Patents Examined by George Wyszomierski
  • Patent number: 11167346
    Abstract: A method for making a pyrotechnic composition in accordance with an embodiment of the present technology includes flowing metal powder, polytetrafluoroethylene powder, and binder powder in separate respective feed streams toward an extruder. The binder powder includes adhesive material and polytetrafluoroethylene anticaking material coating the adhesive material. The method further includes interspersing the metal powder, the binder powder, and the fluoropolymer powder to form a mixture. This mixture is then subjected to an extrusion process during which the anticaking material coating the adhesive material is disrupted. This releases the adhesive material to bind together the metal powder and the polytetrafluoroethylene powder in the extrudate. The powder mixture includes no solvent at any time between being formed and being extruded, yet the extrudate is well-mixed and cohesive.
    Type: Grant
    Filed: January 17, 2019
    Date of Patent: November 9, 2021
    Assignee: Armtec Defense Products Co.
    Inventors: Andrew John Sanderson, Yetta Denise Eagleman
  • Patent number: 11168377
    Abstract: Processes for producing continuous bulk forms of iron-silicon alloys and bulk forms produced thereby. Such a bulk form is continuous in a longitudinal direction thereof and has a continuous cross-sectional form transverse to the longitudinal direction. The bulk form is formed of an Fe—Si alloy and has a crystallographic texture that comprises <111> and {110} fibers that are inclined relative to the longitudinal direction. The bulk form may be produced by a process that includes deforming a solid body formed of an Fe—Si alloy with a cutting tool in a single step to continuously produce a continuous bulk form from material obtained from the solid body.
    Type: Grant
    Filed: July 29, 2019
    Date of Patent: November 9, 2021
    Assignee: Purdue Research Foundation
    Inventors: Andrew Benjamin Kustas, Dinakur Sagapuram, Kevin Paul Trumble, Srinivasan Chandrasekar
  • Patent number: 11167349
    Abstract: A device including a first portion made of a first material and a second portion made of a second material, the second part extends from one of faces of the first portion and is made of an amorphous material.
    Type: Grant
    Filed: July 20, 2016
    Date of Patent: November 9, 2021
    Assignee: The Swatch Group Research and Development Ltd
    Inventors: Alban Dubach, Yves Winkler
  • Patent number: 11154929
    Abstract: The present invention relates to a metal powder material containing: metal particles having a particle diameter d10 of 10 ?m or more and 100 ?m or less; and nanoparticles containing a metal or a metal compound, in which the particle diameter d10 is a particle diameter at which an under-sieve cumulative fraction in a mass base distribution of particle diameter reaches 10%, and the nanoparticles are adhered to or mixed with the metal particles.
    Type: Grant
    Filed: December 13, 2018
    Date of Patent: October 26, 2021
    Assignee: DAIDO STEEL CO., LTD.
    Inventors: Teppei Okumura, Koichiro Sekimoto
  • Patent number: 11148202
    Abstract: Methodologies, systems, and devices are provided for producing metal spheroidal powder products. Dehydrogenated and spheroidized particles are prepared using a process including introducing a metal hydride feed material into a plasma torch. The metal hydride feed material is melted within a plasma in order to dehydrogenate and spheroidize the materials, forming dehydrogenated and spheroidized particles. The dehydrogenated and spheroidized particles are then exposed to an inert gas and cooled in order to solidify the particles into dehydrogenated and spheroidized particles. The particles are cooled within a chamber having an inert gas.
    Type: Grant
    Filed: December 16, 2016
    Date of Patent: October 19, 2021
    Assignee: 6K Inc.
    Inventors: Kamal Hadidi, Gregory Wrobel, Makhlouf Redjdal
  • Patent number: 11150608
    Abstract: Method for treatment of timepiece components on a rack including the steps consisting in: equipping said rack with grippers made of the same shape memory alloy, and each arranged to return to a reference shape above a martensite finish temperature specific to said alloy; bringing said rack to a temperature higher than said martensite finish temperature; bringing said rack equipped with said grippers to a preparation temperature; loading said rack with a batch of said components to be treated; performing said treatment on said rack loaded with said batch; unloading said rack. Rack comprising grippers made of shape memory alloy, arranged to return to a reference shape above a martensite finish temperature specific to said alloy.
    Type: Grant
    Filed: October 5, 2016
    Date of Patent: October 19, 2021
    Assignee: ETA SA Manufacture Horlogere Suisse
    Inventor: Jean-Bernard Peters
  • Patent number: 11145444
    Abstract: An R-T-B-based sintered magnet 2 contains a rare earth element R, a transition metal element T, B, Ga, and O, the sintered magnet 2 includes a magnet body 4 and an oxidized layer 6 covering the magnet body 4, the magnet body 4 includes main phase grains 8 containing a crystal of R2T14B and a grain boundary phase 1 positioned between the main phase grains 8 and containing R, the oxidized layer 6 includes a plurality of oxide phases 3A containing R, T, Ga, and O, the oxide phase 3A satisfies the following Formulas (1) and (2) regarding the content (unit: atom %) of each element, and the oxide phase 3A in the oxidized layer 6 covers the grain boundary phase 1 in the magnet body 4. 0.3?[R]/[T]?0.5??(1) 0.2?[O]/([R]+[T]+[Ga]+[O])?0.
    Type: Grant
    Filed: March 26, 2019
    Date of Patent: October 12, 2021
    Assignee: TDK Corporation
    Inventors: Mariko Fujiwara, Masashi Miwa
  • Patent number: 11135649
    Abstract: An additive manufacturing process for forming a metallic layer on the surface of the substrate includes fabricating a substrate from a polymerizable composition by a stereolithographic process, and contacting the reactive surface with an aqueous solution including a metal precursor. The metal precursor includes a metal, and the polymerizable composition includes a multiplicity of multifunctional components. Each multifunctional component includes a reactive moiety extending from a surface of the substrate to form a reactive surface. An interface between the reactive surface and the aqueous solution is irradiated to form nanoparticles including the metal. The nanoparticles are chemically coupled to the reactive surface by reactive moieties, thereby forming a metallic layer on the surface of the substrate.
    Type: Grant
    Filed: February 26, 2019
    Date of Patent: October 5, 2021
    Assignee: ARIZONA BOARD OF REGENTS ON BEHALF OF ARIZONA STATE UNIVERSITY
    Inventors: Zhi Zhao, Chao Wang, Yu Yao
  • Patent number: 11130187
    Abstract: A process for producing an amorphous ductile brazing foil is provided. According to one example embodiment, the method includes providing a molten mass, and rapidly solidifying the molten mass on a moving cooling surface with a cooling speed of more than approximately 105° C./sec to produce an amorphous ductile brazing foil. A process for joining two or more parts is also provided. The process includes inserting a brazing foil between two or more parts to be joined, wherein the parts to be joined have a higher melting temperature than that the brazing foil to form a solder joint and the brazing foil comprises an amorphous, ductile Ni-based brazing foil; heating the solder joint to a temperature above the liquidus temperature of the brazing foil to form a heated solder joint; and cooling the heated solder joint, thereby forming a brazed joint between the parts to be joined.
    Type: Grant
    Filed: October 30, 2018
    Date of Patent: September 28, 2021
    Assignee: VACUUMSCHMELZE GMBH & CO. KG
    Inventors: Thomas Hartmann, Dieter Nuetzel
  • Patent number: 11130175
    Abstract: A method for manufacturing a spherical metallic powder blend using a metallic starting material, the method including steps of grinding the metallic starting material to yield an intermediate powder, spheroidizing the intermediate powder to yield a first spherical powder component, and mixing the first spherical powder component with a second spherical powder component, wherein the first spherical powder component and the second spherical powder component have substantially the same chemical composition.
    Type: Grant
    Filed: January 18, 2018
    Date of Patent: September 28, 2021
    Assignee: The Boeing Company
    Inventors: Catherine J. Parrish, James D. Cotton
  • Patent number: 11127530
    Abstract: The present disclosure generally relates to metallic powders for use in multilayer ceramic capacitors, to multilayer ceramic capacitors containing same and to methods of manufacturing such powders and capacitors. The disclosure addresses the problem of having better controlled smaller particle size distribution, with minimal contaminant contents which can be implemented at an industrial scale.
    Type: Grant
    Filed: January 30, 2019
    Date of Patent: September 21, 2021
    Assignee: Tekna Plasma Systems Inc.
    Inventors: Guo Jiayin, Eric Bouchard, Richard Dolbec
  • Patent number: 11125966
    Abstract: A lens alignment system and method is disclosed. The disclosed system/method integrates one or more lens retaining members/tubes (LRM/LRT) and focal length spacers (FLS) each comprising a metallic material product (MMP) specifically manufactured to have a thermal expansion coefficient (TEC) in a predetermined range via selection of the individual MMP materials and an associated MMP manufacturing process providing for controlled TEC. This controlled LRM/LRT TEC enables a plurality of optical lenses (POL) fixed along a common optical axis (COA) by the LRM/LRT to maintain precise interspatial alignment characteristics that ensure consistent and/or controlled series focal length (SFL) within the POL to generate a thermally neutral optical system (TNOS). Integration of the POL using this LRM/LRT/FLS lens alignment system reduces the overall TNOS implementation cost, reduces the overall TNOS mass, reduces TNOS parts component count, and increases the reliability of the overall optical system.
    Type: Grant
    Filed: April 26, 2018
    Date of Patent: September 21, 2021
    Inventors: James Alan Monroe, David Scott Content, Jeremy Sean McAllister, Jay Russell Zgarba
  • Patent number: 11111562
    Abstract: The invention relates to a wrought product such as an extruded, rolled and/or forged aluminum alloy-based product, comprising, in weight %: Cu: 3.0-3.9; Li: 0.8-1.3; Mg: 0.6-1.0; Zr: 0.05-0.18; Ag: 0.0-0.5; Mn: 0.0-0.5; Fe+Si?0.20; Zn?0.15; at least one element from among: Ti: 0.01-0.15; Sc: 0.05-0.3; Cr: 0.05-0.3; Hf: 0.05-0.5; other elements ?0.05 each and ?0.15 total, remainder aluminum. The invention also relates to the process for producing said product. The products according to the invention are particularly useful in the production of thick aluminum products intended for producing structural elements in the aeronautical industry.
    Type: Grant
    Filed: June 22, 2010
    Date of Patent: September 7, 2021
    Assignee: CONSTELLIUM ISSOIRE
    Inventors: Timothy Warner, Christophe Sigli, Cedric Gasqueres, Armelle Danielou
  • Patent number: 11110515
    Abstract: The present disclosure relates to a process and an apparatus for producing powder particles by atomization of a feed material in the form of an elongated member such as a wire, a rod or a filled tube. The feed material is introduced in a plasma torch. A forward portion of the feed material is moved from the plasma torch into an atomization nozzle of the plasma torch. A forward end of the feed material is surface melted by exposure to one or more plasma jets formed in the atomization nozzle. The one or more plasma jets being includes an annular plasma jet, a plurality of converging plasma jets, or a combination of an annular plasma jet with a plurality of converging plasma jets. Powder particles obtained using the process and apparatus are also described.
    Type: Grant
    Filed: February 7, 2020
    Date of Patent: September 7, 2021
    Inventors: Maher I. Boulos, Jerzy W. Jurewicz, Alexandre Auger
  • Patent number: 11104979
    Abstract: The present invention relates to a powder mixture for three-dimensional (3D) printing of a cermet or a cemented carbide body. The powder mixture includes 65-85 wt % of porous cemented carbide or cermet particles of a median particle size (D50) of 10-35 ?m, and 15-35 wt % of a dense cemented carbide or cermet particles of a median particle size (D50) of 3-10 ?m. The present invention also relates to a method of making a cermet or cemented carbide body, the method including the steps of forming the powder mixture, 3D printing a body using the powder mixture and a printing binder and thereby forming a 3D printed cermet or cemented carbide green body and sintering the green body and to form a cermet or cemented carbide body.
    Type: Grant
    Filed: April 6, 2017
    Date of Patent: August 31, 2021
    Assignee: SANDVIK INTELLECTUAL PROPERTY AB
    Inventors: Carl-Johan Maderud, John De Flon
  • Patent number: 11103848
    Abstract: The present development is a reactor system for the production of nanostructures. The reactor system comprises a conical reactor body designed to maintain an upwardly directed vertical plasma flame and hydrocarbon flame. The reactor system further includes a metal powder feed that feeds into the plasma flame, a cyclone and a dust removal unit. The system is designed to produce up to 100 grams of metal oxide nanomaterials per minute.
    Type: Grant
    Filed: August 15, 2017
    Date of Patent: August 31, 2021
    Assignee: Advanced Energy Materials, LLC
    Inventors: Mahendra Sunkara, Tu Quang Nguyen, Lukus Guhy, William Paxton
  • Patent number: 11090719
    Abstract: A powder metal compact is disclosed. The powder metal compact includes a cellular nanomatrix comprising a nanomatrix material. The powder metal compact also includes a plurality of dispersed particles comprising a particle core material that comprises an Al—Cu—Mg, Al—Mn, Al—Si, Al—Mg, Al—Mg—Si, Al—Zn, Al—Zn—Cu, Al—Zn—Mg, Al—Zn—Cr, Al—Zn—Zr, or Al—Sn—Li alloy, or a combination thereof, dispersed in the cellular nanomatrix.
    Type: Grant
    Filed: February 14, 2018
    Date of Patent: August 17, 2021
    Assignee: BAKER HUGHES, A GE COMPANY, LLC
    Inventor: Zhiyue Xu
  • Patent number: 11085106
    Abstract: The present invention relates to a powder for three-dimensional printing of a cermet or a cemented carbide body. The powder has 30-70 vol % of the particles that are <10 ?m in diameter. The present invention also relates to a method of making a cermet or cemented carbide body. The method includes the steps of forming the powder, 3D printing a body using the powder together with a printing binder to form a 3D printed cermet or cemented carbide green body and subsequently sintering the green body to form a cermet or cemented carbide body.
    Type: Grant
    Filed: November 30, 2016
    Date of Patent: August 10, 2021
    Assignee: SANDVIK INTELLECTUAL PROPERTY AB
    Inventor: John De Flon
  • Patent number: 11077499
    Abstract: A controllable preparation method for a plasmonic nanonail structure is provided. A size of a nanomaterial can be controlled at sub-wavelength. The nanomaterial has good localized surface plasmon resonance effect, and the optical, electrical and mechanical properties of the nanometer material all can be regulated. The plasmonic nanonail is composed of two parts, i.e., a silver nanorod, a gold nanorod or a silver-gold-silver alloy nanorod and an approximate equilateral triangular nano-silver plate growing on the nanorod. A length of the nanorod is controlled within 20-30 nanometers, a diameter of the nanorod is controlled within 10-200 nanometers, a side length of the triangular nano-silver plate is controlled within 20 nanometers to 2 microns, and a size of the triangular plate is less than or equal to the length of the nanorod.
    Type: Grant
    Filed: May 28, 2018
    Date of Patent: August 3, 2021
    Assignee: Southeast University
    Inventors: Xiaoyang Zhang, Tong Zhang, Xiaomei Xue, Yanyan Qin
  • Patent number: 11078594
    Abstract: The present invention relates to a manufacturing method for single crystalline metal foil including: thermally treating poly-crystalline metal foil positioned to be spaced apart from a base to manufacture single crystalline metal foil, and a single crystalline metal foil manufactured thereby. According to the present invention, single crystalline metal foil having a large area may be obtained by thermally treating the poly-crystalline metal foil under a condition at which stress applied to the poly-crystalline metal foil is minimized.
    Type: Grant
    Filed: July 12, 2017
    Date of Patent: August 3, 2021
    Assignees: INSTITUTE FOR BASIC SCIENCE, UNIST(ULSAN NATIONAL INSTITUTE OF SCIENCE AND TECHNOLOGY)
    Inventors: Rodney S. Ruoff, Sunghwan Jin