Patents Examined by Donald R. Wilson
  • Patent number: 6207602
    Abstract: Nonwoven fabrics and fabric laminates are formed from continuous filaments or staple fibers of a select blend of specific grades of polyethylene and polypropylene which give improved fabric performance not heretofore recognized or described, such as high abrasion resistance, good tensile properties, excellent softness and the like. Furthermore, these blends have excellent melt spinning and processing properties which permit efficiently producing nonwoven fabrics at high productivity levels. The polymers are present as a lower-melting dominant continuous phase and at least one higher-melting noncontinuous phase dispersed therein. The lower-melting continuous phase forms at least 70 percent by weight of the fiber and comprises a linear low density polyethylene polymer of a melt index of greater than 10 and a density of less than 0.945 g/cc. At least one higher-melting noncontinuous phase comprises a polypropylene polymer with melt flow rate of greater than 20 g/10 min.
    Type: Grant
    Filed: March 12, 1997
    Date of Patent: March 27, 2001
    Assignee: BBA Nonwovens Simpsonville, Inc.
    Inventors: Scott L. Gessner, J. Darrell Gillespie, Jared A. Austin, David D. Newkirk, William Fowells
  • Patent number: 6203893
    Abstract: A mixture comprising: a composition containing polypropylene possessing specific properties, 45˜70 parts by weight; a polyolefin resin possessing specific properties, 5˜20 parts by weight; an inorganic filler selected from precipitated calcium carbonate, hydrated silicic acid, and hydrated calcium silicate, 5˜30 parts by weight; and an inorganic filler selected from talc, mica, and potassium titanate, 5˜30 parts by weight; is superior in scratch resistance, moldability, and balance of rigidity and impact resistance. In addition, a laminate having a layer of this mixture has superior gloss. This mixture and the laminate are useful in automobile parts, electric and electronic parts, packaging materials, etc.
    Type: Grant
    Filed: September 30, 1998
    Date of Patent: March 20, 2001
    Assignee: Showa Denko K.K.
    Inventors: Yasuhiro Nohara, Kazuyuki Watanabe
  • Patent number: 6203733
    Abstract: A polytetrafluoroethylene powder having an average particle size of at most 200 &mgr;m is stirred and granulated in a 2 phase liquid medium comprising water and perfluoroalkyl alkyl ether, to obtain a granulated powder of polytetrafluoroethylene.
    Type: Grant
    Filed: March 24, 1999
    Date of Patent: March 20, 2001
    Assignee: Asahi Glass Company Ltd.
    Inventors: Atsushi Funaki, Teruo Takakura
  • Patent number: 6200640
    Abstract: Aqueous solutions or dispersions of copolymers obtainable by free-radical copolymerization of (a) from 20 to 90% by weight of at least one monoethylenically unsaturated C4-6-dicarboxylic acid or the anhydride thereof, as component A, (b) from 5 to 50% by weight of at least one olefin having 2 to 6 carbon atoms, as component B, (c) from 5 to 50% by weight of at least one hydrophobic comonomer from the group consisting of long-chain olefins, esters of long-chain alcohols with acrylic acid or methacrylic acid, long-chain amides of acrylic acid or methacrylic acid, and long-chain alkyl vinyl ethers, as component C, (d) from 0 to 40% by weight of further comonomers which can be copolymerized with the above monomers, as component D, where the sum of the amounts of components A, B, C and, if used, D is 100% by weight, followed by at least partial esterification or hydrolysis and neutralization and/or reaction of the carboxyl groups formed during the hydrolysis with bases, for treating leather and/or fur skins.
    Type: Grant
    Filed: November 9, 1998
    Date of Patent: March 13, 2001
    Assignee: BASF Aktiengesellschaft
    Inventors: Michael Kneip, Axel Kistenmacher, Peter Danisch, Gerhard Wolf
  • Patent number: 6197886
    Abstract: The present invention relates to compositions containing impact copolymer compositions that are a blend of a propylene polymer phase and a rubber phase in which the ethylene content of the rubber phase is between about 75 to about 95% by weight. The rubber content of the impact copolymer composition ranges between about 35% by weight to about 60% by weight. The crystallinity of the high ethylene-content rubber phase provides overall improvement in film properties and also balance of film tensile properties in the machine and transverse directions. Compared to traditional impact copolymer compositions having a low ethylene content-rubber phase, the inventive copolymers have significantly enhanced melting and crystallization peaks due to polyethylene-like crystallinity in the rubber phase.
    Type: Grant
    Filed: October 24, 1997
    Date of Patent: March 6, 2001
    Assignee: Union Carbide Chemicals & Plastics Technology Corporation
    Inventors: Ananda Mohan Chatterjee, James Douglas McCullough, Jr.
  • Patent number: 6191229
    Abstract: The present invention provides (meth)acryl syrup which shows excellent storage stability as a molding material, and also provides a method of manufacturing the (meth)acryl syrup in a shorter period of time compared with the conventional method, and a molding material which permits a molded article having excellent heat-resistance, solvent-resistance, weathering resistance, and water-resistance, etc., to be manufactured. The (meth)acryl syrup is manufactured, for example, by polymerizing a monomer component including (meth)acrylic ester and a vinyl monomer having a carboxyl group in a presence of a thiol compound, and subsequently processing the reaction mixture with maleic anhydride and a basic compound. The molding material includes the (meth)acryl syrup, and may also include a thickening agent, derivatives of succinic acid, a reinforcing material, etc.
    Type: Grant
    Filed: June 4, 1997
    Date of Patent: February 20, 2001
    Assignee: Nippon Shokubai Co., Ltd.
    Inventors: Masazumi Sasabe, Akihiko Fukada, Keiichiro Mizuta
  • Patent number: 6184297
    Abstract: An ethylene copolymer composition comprising an ethylene/&agr;-olefin copolymer [A1] obtained by using a catalyst for olefin polymerization containing an organoaluminum oxy-compound (a) and at least two kinds of specific metallocene compounds (b), and one (co)polymer selected from the group consisting of [B1] a low-density polyethylene obtained by high-pressure radical polymerization, [B2] a crystalline polyolefin and [B3] an olefin type elastomer. An ethylene copolymer composition comprising an ethylene/&agr;-olefin copolymer [A2] having specific properties, and one (co)polymer selected from the group consisting of [B1] a low-density polyethylene obtained by high-pressure radical polymerization, [B2] a crystalline polyolefin and [B3] an olefin type elastomer.
    Type: Grant
    Filed: February 12, 1997
    Date of Patent: February 6, 2001
    Assignee: Mitsui Chemicals Inc
    Inventors: Mamoru Takahashi, Seiichi Ikeyama, Akira Todo, Toshiyuki Tsutsui, Seiji Ohta, Hajime Inagaki
  • Patent number: 6180709
    Abstract: There is provided a thermoplastic resin composition comprising the following components (A) to (E): component (A): 50 to 74.7% by weight of a Ziegler-Natta catalyst sequentially polymerized blend of a propylene homopolymer and an ethylene-propylene copolymer, component (B): 5 to 10% by weight of an ethylene-octene random copolymer, component (C): 5 to 10% by weight of an ethylene-butene random copolymer, component (D): 0.3 to 5% by weight of an elastomer.
    Type: Grant
    Filed: May 15, 1998
    Date of Patent: January 30, 2001
    Assignees: Japan Polychem Corporation, Toyota Jidosha Kabushiki Kaisha
    Inventors: Takeyoshi Nishio, Takayuki Nagai, Hisayuki Iwai, Yukihito Zanka, Izumi Ishii, Hiroki Satoh, Yoshihiro Sobajima, Mitsuhiro Murayama
  • Patent number: 6171654
    Abstract: Water-soluble or water-dispersible and curable polyester resins are suitable as binders in various applications, The resins are reaction products of polyterephthalate, polyols, polyacids, end acids and crosslinking agents. The waste terephthalates can be utilized when making the binders of the present invention. The preferred polyol is pentaerythritol. The resins can be used as binder for glass fiber insulation products.
    Type: Grant
    Filed: August 24, 1999
    Date of Patent: January 9, 2001
    Assignee: Seydel Research, Inc.
    Inventors: Robert Keith Salsman, Timothy Shouting Wang
  • Patent number: 6171700
    Abstract: A curable composite material composition comprising (A) a polymerizable unsaturated compound, (B) a fiber reinforcing material and/or fiber, and (C) a polymerization initiator comprising an organic boron compound represented by the general formula (1) wherein R1, R2, R3 and R4 each independently represent an alkyl, aryl, allyl, aralkyl, alkenyl, alkynyl, silyl or heterocyclic group, a halogen atom, or a substituted alkyl, substituted aryl, substituted allyl, substituted aralkyl, substituted alkenyl, substituted alkynyl or substituted silyl group, and Z+ represents a cation, and an acidic compound, as well as a curing process for the curable composite material composition which includes irradiating and/or heating the curable composite material composition.
    Type: Grant
    Filed: March 7, 1997
    Date of Patent: January 9, 2001
    Assignees: Showa Denko Kabushiki Kaisha, Showa Highpolymer., Ltd.
    Inventors: Shuichi Sugita, Hirotoshi Kamata, Tomio Yamamoto, Kazuo Ohtani, Hidetake Sendai
  • Patent number: 6166132
    Abstract: Directly paintable polymer compositions contain (1) a thermoplastic olefin, (2) a maleic anhydride-grafted propylene homopolymer or random copolymer, (3) a maleic anhydride-grafted olefin polymer material, (4) a functionalized polymer that reacts with the maleic anhydride groups of the grafted polymers, and, optionally, (5) a maleic anhydride-grafted ethylene polymer. The amount of (2)+(3) or (2)+(3)+(5) is at least 16 parts but less than 27 parts per hundred parts of the thermoplastic olefin.
    Type: Grant
    Filed: July 2, 1999
    Date of Patent: December 26, 2000
    Assignee: Montell North America Inc.
    Inventor: Dominic A. Berta
  • Patent number: 6166145
    Abstract: Blends of polymeric materials comprising a plurality of substantially random interpolymers each interpolymer comprising:(1) from about 1 to about 65 mole percent of polymer units derived from either(a) at least one vinyl aromatic monomer or(b) at least one aliphatic or cycloaliphatic vinyl or vinylidene monomer, or(c) a combination of at least one vinyl aromatic monomer and at least one aliphatic or cycloaliphatic vinyl or vinylidene monomer, and(2) from about 35 to about 99 mole percent of polymer units derived from ethylene and/or at least one aliphatic alpha olefin having from 3 to 20 carbon atoms; and wherein:the amount of polymer units derived from vinyl aromatic monomer and/or aliphatic or cycloaliphatic vinyl or vinylidene monomer in any interpolymer component differs from that amount in another interpolymer component by at least 0.5 mole percent.These blends of interpolymer components give enhanced properties or processability when compared to the individual polymers comprising the blend.
    Type: Grant
    Filed: July 23, 1998
    Date of Patent: December 26, 2000
    Assignee: The Dow Chemical Company
    Inventors: Martin J. Guest, Yunwa W. Cheung, John J. Gathers, Pak-Wing S. Chum
  • Patent number: 6166136
    Abstract: A resin composition utilizing coated resin moldings, the resin composition comprising 100 parts by weight of a crushed material of coated polyolefin resin moldings compounded with from 3 to 15 parts by weight of an ethylene polymer having a weight average molecular weight of from 50,000 to 180,000.
    Type: Grant
    Filed: July 21, 1998
    Date of Patent: December 26, 2000
    Assignees: Japan Polyolefins Co., Ltd., Honda Giken Kogyo Kabushiki Kaisha
    Inventors: Hirofumi Murakami, Kazuhiko Sakai, Akihiro Katagiri, Yoshio Kitawaki, Takashi Nakayama, Kazuo Ito, Atushi Takeuchi, Minoru Makuta, Hitoshi Ohgane, Kenji Hamabe, Osamu Aoki
  • Patent number: 6156846
    Abstract: Disclosed are a flexible polypropylene resin suitable as thermoplastic elastomer, a propylene based elastomer composition containing the flexible polypropylene resin, and a process for producing the above flexible polypropylene resin and the propylene based elastomer composition. The above flexible polypropylene resin is composed of specific boiling heptane-soluble polypropylene and specific boiling heptane-insoluble polypropylene. The above propylene based elastomer composition comprises the above flexible polypropylene resin and an ethylene/propylene copolymer or an ethylene/propylene/polyene copolymer. The above process for the production of olefin polymers may be carried out by non-solvent polymerization methods such as a gas phase one-step polymerization method, and a gas phase multi-step polymerization method, using a specific catalyst.
    Type: Grant
    Filed: July 13, 1999
    Date of Patent: December 5, 2000
    Assignee: Idemitsu Petrochemical Co., Ltd.
    Inventors: Masayuki Tsuruoka, Rikuo Onishi, Hideo Kusuyama, Akinobu Sugahara
  • Patent number: 6156849
    Abstract: An acrylic elastomer composition, which comprises an acrylic elastomer obtained by copolymerization with 0.1 to 10% by weight of fumaric acid mono-lower alkyl ester on the basis of total monomer mixture, an aromatic diamine compound vulcanizing agent and a guanidine compound vulcanization promoter is distinguished in metal corrosion resistance, oil resistance, compression set characteristics, etc. and is effectively applicable as a vulcanization molding material for seal members or hose members to be used at contact sites with metal members, oil, etc.
    Type: Grant
    Filed: September 4, 1998
    Date of Patent: December 5, 2000
    Assignee: Nippon Mektron, Limited
    Inventors: Iwao Moriyama, Jun Okabe
  • Patent number: 6156845
    Abstract: An olefin (co-)polymer composition including 0.01 to 5.0 weight parts of high molecular weight polyethylene which is an ethylene homopolymer or an ethylene-olefin copolymer containing 50 weight % or more of an ethylene polymerization unit; and 100 weight parts of an olefin (co-)polymer other than the high molecular weight polyethylene, wherein said high molecular weight polyethylene has an intrinsic viscosity [.eta..sub.E ] of 15 to 100 dl/g measured in tetralin at 135.degree. C. or more, and said high molecular weight polyethylene exists as dispersed fine particles having a numerical average particle size of 1 to 5000 nm.
    Type: Grant
    Filed: April 2, 1997
    Date of Patent: December 5, 2000
    Assignee: Chisso Corporation
    Inventors: Jun Saito, Hideo Nobuhara, Shingo Kikukawa, Hitoshi Sato, Akira Yamauchi
  • Patent number: 6156844
    Abstract: A propylene polymer composition is prepared by mixing a first propylene polymer prepared using an olefin polymerization catalyst containing a specific metallocene catalyst component of formula (I), e.g., rac-dimethylsilylene-bis{1-(2-ethyl-4-phenylindenyl)} zirconium dichloride, and an organoaluminum-oxy cocatalyst, with a second propylene polymer component. The compositions are excellent in heat resistance, mechanical strength, tensile elongation at break, and other properties and can be used to produce various structural materials, sheets and films.
    Type: Grant
    Filed: September 8, 1994
    Date of Patent: December 5, 2000
    Assignee: Mitsui Chemicals Inc
    Inventors: Mikio Hashimoto, Takasi Ueda, Masaaki Kawasaki, Satoru Moriya, Akira Mizuno, Daisuke Fukuoka, Junichi Imuta, Keiji Hirose, Junji Saito, Yoshihisa Kiso
  • Patent number: 6150466
    Abstract: A dynamically crosslinked thermoplastic elastomer composition contains (1) a thermoplastic olefin, (2) an elastomeric copolymer of ethylene and a 3-8 C alpha-olefin, optionally containing a diene, (3) a halide of tin, zinc, or calcium, and (4) an organic peroxide curing agent selected from (a) an aromatic peroxide and (b) a combination of an aromatic and an aliphatic peroxide. Injection molded and extruded articles made from the composition do not exhibit blooming.
    Type: Grant
    Filed: March 4, 1998
    Date of Patent: November 21, 2000
    Assignee: Montell North America Inc.
    Inventor: Emmanuel A. Awojulu
  • Patent number: 6143820
    Abstract: A water-soluble polymer having a low polydispersity index and controlled molecular weight can be prepared by oxidative degradation and shearing of a water-swellable crosslinked polymer or by hydrolysis of the crosslinked polymer to a high molecular weight soluble polymer, followed by oxidative degradation of the high molecular weight polymer.
    Type: Grant
    Filed: December 18, 1998
    Date of Patent: November 7, 2000
    Assignee: The Dow Chemical Company
    Inventors: John Klier, Thomas H. Kalantar, Christopher J. Tucker, Erin D. O'Driscoll, Andrew T. Graham
  • Patent number: 6136923
    Abstract: The present invention relates to blend compositions comprising;(A) of from about 1 to about 99 weight percent based on the combined weights of Components A, B and C of at least one substantially random interpolymer; and wherein said interpolymer;(1) contains of from about 0.5 to about 65 mole percent of polymer units derived from;(a) at least one vinylidene aromatic monomer, or(b) at least one hindered aliphatic vinylidene monomer, or(c) a combination of at least one vinylidene aromatic monomer and at least one hindered aliphatic vinylidene monomer;(2) contains of from about 35 to about 99.5 mole percent of polymer units derived from at least one aliphatic .alpha.-olefin having from 2 to 20 carbon atoms;(3) has a molecular weight (Mn) greater than about 1,000;(4) has a melt index (I.sub.2) of from about 0.01 to about 1,000;(5) has a molecular weight distribution (M.sub.w /M.sub.n) of from about 1.
    Type: Grant
    Filed: October 15, 1997
    Date of Patent: October 24, 2000
    Assignee: The Dow Chemical Company
    Inventors: Yunwa W. Cheung, Martin J. Guest