Abstract: Process for linear transparency friction stir welding of a flange of a stiffener onto at least one panel for an aircraft, wherein a weld bead is made along the flange of the stiffener and wherein the weld bead extends in cross-section from a first lateral edge to an opposite second lateral edge of the stiffener flange. System for the implementation of the above welding process, which includes three welding heads arranged as a triangle, each of which includes a rotating pin as well as a shoulder extending at the base of said rotating pin.

Abstract: A moldable composition for use in hand or machine forming an article. In one embodiment, the composition including at least 78 wt. % of one fine metal-based powder; a water dispersible binder; and between about 2 wt. % and about 20 wt. % water, wherein the extrusion rate of the composition through about a 1½ mm nozzle is between about 0.05 gm/min and about 5 gm/min at a pressure of 120 PSI. The composition may further include up to about 2 wt. % of molding additives to improve the stability of the composition during molding and to improve the physical properties of the composition after drying.

Abstract: Top and bottom metal plates of a DMB panel stack are simultaneously direct-bonded to the central ceramic sheet in a single high-temperature step. During this step, the DMB panel rests on an array of very small upwardly projecting ceramic contacts of a ceramic carrier. An amount of unoxidized carbon (e.g., a layer of graphite) is disposed on each contact projection such that an amount of carbon is disposed between the top of the contact projection and the metal oxide skin of the bottom metal plate. The carbon bonds with oxygen from the metal oxide skin, thereby preventing connection or direct-bonding of the ceramic contact projection to the second metal plate. This reduces imperfections in the metal of the bottom plate and reduces the amount of ceramic particles bonded to metal at contact sites. As a result, less post-bonding processing is required to make a high quality DMB substrate.

Abstract: A method may include annealing a material including iron and nitrogen in the presence of an applied magnetic field to form at least one Fe16N2 phase domain. The applied magnetic field may have a strength of at least about 0.2 Tesla (T).

Abstract: Embodiments of the present disclosure describe package alignment frames for a local reflow process to attach a semiconductor package to an interposer. The frame may comprise a two frame system. The interposer may be on a mounting table or on a circuit board. The frame may include a body with a rectangular opening dimensioned to receive a semiconductor package to be coupled to the interposer. The frame may be to align a ball grid array of the semiconductor package with pads of the interposer. A second frame may be to receive the first frame and may be to align a ball grid array of the interposer with pads of the circuit board. A single frame may be used to couple a semiconductor package to an interposer and to couple the interposer to a circuit board. Other embodiments may be described and/or claimed.

Abstract: A method for producing a stainless steel diffusion-bonded product provides a stainless steel material diffusion-bonded product having excellent reliability of the bonded portion by using a direct method, which includes directly contacting stainless steel materials with each other to unify the materials together by diffusion bonding. At least one of the stainless steel materials to be contacted is dual-phase steel having an austenite transformation starting temperature Ac1 point of 650 to 950° C. during the temperature elevation and having an austenite+ferrite dual-phase temperature region in the range of 880° C. or higher. Diffusion bonding is advanced under conditions such that the contact surface pressure is in the range of 1.0 MPa or less and the heating temperature is in the range of from 880 to 1,080° C. while being accompanied by the movement of grain boundary caused when the ferrite phase in the dual-phase steel undergoes transformation to an austenite phase.

Abstract: The invention refers to a process for rapid manufacturing that uses a focused ultrasound beam according to the invention. The process is based on the local ultrasound welding of the material (2) grains that is under a powder form, welding that takes place solely in the focal spot of the focused ultrasound beam, the focal spot being scanned across the X-Y-Z directions within the powder (2) bed so as to 3D build the entire object (7) that is desired. The processes taking place in the focal spot region are local melting, local melting due to friction followed by filling of the gaps existing between grains, removal of the grain asperities, local inter-diffusion between neighboring grains as well as other phenomena that take place at the interfaces between materials when these are subjected to an ultrasound field.

Abstract: A friction stir welding method for bonding a to-be bonded material, includes: a step of supplying nitrogen and introducing nitrogen into the to-be bonded material while melting the to-be bonded material; and a step of friction stir welding a portion of the non-bonded material in which the nitrogen is introduced. A friction stirring device for bonding a to-be bonded material, includes: a heating source for melting the to-be bonded material; a nitrogen supply source for supplying nitrogen to a melted portion of the to-be bonded material and introducing nitrogen into the to-be bonded material; and a friction stir tool for friction stir welding a portion of the non-bonded material in which the nitrogen is introduced.

Abstract: An internal line-up clamp for welding pipe lengths end-to-end includes a clamp ring made up of a plurality of clamp ring elements that are angularly distributed around the circumference of the clamp ring. The clamp ring elements are divided into mutually opposed groups that are interdigitated such that the clamp ring elements alternate from one group to the other around the circumference of the clamp ring. A longitudinally-acting actuator system drives relative longitudinal movement of the groups to effect clamping expansion of the clamp ring by wedging interaction between the circumferentially-alternating clamp ring elements of the groups. By expanding the clamp ring in alignment with a weld plane between the abutting ends, the same clamp ring may be used to align the pipe lengths and to back a weld between them.

Abstract: A processor receives solder paste information, where the solder paste information describes a solder paste used in assembly of a printed circuit board. A processor determines a minimum magnetic force required for removing the solder paste from the printed circuit board based on the solder paste information. A processor receives electromagnet information, where the electromagnet information describes an electromagnet used in cleaning of a misprint of the solder paste on the printed circuit board. A processor determines a minimum amount of power to provide the electromagnet to induce the minimum magnetic force in the electromagnet, where the determination of the amount of power is based on the electromagnet information and the minimum magnetic force. A processor adjusts an amount of power applied to the electromagnet to at least the determined minimum amount of power to clean the misprint of the solder paste from the printed circuit board.

Abstract: Flux formulations and solder attachment during the fabrication of electronic device assemblies are described. One flux formation includes a flux component and a metal particle component, the metal particle component being present in an amount of from 5 to 35 volume percent of the flux formulation. In one feature of certain embodiments, the metal particle component includes solder particles. Other embodiments are described and claimed.

Abstract: A method for welding two or more conduits includes aligning end portions thereof in an abutting relationship to define a gap. The method includes performing a spatter free root weld along the gap to configure a root layer while the inner circumferential surface side is unobstructed. After the root weld is complete, an outward thrust is applied along the inner circumferential surfaces of the conduits. During the application of the outward thrust, a filler weld is performed along the gap to fill the gap and to facilitate shrinkage of the filler and root weld materials longitudinally and radially outward while preventing pressing out of the filler and root weld materials radially inward of the inner circumferential surface.

Abstract: The present invention provides a silver powder that has an appropriate viscosity range at the time of paste production, can be easily kneaded, and prevents flake occurrence. The silver powder has a dibutyl phthalate absorption amount, measured by a method of JIS-K6217-4, of 7.0 to 9.5 ml/100 g, and has an oil absorption profile at the time of measurement of the absorption amount, having two peaks, or one peak having a half width of not more than 1.5 ml/100 g.

Abstract: A friction stir welding method which permits advantageous production of a product which has a sound welded area without joint defects, by joining together two members formed of the same material or respective different materials selected from a cast aluminum alloy and 2000 series, 4000 series, 5000 series and 7000 series aluminum alloys which are considered difficult to be joined together by the friction stir welding method. An initiation tab member formed of a 1000 series, 3000 series, 6000 series or 8000 series aluminum alloy is disposed in abutting contact with end faces of joining portions of first and second members (in an abutting part), on the side of initiation of the welding operation, and the friction stir welding operation is performed by moving a probe of a rotary tool through the initiation tab member into the joining portions of the two members.

Abstract: A friction stir welding method which permits advantageous production of a product which has a sound welded area without joint defects, by joining together two members formed of the same material or respective different materials selected from a cast aluminum alloy and 2000 series, 4000 series, 5000 series and 7000 series aminum alloys which are considered difficult to be joined together by the friction stir welding method. A termination tab member formed of a 1000 series, 3000 series, 6000 series or 8000 series aluminum alloy is disposed in abutting contact with end faces of joining portions of first and second members (in an abutting part), on the side of termination of the welding operation, and the friction stir welding operation is terminated after a probe of a rotary tool is moved from the joining portions of the two members into the termination tab member.

Abstract: Compositions for reduction of NOx generated during a catalytic cracking process, preferably, a fluid catalytic cracking process, are disclosed. The compositions comprise a fluid catalytic cracking catalyst composition, preferably containing a Y-type zeolite, and a particulate NOx reduction composition containing ferrierite zeolite particles. Preferably, the NOx reduction composition contains ferrierite zeolite particles bound with an inorganic binder. In the alternative, the ferrierite zeolite particles are incorporated into the cracking catalyst as an integral component of the catalyst. NOx reduction compositions in accordance with the invention are very effective for the reduction of NOx emissions released from the regenerator of a fluid catalytic cracking unit operating under FCC process conditions without a substantial change in conversion or yield of cracked products. Processes for the use of the compositions are also disclosed.

Abstract: A method for forming a propshaft assembly includes: providing a tube having an annular wall member and an axial end face; providing a yoke having body and a pair of arms that extend from the body, the body defining an annular groove having sidewalls and an end face, the sidewalls being spaced apart to receive the annular wall member; spinning at least one of the tube and the yoke while engaging the axial end face to the end face of the annular groove to plasticize a portion of the yoke and a portion of the tube; and driving the yoke and the tube together to fuse the plasticized portion of the yoke and the plasticized portion of the tube together and thereby form a friction weld; wherein the tube is fused to the yoke over portions of the yoke that correspond to the sidewalls and the end face.

Abstract: A ribbon bonding tool including a body portion is provided. The body portion includes a tip portion. The tip portion includes a working surface between a front edge of the tip portion and a back edge of the tip portion. The working surface includes a region defining at least one of a plurality of recesses and a plurality of protrusions. The working surface also defines at least one of (1) a first planar portion between the region and the front edge of the tip portion, and (2) a second planar portion between the region and the back edge of the tip portion.

Abstract: A presoldered prefluxed electrical component or connector, which can protect the flux from wearing off the surface of solder during shipping and handling. The electrical component can include a terminal pad. A layer of solder can be on the terminal pad. The layer of solder can have a surface with a series of generally equally spaced apart flux wells formed in the surface of the solder for protectively storing and retaining flux therein. The flux wells can have a lateral dimension of at least 0.05 mm and a depth of at least 0.023 mm that is deep enough for retaining a quantity of flux therein when flux on the surface of the layer of solder wears off during shipping and/or handling.

Abstract: Co-planarity adjustment systems and methods, gantries capable of applying high force without imposing moment loads to their bearings, systems and methods for achieving rapid heating and cooling and efficient slidable seal systems capable of sealing a chamber and injecting one or more fluids into the chamber as well as actively recovering portions of such fluid which have migrated into the seal itself are disclosed in the context of thermo-compression bonding systems, apparatuses and methods, although many alternative uses will be apparent to those of skill in the art.