Patents Examined by Gerald McClain
  • Patent number: 11862494
    Abstract: A crane monitoring system includes a first detection apparatus, a processing apparatus and a second detection apparatus. The first detection apparatus is configured to detect a position of a crane, to send a first detection signal when the crane is located above a Front Opening Unified Pod (FOUP) load port of a semiconductor processing device, and to send a second detection signal when the crane leaves a space above the FOUP load port. The processing apparatus is configured to generate a start control signal responsive to receiving the first detection signal, and to generate a stop control signal responsive to receiving the second detection signal. The second detection apparatus is configured to start a detection of whether there is a foreign matter between the crane and the FOUP load port after receiving the start control signal, and to stop the detection after receiving the stop control signal.
    Type: Grant
    Filed: September 8, 2021
    Date of Patent: January 2, 2024
    Assignee: CHANGXIN MEMORY TECHNOLOGIES, INC.
    Inventor: Wei Feng
  • Patent number: 11851289
    Abstract: A conveyance system discriminates the front and back of a frame wafer without human intervention. A frame is partially formed asymmetrically with respect to a predetermined center line when viewed in a direction orthogonal to a surface of a wafer. The conveyance system includes a hand configured to hold the frame so that the frame extends in a predetermined virtual plane, a first sensor configured to detect a portion of the frame held on the hand and located in a predetermined first region in the virtual plane, a second sensor configured to detect a portion of the frame held on the hand and located in a second region opposite to the first region across the center line, and a controller configured to determine the front and back of the frame wafer based on a detection result obtained by the first sensor and a detection result obtained by the second sensor.
    Type: Grant
    Filed: September 23, 2020
    Date of Patent: December 26, 2023
    Assignee: Sinfonia Technology Co., Ltd.
    Inventors: Hiroaki Nakamura, Toshihiro Kawai, Kosuke Sugiura, Gengoro Ogura, Yasushi Taniyama
  • Patent number: 11854851
    Abstract: A closed gas circulation system may include a sealed plenum, circulation fans, and a fan filter unit (FFU) inlet to contain, filter, condition, and re-circulate a gas through a chamber of an interface tool. The gas provided to the chamber is maintained in a conditioned environment in the closed gas circulation system as opposed to introducing external air into the chamber through the FFU inlet. This enables precise control over the relative humidity and oxygen concentration of the gas used in the chamber, which reduces the oxidation of semiconductor wafers that are transferred through the chamber. The closed gas circulation system may also include an air-flow rectifier, a return vent, and one or more vacuum pumps to form a downflow of collimated gas in the chamber and to automatically control the feed-forward pressure and flow of gas through the chamber and the sealed plenum.
    Type: Grant
    Filed: March 5, 2021
    Date of Patent: December 26, 2023
    Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.
    Inventors: Jyh-Shiou Hsu, Chyi-Tsong Ni, Mu-Tsang Lin, Su-Horng Lin
  • Patent number: 11850694
    Abstract: A drive mechanism of a transfer tool configured to drive a swing axis and tilts the workpiece includes: a motor; a speed reducer including an output shaft arranged in parallel to the swing axis and configured to reduce speed of rotation of the motor; and a link mechanism configured to couple the swing axis with the output shaft, in which the link mechanism includes a first link portion fixed to the output shaft at a middle portion in a length direction thereof; a second link portion fixed to the swing axis at a middle portion in a length direction thereof; a third link portion that couples one end portions of the first link portion and the second link portion with each other in a rotatable manner; and a fourth link portion that couples other end portions of the first link portion and the second link portion with each other in a rotatable manner, in which the first link portion and the second link portion are arranged in parallel to each other, and in which the third link portion and the fourth link portion ar
    Type: Grant
    Filed: December 1, 2020
    Date of Patent: December 26, 2023
    Assignee: FANUC CORPORATION
    Inventor: Shun Suyama
  • Patent number: 11848222
    Abstract: A system for a semiconductor fabrication facility (FAB) includes an orientation tool and a transporting tool configured to transport at least one customized part. The orientation tool includes a port configured to receive the workpiece, a sensor configured to detect an orientation of the workpiece received in the port and a rotation mechanism configured to turn the workpiece received in the port.
    Type: Grant
    Filed: July 9, 2020
    Date of Patent: December 19, 2023
    Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY LTD.
    Inventors: Chuan Wei Lin, Fu-Hsien Li, Yong-Jyu Lin, Rong-Shen Chen, Chi-Feng Tung, Hsiang Yin Shen
  • Patent number: 11845180
    Abstract: A quick change end effector system for use with a robot includes a quick change end effector configured for application to a task to be completed by a robot, the quick change end effector further comprising an end effector magnet, and a robotic manipulator configured to lock to the end effector, the robotic manipulator further configured to use the end effector to complete the task, the robotic manipulator comprising a manipulator magnet, the manipulator magnet being configured to magnetically attract the end effector magnet, thereby locking the manipulator in a mechanically strong connection to the quick change end effector, wherein upon disengagement of the magnetic attraction locking the manipulator to the quick change end effector, the quick change end effector can be quickly removed from the manipulator.
    Type: Grant
    Filed: July 20, 2019
    Date of Patent: December 19, 2023
    Assignee: Zebra Technologies Corporation
    Inventors: Michael Ferguson, Mark Medonis
  • Patent number: 11837494
    Abstract: An adjustable joint for insertion into a linkage of a substrate handler utilized for substrate processing. The adjustable joint allows for adjusting the pitch and roll of an attached link. Such adjustment may permit aligning a pickup surface of an end effector to a desired plane. Once adjusted, the joint may be fixed to maintain the desired orientation of the attached link. The adjustable joint allows for correcting deflection of a pickup surface of an end effector relative to a desired pickup plane due to, for example, drooping caused by high temperature usage, mechanical tolerances and/or installation errors.
    Type: Grant
    Filed: October 7, 2022
    Date of Patent: December 5, 2023
    Assignee: ASM IP Holding B.V.
    Inventors: KiHyun Kim, Sam Kim, Rutvij Naik
  • Patent number: 11837485
    Abstract: Substrate holding hand including a base plate spreading from base toward tip end sides, part of base plate located at base end side, fixed to hand tip portion, holding position at base plate, engaging claw at part of base plate located at tip end side, engaging claw configured to engage part of edge of substrate in vertical or inclined postures, part of edge located lower than center of substrate, moving portion at base end side of holding position and configured to move toward tip end side, and plurality of rotating bodies at the moving portion, being pressed by movement against edge of substrate located lower than holding position and engaged with claw, and plurality of rotating bodies pushing substrate upward holding position while rotating along edge of substrate.
    Type: Grant
    Filed: January 29, 2018
    Date of Patent: December 5, 2023
    Assignee: KAWASAKI JUKOGYO KABUSHIKI KAISHA
    Inventors: Tetsuya Yoshida, Ryosuke Kanamaru, Shinya Kinoshita, Takayuki Fukushima
  • Patent number: 11833662
    Abstract: A collar may be provided having an aperture through it through which the turret of a wafer handling robot may be extended or retracted. The collar may have one or more radial gas passages. Gas directed inwards towards the turret from the radial passage(s) may turn downward when it strikes the turret. A bellows may be optionally affixed to the bottom of the turret and to the bottom of the base such that the volume of the base occupied by the turret and the bellows remains generally fixed regardless of the degree to which the turret is extended from the base.
    Type: Grant
    Filed: February 23, 2021
    Date of Patent: December 5, 2023
    Assignee: Lam Research Corporation
    Inventors: Charles N. Ditmore, Richard M. Blank
  • Patent number: 11823934
    Abstract: A wafer stocker capable of further improving an environment around wafers is provided. The wafer stocker includes a housing, a loading device provided on a front surface of the housing, a wafer cassette shelf arranged in the housing, a wafer transfer robot configured to move the wafers from a transfer container mounted on the loading device to a wafer cassette in the wafer cassette shelf, a wafer cassette delivery device configured to move the wafer cassette in the wafer cassette shelf to a stage having a different height, and a fan filter unit configured to generate a laminar flow in a wafer transfer space and in a wafer cassette transfer space.
    Type: Grant
    Filed: February 28, 2023
    Date of Patent: November 21, 2023
    Assignee: Sinfonia Technology Co., Ltd.
    Inventors: Yasushi Taniyama, Toshihiro Kawai
  • Patent number: 11823937
    Abstract: A calibration object is retrieved, by a first robot arm of a transfer chamber, from a processing chamber connected to the transfer chamber and placed in a load lock connected to the transfer chamber. The calibration object is retrieved from the load lock by a second robot arm of a factory interface connected to the load lock and placed at an aligner station housed in or connected to the factory interface. The calibration object has a first orientation at the aligner station. A difference is determined between the first orientation and an initial target orientation at the aligner station. A first characteristic error value associated with the processing chamber is determined based on the determined difference. The first characteristic error value is recorded in a storage medium. The aligner station is to use the first characteristic error value for alignment of objects to be placed in the processing chamber.
    Type: Grant
    Filed: August 11, 2020
    Date of Patent: November 21, 2023
    Assignee: Applied Materials, Inc.
    Inventors: Nicholas Michael Bergantz, Andreas Schmid, Leon Volfovski, Sanggyum Kim, Damon Cox, Paul Wirth
  • Patent number: 11817342
    Abstract: A wafer access assembly, a wafer access device and a wafer carrier are provided. The wafer access device includes a base, a shaft, a plurality of couple plates, a plurality of arms, and a stretchable component. The base includes a groove. The shaft extends into the groove and is capable of sliding into the groove. The plurality of couple plates mounting on the shaft. Each of the plurality of couple plates includes a plate body and a through hole on the plate body for the shaft passing through. Each of the plurality of arms is extended from an end of each of the plurality of couple plates. The stretchable component includes a plurality of connecting side walls connecting adjacent couple plates together. The plurality of stretchable component are capable of changing a distance between adjacent couple plates.
    Type: Grant
    Filed: October 25, 2022
    Date of Patent: November 14, 2023
    Assignee: DLY TECHNOLOGIES INC.
    Inventor: Shih Feng Pan
  • Patent number: 11810807
    Abstract: When processing of all the wafers accommodated in a first cassette mounted on a first cassette stage is ended, the last wafer is conveyed out from a holding surface of a chuck table, and the holding surface becomes vacant, the wafer accommodated in a second cassette mounted on a second cassette stage is immediately conveyed onto the holding surface, by control by a conveyance control section. When the wafer to be held by the holding surface is changed from the wafer conveyed out from the first cassette to the wafer conveyed out from the second cassette, processing conditions are changed over to the processing conditions corresponding to the second cassette stage, by changeover control by a changeover section.
    Type: Grant
    Filed: August 17, 2021
    Date of Patent: November 7, 2023
    Assignee: DISCO CORPORATION
    Inventors: Akiko Kigawa, Nobuyuki Fukushi
  • Patent number: 11787042
    Abstract: A transport apparatus including a drive with a drive axis and a first arm connected to the drive. The first arm includes a first link, a second link and an end effector connected in series with the drive. The end effector includes a substrate support section and a leg connecting the substrate support section to a wrist joint of the end effector with the second link. The leg has a first section connected to the wrist joint, a second section connected to the substrate support section, and a bend portion between the first and second sections such that the first and second sections are angled or offset relative to each other. Connection of the leg to the second link at the wrist joint is offset relative to a centerline of the substrate support section and offset relative to the drive axis.
    Type: Grant
    Filed: December 8, 2020
    Date of Patent: October 17, 2023
    Assignee: Persimmon Technologies Corporation
    Inventors: Martin Hosek, Christopher Hofmeister
  • Patent number: 11791193
    Abstract: A first sensor is disposed in such a way that optical axes of a light emitting element and a light receiving element thereof are parallel to a left-right direction. A second sensor is disposed in such a way that optical axes of a light emitting element and a light receiving element thereof are parallel to a front-rear direction. When a position of a wafer to be loaded on a loading portion is taught, a position of the loading portion or a teaching jig to be loaded on the loading portion in the front-rear direction is detected by the first sensor by moving a hand in the front-rear direction by a moving mechanism, and a position of the loading portion or the teaching jig in the left-right direction is detected by the second sensor by moving the hand in the left-right direction by the moving mechanism.
    Type: Grant
    Filed: September 29, 2021
    Date of Patent: October 17, 2023
    Assignee: NIDEC SANKYO CORPORATION
    Inventor: Wataru Murata
  • Patent number: 11776832
    Abstract: A transfer system has a storage device including a plurality of shelves, each of the shelves including a placement portion in which an opening region is formed and on which the article is placed and an attaching portion provided according to a position of the placement portion; and a transfer device used for transferring the article, from the one side with respect to the transfer target shelf. The transfer device has a main unit portion attached to the attaching portion of the transfer target shelf from the one side, a moving portion including a grip portion and being capable of supporting the article and configured to move along the one direction, and an elevating portion configured to elevate the moving portion through the opening region of the transfer target shelf.
    Type: Grant
    Filed: June 16, 2020
    Date of Patent: October 3, 2023
    Assignee: Murata Machinery, Ltd.
    Inventor: Taito Uenoyama
  • Patent number: 11769682
    Abstract: A storage apparatus to store cassettes for substrates comprising a moveable base plate constructed and arranged to hold cassettes, an outer wall provided with an opening to receive and remove the cassettes from the base plate, and a moving device constructed and arranged to move the base plate with respect to the opening. The storage apparatus is provided with a stationary sensor near the opening for detecting at least one of a presence and a correct orientation of a substrate cassette on the base plate at the opening.
    Type: Grant
    Filed: September 9, 2021
    Date of Patent: September 26, 2023
    Assignee: ASM IP Holding B.V.
    Inventors: Adriaan Garssen, Edwin den Hartog-Besselink
  • Patent number: 11759954
    Abstract: A calibration object is placed at a target orientation in a station of an electronics processing device by a first robot arm, and then retrieved from the station by the first robot arm. The calibration object is transferred to an aligner station using the first robot arm, a second robot arm and/or a load lock, wherein the calibration object has a first orientation at the aligner station. The first orientation at the aligner station is determined. A characteristic error value is determined based on the first orientation. The aligner station is to use the characteristic error value for alignment of objects to be placed in the first station.
    Type: Grant
    Filed: April 28, 2020
    Date of Patent: September 19, 2023
    Assignee: Applied Materials, Inc.
    Inventors: Nicholas Michael Bergantz, Damon K. Cox, Alexander Berger
  • Patent number: 11764092
    Abstract: The substrate transfer apparatus includes a planar motor provided in a transfer chamber and having coils arranged therein; a transfer unit movable on the planar motor; and a control unit configured to control an energization of the coils. The transfer unit includes two bases having magnets arranged thereon and configured to be movable on the planar motor, a substrate support member configured to support a substrate, and a link mechanism configured to connect the two bases and the substrate support member to each other.
    Type: Grant
    Filed: November 20, 2020
    Date of Patent: September 19, 2023
    Assignee: TOKYO ELECTRON LIMITED
    Inventors: Tatsuo Hatano, Tetsuya Miyashita, Naoki Watanabe, Naoyuki Suzuki
  • Patent number: 11718476
    Abstract: A tray feeder mechanism comprising a plurality of trays within a tray feeder, each tray including a tray handle, and a gripper positioned within a gripping area defined by the tray handles, wherein the gripper is configured to remove a tray from the tray feeder when the tray feeder stops.
    Type: Grant
    Filed: October 3, 2020
    Date of Patent: August 8, 2023
    Assignee: Bright Machines, Inc.
    Inventors: Gregory Brusilovski, Arkady Nayman