Patents Examined by Daniel J Schleis
  • Patent number: 11603471
    Abstract: A coating composition for a heat exchanger tube including vanadium (V), a flux, and a binder, wherein the vanadium is included in an amount of 28 to 38 parts by weight with respect to 100 parts by weight of the composition, and a coating method of a heat exchanger tube using the same are provided.
    Type: Grant
    Filed: October 14, 2019
    Date of Patent: March 14, 2023
    Assignees: Hyundai Motor Company, KIA Motors Corporation
    Inventor: Chang Yeol Yoo
  • Patent number: 11597985
    Abstract: The present disclosure provides a manufacturing method of an aluminum alloy composition. The manufacturing method includes the following steps in the sequence set forth: (S1) providing an aluminum master alloy, wherein the aluminum master alloy comprises aluminum and copper; (S2) adding chromium to the aluminum master alloy and performing a first melting; (S3) adding a tantalum-chromium alloy and performing a second melting; and (S4) adding silver and performing a third melting to form the aluminum alloy composition.
    Type: Grant
    Filed: August 5, 2021
    Date of Patent: March 7, 2023
    Assignee: DELTA ELECTRONICS, INC.
    Inventors: Fei-Yi Hung, Yu-Xian Huang, En-Yi Chu
  • Patent number: 11584981
    Abstract: A plated steel sheet having excellent post-coating corrosion resistance includes: a steel; and a plating layer that is provided on a surface of the steel, in which the plating layer includes, by mass %, Al: 5.00% to 35.00%, Mg: 2.50% to 13.00%, Fe: 5.00% to 35.00%, Si: 0% to 2.00%, Ca: 0% to 2.00%, and a remainder consisting of Zn and impurities, and in a cross section of the plating layer, the area fraction of a Fe2Al5 phase is 5.0% to 60.0%, the area fraction of an eutectic structure of Zn and MgZn2 is 10.0% to 80.0%, the area fraction of a massive MgZn2 phase is 5.0% to 40.0%, and the area fraction of a remainder is 10.0% or less.
    Type: Grant
    Filed: April 16, 2020
    Date of Patent: February 21, 2023
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Takuya Mitsunobu, Jun Maki, Hiroshi Takebayashi, Takehiro Takahashi, Kohei Tokuda
  • Patent number: 11578397
    Abstract: The present disclosure provides a hot-press formed part comprising a plated steel sheet and an aluminum alloy plated layer formed on the plated steel sheet, wherein the aluminum alloy plated layer comprises: an alloying layer (I) formed on the plated steel sheet and containing, by weight %, 5-30% of Al; an alloying layer (II) formed on the alloying layer (I) and containing, by weight %, 30 to 60% of Al; an alloying layer (III) formed on the alloying layer (II) and containing, by weight %, 20-50% of Al and 5-20% of Si; and an alloying layer (IV) formed continuously or discontinuously on at least a part of the surface of the alloying layer (III), and containing 30-60% of Al, wherein the rate of the alloying layer (III) exposed on the outermost surface of the aluminum alloy plated layer is 10% or more.
    Type: Grant
    Filed: November 20, 2019
    Date of Patent: February 14, 2023
    Assignee: POSCO CO., LTD
    Inventors: Seong-Woo Kim, Jin-Keun Oh, Sang-Heon Kim, Hyo-Sik Chun
  • Patent number: 11578393
    Abstract: This heat-resistant sintered material has, as an overall composition, a composition including, in terms of % by mass, Cr: 15% to 30%, Ni: 8% to 30%, Si: 2.0% to 6.0%, and C: 0.5% to 2.5% with a remainder being Fe and inevitable impurities, wherein the heat-resistant sintered material has a structure in which hard phases are dispersed in a matrix, the matrix includes Fe, Cr, Ni, and Si, the hard phase includes Fe, Cr, and C, and a porosity is 2.0% or less.
    Type: Grant
    Filed: March 26, 2018
    Date of Patent: February 14, 2023
    Assignee: Diamet Corporation
    Inventors: Ryosuke Fukuda, Masahisa Miyahara
  • Patent number: 11578398
    Abstract: An article includes a body having a plasma-sprayed ceramic coating on a surface thereof. The body can be formed of at one least one of the following materials: Al, Al2O3, AlN, Y2O3, YSZ, or SiC. The plasma-sprayed ceramic coating can include at least one of Y2O3, Y4Al2O9, Y3Al5O12 or a solid-solution of Y2O3 mixed with at least one of ZrO2, Al2O3, HfO2, Er2O3, Nd2O3, Nb2O5, CeO2, Sm2O3 or Yb2O3. The plasma-sprayed ceramic coating can further include splats.
    Type: Grant
    Filed: February 19, 2020
    Date of Patent: February 14, 2023
    Assignee: Applied Materials, Inc.
    Inventors: Jennifer Y. Sun, Yikai Chen, Biraja Prasad Kanungo
  • Patent number: 11571769
    Abstract: In a brazing sheet manufacturing method, a cladding slab is prepared by overlaying at least a core-material slab composed of an aluminum material and a filler-material slab composed of an Al—Si series alloy, in which a metal element that oxidizes more readily than Al is included in at least one of the slabs. A clad sheet is prepared by hot rolling this cladding slab, which then has at least a core material layer composed of the core-material slab and a filler material layer composed of the filler-material slab and disposed on at least one side of the core material. Then, a surface of the clad sheet is etched using a liquid etchant that contains an acid. Subsequently, the clad sheet is cold rolled to a desired thickness. In flux-free brazing, such a brazing sheet is capable of curtailing degradation in brazeability caused by fluctuations in dew point and oxygen concentration.
    Type: Grant
    Filed: September 5, 2019
    Date of Patent: February 7, 2023
    Assignee: UACJ CORPORATION
    Inventors: Yutaka Yanagawa, Tatsuya Ide, Taichi Suzuki, Tomoki Yamayoshi
  • Patent number: 11559860
    Abstract: Aluminum-magnesium alloys useful as welding wire and mechanical support are disclosed. The aluminum-magnesium alloys exhibit improved cold wire drawing performance. Grain refiners and methods of forming the aluminum-magnesium alloys are further disclosed.
    Type: Grant
    Filed: April 29, 2019
    Date of Patent: January 24, 2023
    Assignees: GENERAL CABLE TECHNOLOGIES CORPORATION, NANOAL, LLC
    Inventors: Shenjia Zhang, Nhon Q. Vo, Janusz Stanislaw Sekunda, Jean Bilodeau, Martin Lecours
  • Patent number: 11560608
    Abstract: A cold-rolled flat steel product for packaging materials has a thickness of less than 0.6 mm, which has been cold-rolled from steel along a rolling direction (0°) and which has an excellent isotropy with respect to its mechanical properties.
    Type: Grant
    Filed: March 5, 2021
    Date of Patent: January 24, 2023
    Assignee: thyssenkrupp Rasselstein GmbH
    Inventors: Burkhard Kaup, Blaise Massicot, Luisa-Marie Heine
  • Patent number: 11560613
    Abstract: A martensitic stainless steel contains 0.20 mass %?C?0.60 mass %, 0.10 mass %?N?0.50 mass %, 14.00 mass %?Cr?17.00 mass %, 1.00 mass %?Mo?3.00 mass %, 0.20 mass %?V?0.40 mass %, Si?0.30 mass %, Mn?0.80 mass %, P?0.040 mass %, S?0.040 mass %, Cu?0.25 mass %, Ni?0.20 mass %, and the balance Fe with inevitable impurities.
    Type: Grant
    Filed: October 29, 2020
    Date of Patent: January 24, 2023
    Assignee: DENSO CORPORATION
    Inventors: Mirai Sakamoto, Yoshihiro Tanimura, Shigeyuki Kusano, Noritsugu Kato, Yuki Kato
  • Patent number: 11560619
    Abstract: A laminate that improves barrier properties of an atomic layer deposition film in spite of use of a substrate made of a polymer material, and provides a gas barrier film and a method of producing the same. The laminate includes: a substrate made a polymer material; an undercoat layer disposed on at least part of a surface of the substrate and made up of an inorganic material containing Ta; and an atomic layer deposition film disposed so as to cover a surface of the undercoat layer.
    Type: Grant
    Filed: August 11, 2020
    Date of Patent: January 24, 2023
    Assignee: TOPPAN PRINTING CO., LTD.
    Inventors: Hiroshi Koyama, Jin Sato, Mitsuru Kano
  • Patent number: 11555240
    Abstract: A black plated steel sheet includes a steel sheet and an Al—Mg—Si-based plating layer disposed on one surface or both surfaces of the steel sheet; in which the plating layer includes a black layer on the outermost surface thereof, and the black layer has a weight ratio of O to (Al+Mg+Si+O) of 0.01 to 0.6.
    Type: Grant
    Filed: December 21, 2020
    Date of Patent: January 17, 2023
    Assignees: POSCO HOLDINGS INC., RESEARCH INSTITUTE OF INDUSTRIAL SCIENCE & TECHNOLOGY
    Inventors: Kyung Hwang Lee, Jae In Jeong, Hye Jeong Kim, Ji Hoon Yang
  • Patent number: 11555419
    Abstract: A process for manufacturing a preformed sheet having geometric surface features for a geometrically segmented abradable ceramic thermal barrier coating on a turbine engine component, the process comprising the steps of providing a preformed sheet material. The process includes forming a partially of geometric surface features in the sheet material. The process includes joining the sheet material to a substrate of the turbine engine component. The process includes disposing a thermally insulating topcoat over the geometric surface features and forming segmented portions that are separated by faults extending through the thermally insulating topcoat from the geometric surface features.
    Type: Grant
    Filed: October 10, 2019
    Date of Patent: January 17, 2023
    Assignee: Raytheon Technologies Corporation
    Inventors: Christopher W. Strock, Paul M. Lutjen
  • Patent number: 11548087
    Abstract: A method for joining of at least two materials, non-weldable directly to each other with thermal joining processes in a lap joint configuration includes a two step sequence including a first step to apply a thermomechanical or mechanical surface protection layer on the surface of a (stainless) steel substrate and a second step where, a thermal joining process is used to weld the sprayed layer with an applied aluminum sheet without having brittle intermetallic phases in the whole material configuration.
    Type: Grant
    Filed: February 16, 2018
    Date of Patent: January 10, 2023
    Assignee: Outokumpu Oyj
    Inventors: Christian Dömkes, Thomas Hündgen, Stefan Lindner
  • Patent number: 11541627
    Abstract: Disclosed are an embedded co-cured composite material with large-damping and electromagnetic wave absorbing properties and a preparation method and an application thereof, belonging to damping composite materials. The embedded co-cured composite material is formed by interlacing a plurality of electromagnetic wave absorbing prepreg layers and a plurality of electromagnetic wave absorbing damping layers. Each of the electromagnetic wave absorbing prepregs layers includes a fiber cloth, a micro-nano electromagnetic wave absorbing material and a resin. Contents of the micro-nano electromagnetic wave absorbing material in the electromagnetic wave absorbing prepreg layers and the electromagnetic wave absorbing damping layers have a gradient increase or decrease according to a sequence of the electromagnetic wave absorbing prepreg layers. Each of the electromagnetic wave absorbing damping layers includes a viscoelastic damping material and the micro-nano electromagnetic wave absorbing material.
    Type: Grant
    Filed: January 4, 2020
    Date of Patent: January 3, 2023
    Assignee: Qingdao University of Technology
    Inventors: Sen Liang, Xinle Chen, Changsheng Zheng, Lihua Yuan
  • Patent number: 11541479
    Abstract: A method of welding a component made from a ferrous alloy to a component made from an aluminum alloy includes machining and cleaning a fay surface on the ferrous alloy component, machining and cleaning a fay surface on the aluminum alloy component, depositing a layer of copper alloy material onto the fay surface of the ferrous alloy component, forming a weld groove on at least one of the layer of copper alloy material deposited on the fay surface of the ferrous alloy component and the fay surface of the aluminum alloy component, and laser welding the layer of copper alloy deposited on the fay surface of the ferrous alloy component and the fay surface of the aluminum alloy component to one another.
    Type: Grant
    Filed: November 23, 2020
    Date of Patent: January 3, 2023
    Assignee: GM GLOBAL TECHNOLOGY OPERATIONS LLC
    Inventors: Huaxin Li, Liang Wang, Daniel J. Wilson, Jatinder P. Singh
  • Patent number: 11535943
    Abstract: A grain-oriented electrical steel sheet has a steel sheet and an insulating coating which is formed on a surface of the steel sheet. In the insulating coating, a metal phosphate and a colloidal silica are contained, the colloidal silica is contained in an amount of 20 to 150 parts by mass with respect to 100 parts by mass of the metal phosphate, one or more kinds of fine particles selected from the group consisting of silicon carbide, silicon nitride, aluminum nitride, boron nitride, sialon, and cordierite are further contained in an amount of 0.5 to 7 parts by mass with respect to 100 parts by mass of the metal phosphate, an average particle size of the fine particles is 0.3 to 7.0 ?m, crystallized ratio of the metal phosphate is 2% to 40%, and chromium is not contained.
    Type: Grant
    Filed: October 31, 2017
    Date of Patent: December 27, 2022
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Kazutoshi Takeda, Tomoya Suenaga, Shuichi Yamazaki, Masaru Takahashi
  • Patent number: 11525179
    Abstract: A method for forming a vertically cracked thermal barrier coating is disclosed including positioning an article relative to a heat source. The article includes a thermal barrier coating disposed on a first surface of a substrate, and the substrate includes a second surface distal across the substrate from the first surface. Heat is applied locally to at least one discrete portion of the second surface of the substrate. At least one vertical crack in the thermal barrier coating is formed disposed over the at least one discrete portion. An article is disclosed including a substrate and a vertically-cracked thermal barrier coating disposed on the substrate. The vertically cracked thermal barrier coating includes at least one vertical crack in the thermal barrier coating and at least one of a low density of less than 85% of a theoretical density for the thermal barrier coating and a selective crack distribution.
    Type: Grant
    Filed: November 21, 2018
    Date of Patent: December 13, 2022
    Assignee: GENERAL ELECTRIC COMPANY
    Inventors: Dechao Lin, David Bucci
  • Patent number: 11524351
    Abstract: Method for joining of at least two unweldable materials, non-weldable directly to each other with thermal joining processes in a lap joint configuration, where a two step sequence is used consisting of a first step to apply a thermomechanical or mechanical surface protection layer on the surface of an unweldable material and a second step, where a thermal joining process is used to joint the sprayed layer with an applied layer sheet.
    Type: Grant
    Filed: December 19, 2018
    Date of Patent: December 13, 2022
    Assignee: Outokumpu Oyj
    Inventors: Thomas Hündgen, Stefan Lindner
  • Patent number: 11519058
    Abstract: The invention concerns an aluminum extruded product as feedstock for forging comprising in weight percent Si: 0.6% to 1.4%, Fe: 0.01% to 0.15%, Cu: 0.05% to 0.60%, Mn: 0.4% to 1%, Mg: 0.4% to 1.2%, Cr: 0.05% to 0.25%, Zn?0.2%, Ti?0.1%, Zr?0.05%, the rest being aluminium and unavoidable impurities having a content of less than 0.05% each, total being less than 0.15%, wherein the number density of Mn containing dispersed particles is at least equal to 2.5 particles per ?m2, preferably 3.0 particles per ?m. The invention also concerns the process to obtain the aluminum extruded product as feedstock for forging.
    Type: Grant
    Filed: December 20, 2018
    Date of Patent: December 6, 2022
    Assignee: CONSTELLIUM EXTRUSIONS DECIN S.R.O.
    Inventors: Carla Da Fonseca Barbatti, Ivo Kolarik, Matus Bajcura