (12). The Mg concentration (c7/8) is 15-45% of the amount of Mg in the core material at a depth (position P7/8) from the outermost surface that is ? of the thickness tf of the filler material.Type: GrantFiled: March 30, 2020Date of Patent: October 3, 2023Assignee: UACJ CORPORATIONInventors: Shinichi Nakamura, Tomoki Yamayoshi, Takeyoshi Dokou
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Patent number: 11767586Abstract: Provided is an alloy material including a metal oxide thin layer that can be formed using a simple method at low cost and can further suppress volatilization of Cr, which causes deterioration of a fuel cell, compared with a case where conventional expensive materials are used. Disclosed is a manufacturing method for an alloy material including a coating treatment step for coating a substrate made of a Fe—Cr based alloy with Co, and an oxidation treatment step for performing oxidation treatment on the substrate in a moisture-containing atmosphere after the coating treatment step.Type: GrantFiled: March 30, 2018Date of Patent: September 26, 2023Assignee: Osaka Gas Co., Ltd.Inventors: Mitsuaki Echigo, Hisao Ohnishi
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Patent number: 11766719Abstract: A metal-matrix composite tool includes a matrix region. The matrix region has a reinforcement material, an outer surface, and an inner, localized area spaced apart from the outer surface within the reinforcement material. The reinforcement material has a reinforcement density and the localized area has a localized density different from the reinforcement density. The matrix region has an overall matrix density different from both the reinforcement density and the localized density.Type: GrantFiled: February 26, 2018Date of Patent: September 26, 2023Assignee: Halliburton Energy Services, Inc.Inventors: Daniel Brendan Voglewede, Matthew S. Farny, Grant O. Cook, III, Garrett T. Olsen
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Patent number: 11766846Abstract: Provided herein are new clad aluminum alloy products and methods of making these alloys. These alloy products possess a combination of strength and other key attributes, such as corrosion resistance, formability, and joining capabilities. The alloy products can be used in a variety of applications, including automotive, transportation, and electronics applications.Type: GrantFiled: June 15, 2020Date of Patent: September 26, 2023Assignee: Novelis Inc.Inventors: Rajeev G. Kamat, Hashem Mousavi-Anijdan, Rahul Vilas Kulkarni, Juergen Timm, Corrado Bassi, Robert Bruce Wagstaff, Guillaume Florey, Cyrille Bezencon, Samuel R. Wagstaff, David Leyvraz
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Patent number: 11761052Abstract: A process for preparing a multi-thickness welded steel vehicle rail, the process comprises the steps of: (a) forming a first tube having a first outer diameter, an inner diameter and a first wall thickness; (b) forming a second tube having the first outer diameter, a second inner diameter and a second wall thickness different than the first wall thickness; (c) swaging a first end of the first tube to a second outer diameter less than the second inner diameter of the second tube; (d) inserting the swaged first end of the first tube into an end of the second tube to form a joint; (e) welding the first tube and the second tube together to form a weld at the joint to form a tube blank with a heat affected zone of lower metal strength in the area of the weld; (f) preheating the tube blank to create a common crystalline microstructure along a length of the tube blank; (g) introducing the tube blank into a blow molding tool having inner molding walls; (h) molding the tube blank at an elevated temperature by expandinType: GrantFiled: February 24, 2021Date of Patent: September 19, 2023Assignee: Multimatic Inc.Inventor: Mark Sullivan
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Patent number: 11759893Abstract: An aluminum alloy for flux-free brazing provided for brazing performed via an Al—Si-based brazing material without a flux in a non-oxidizing atmosphere without depressurization, includes: by mass %, 0.01% to 2.0% of Mg; and 0.005% to 1.5% of Bi, wherein in the aluminum alloy, there are more than 10 Mg—Bi-based compounds having a diameter of 0.01 ?m or more and less than 5.0 ?m in terms of equivalent circle diameter per 10,000-?m2 visual field and there are less than 2 Mg—Bi-based compounds having a diameter of 5.0 ?m or more per 10,000-?m2 visual field in a cross section parallel to a rolling direction, and in the aluminum alloy, there are less than 5 Bi particles having a diameter of 5.0 ?m or more in terms of equivalent circle diameter per 10,000-?m2 visual field in the cross section parallel to the rolling direction.Type: GrantFiled: September 25, 2019Date of Patent: September 19, 2023Assignee: MA Aluminum CorporationInventors: Yoshiki Mori, Hideyuki Miyake, Michihide Yoshino, Shohei Iwao, Masakazu Edo
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Patent number: 11753085Abstract: An assembly of an aluminum-based part and a press hardened steel part provided with an alloyed coating including in weight percent, 0.1 to 15.0% silicon, 15.0 to 70% of iron, 0.1 to 20.0% of zinc, 0.1 to 4.0% of magnesium, the balance being aluminum, on at least one of the surfaces thereof placed so as to be in contact with the aluminum-based part.Type: GrantFiled: April 3, 2020Date of Patent: September 12, 2023Assignee: ArcelorMittalInventors: Tiago Machado Amorim, Stephane Morel, Laurence Dosdat, Astrid Gregoire
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Patent number: 11745290Abstract: A metal member-welded structure includes: a Cu member; an Al member; and a welded portion formed by melting and solidifying each of materials of the Cu member and the Al member. The Cu member includes a Cu-based material containing Cu as a main component. The Al member includes an Al-based material containing Al as a main component and a plating layer that covers a side of the Al-based material, the side being close to a surface of the Cu member. The welded portion includes a sea-island structure in a vicinity of the surface of the Cu member. The sea-island structure includes: a plurality of island portions containing pure Al, and a sea portion interposed among the island portions. The sea portion has a eutectic structure having: a phase of an intermetallic compound of Cu and Al; and a phase of pure Al.Type: GrantFiled: July 24, 2019Date of Patent: September 5, 2023Assignees: Sumitomo Electrical Industries, Ltd., AutoNetworks Technologies, Ltd, Sumitomo Wiring Systems, Ltd.Inventors: Koki Sugimura, Tetsuya Kuwabara, Kazuhiro Goto, Hiroki Hirai, Tetsuji Tanaka, Junichi Ono, Takuji Otsuka, Kenji Miyamoto, Osamu Nakayama, Kazuaki Hamada, Kazuhiro Washio
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Patent number: 11732323Abstract: One aspect of the present invention relates to a plated steel sheet for hot press forming, having an excellent impact property.Type: GrantFiled: February 8, 2022Date of Patent: August 22, 2023Assignee: POSCOInventors: Seong-Woo Kim, Jin-Keun Oh, Yeol-Rae Cho
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Patent number: 11731397Abstract: Provided are an alloy coating steel plate and a method of manufacturing the same, and in this case, the alloy coating steel plate includes a steel, and an Al—Mg—Si alloy layer positioned on the steel plate, wherein the Al—Mg—Si alloy layer is formed to include Mg—Si alloy grains in an alloy layer configured in an Al—Mg alloy phase.Type: GrantFiled: March 30, 2021Date of Patent: August 22, 2023Assignees: POSCO CO., LTD, RESEARCH INSTITUTE OF INDUSTRIAL SCIENCE & TECHNOLOGYInventors: Ji Hoon Yang, Jae In Jeong, Yong Hwa Jung, Tae Yeob Kim
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Patent number: 11732376Abstract: Provided is a roughened plated sheet comprising a roughened plated layer having a roughened nickel plated layer and a zinc plated layer formed on at least one surface of a metal substrate in this order from the metal substrate side, wherein a ten-point average roughness Rzjis of a surface of the roughened plated layer, according to laser microscope measurement, is 3 ?m or more.Type: GrantFiled: June 10, 2020Date of Patent: August 22, 2023Assignee: TOYO KOHAN CO., LTD.Inventors: Hiroki Yanaga, Shinichirou Horie, Etsuro Tsutsumi, Masashi Ichishima, Toshifumi Koyanagi, Koh Yoshioka
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Patent number: 11718357Abstract: A method for securing a wear resistant body to a steel base comprise locating a body of tungsten carbide on a surface of the steel base, surrounding the body of tungsten carbide with a weld pool and while the weld pool is hot, slowly cooling the weld pool so as to assist with adhesion of the weld pool to the body of tungsten carbide by the application of head from frictional contact with a rotary wire brush.Type: GrantFiled: September 9, 2019Date of Patent: August 8, 2023Assignee: CLAW MANUFACTURING LTD.Inventor: Bradley Blackburn
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Patent number: 11718898Abstract: An alloy includes aluminum, a rare earth element, and an alloying element selected from the following: Si, Cu, Mg, Fe, Ti, Zn, Zr, Mn, Ni, Sr, B, Ca, and a combination thereof. The aluminum (Al), the rare earth element (RE), and the alloying element are characterized by forming at least one form of an intermetallic compound. An amount of the rare earth element in the alloy is in a range of about 1 wt. % to about 12 wt. %, and an amount of the alloying element in the alloy is greater than an amount of the alloying element present in the intermetallic compound.Type: GrantFiled: July 13, 2020Date of Patent: August 8, 2023Assignees: Lawrence Livermore National Security, LLC, University of Tennessee Research Foundation, Iowa State University Research Foundation, Inc., UT-Battelle, LLC, Eck Industries, Inc.Inventors: Emily E. Moore, Hunter B. Henderson, Aurelien Perron, Scott K. McCall, Orlando Rios, Zachary C. Sims, Michael S. Kesler, David Weiss, Patrice E. A. Turchi, Ryan T. Ott
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Patent number: 11712759Abstract: A lead-free soldering foil, for connecting metal and/or metal-coated components. allows the setting of a defined connecting-zone geometry and, with pores and/or voids being formed only to a minimal extent, achieves a high-temperature-resistant soldered connection that ensures great reliability even in staged soldering processes and increases the thermal conductivity of the connecting zone. The lead-free soldering foil is constructed so that, in a soft-solder matrix, two or more composite wires are each individually sandwiched by roll cladding between two soft-solder strips, parallel to one another and parallel to the edges of the strips. These composite wires include a core, which contains a higher-melting, stronger metal/metal alloy in comparison with the soft-solder matrix and around which a shell of another metal/metal alloy is arranged, and, after the roll-cladding operation, there is still 5 pm to 15 pm of soft-solder material arranged above and below at least one of the cores.Type: GrantFiled: February 8, 2021Date of Patent: August 1, 2023Assignee: Pfarr Stanztechnik GmbHInventors: Ralph Maedler, Stephan Reichelt