Patents Examined by Helen F. Lee
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Patent number: 5281664Abstract: A novel process of sequentially mixing polymers comprisinga. mixing together and melt blending impact modifier and semicrystalline polymer to form a preblend, andb. mixing together and melt blending the preblend with amorphous polymer,and polymer compositions produced as a result of the novel process are disclosed.Type: GrantFiled: July 20, 1992Date of Patent: January 25, 1994Assignee: Ford Motor CompanyInventors: Amos Golovoy, Mo-Fung Cheung
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Patent number: 5280104Abstract: A process for preparing poly(arylene sulfide) with reduced metal contamination is produced by contacting a dihaloaromatic compound, a sulfur source, a polar organic compound, and an alkali metal carboxylate in a reaction vessel wherein at least the liquid contacting parts of the vessel are constructed of titanium. In another aspect of the invention a polymer produced by the above described process is provided.Type: GrantFiled: June 30, 1992Date of Patent: January 18, 1994Assignee: Phillips Petroleum CompanyInventors: Jon F. Geibel, Harold D. Yelton
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Patent number: 5278261Abstract: Low temperature heat curable arylene sulfide copolymer compositions which are particularly suitable for use in coating applications are provided. The compositions basically comprise a first arylene sulfide copolymer having unsubstituted para- and ortho-aromatic sulfide repeating units in the polymer chain, and a second arylene sulfide copolymer having unsubstituted para-aromatic sulfide repeating units and alkyl-substituted aromatic sulfide repeating units in the polymer chain.Type: GrantFiled: December 8, 1992Date of Patent: January 11, 1994Assignee: Phillips Petroleum CompanyInventors: Roy F. Wright, Michael C. Yu
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Patent number: 5276107Abstract: A polymer composition for forming in-situ composite molded articles is provided. The polymer composition comprises a polyphenylene sulfide matrix resin, a thermotropic liquid crystal polymer, and a non-crystalline polymer. The polymer composition may be melt injected or melt extruded to form in-situ composite molded articles having improved mechanical properties.Type: GrantFiled: June 1, 1992Date of Patent: January 4, 1994Assignee: Korea Institute of Science and TechnologyInventors: Kwang U. Kim, Byoung C. Kim, Soon M. Hong
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Patent number: 5276111Abstract: Disclosed is a composition comprising an admixture of(A) from 99 to 1 weight percent, based on the weight of the admixture, of a copoly(arylene sulfide) and(B) from 1 to 99 weight percent, based on the weight of the admixture, of a poly(aryl sulfone).Type: GrantFiled: January 29, 1993Date of Patent: January 4, 1994Assignee: Eastman Kodak CompanyInventors: Shriram Bagrodia, David R. Fagerburg, Joseph J. Watkins, Paul B. Lawrence
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Patent number: 5270375Abstract: A polyarylene sulfide resin composition comprising 60-99 parts by weight of a polyarylenesulfide resin (A), 40-1 parts by weight of a polyorganosiloxane graft copolymer (B) prepared by grafting a vinyl monomer on a polyorganosiloxane rubber having a degree of swelling in a range of 3-50 measured using toluene as a solvent and an average particle size in a range of 0.15 .mu.m-0.5 .mu.m and being copolymerized with a graft-linking agent, where the total amount of the (A) component and the (B) component is 100 parts by weight, and 0-150 parts by weight of a reinforcing filler (C). A polyarylene sulfide resin composition according to the present invention is excellent in impact resistance, heat resistance, mechanical strength and moldability and useful for an engineering plastic.Type: GrantFiled: October 27, 1992Date of Patent: December 14, 1993Assignee: Mitsubishi Rayon Co., Ltd.Inventors: Naoki Yamamoto, Akira Yanagase, Hiroshi Mori, Akira Nakata
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Patent number: 5268451Abstract: The present invention discloses a process for producing a granular polyarylene sulfide which has a high melt viscosity and a high degree of cross-linkage, becomes gel under melting and is easy to handle in the production and the fabrication thereof.The process disclosed herein comprises (1) a step (A) an initial-stage polymerization step for obtaining a polyarylene sulfide by reacting an alkali metal sulfide, a dihaloaromatic compound and a polyhaloaromatic compound, having three or more halogen substituents in a molecule, in the presence of water in an amount of 0.5 to 2.9 moles per mol of said alkali metal sulfide at a temperature in the range of 180.degree. to 235.degree. C. until the total conversion ratio of said dihalo- and polyhaloaromatic compounds reaches 50 to 98% and the melt viscosity of a polyarylene sulfide obtained at the end of the step becomes 5 to 5,000 poise, measured at 310.degree. C.Type: GrantFiled: December 3, 1992Date of Patent: December 7, 1993Assignee: Kureha Kagaku Kogyo Kabushiki KaishaInventors: Yo Iizuka, Toshio Hosokawa, Yoshinobu Itoh, Shinji Yamamoto, Kazuo Kusida, Takayuki Katto
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Patent number: 5268449Abstract: A random copolymer composed of at least one arylene sulfide segment and at least one arylene aulfide sulfone segment is prepared by contacting at least one dihaloaromatic sulfide having a formula of X--Ar(R).sub.n --S--Ar.sup.1 (R.sup.1).sub.n --X.sup.1, with a mixture comprising at least one sulfur source and at least one dihaloaromatic sulfone having a formula of X.sup.2 --Ar.sup.2 (R.sup.2).sub.n --S(O.sub.2)--Ar.sup.3 (R.sup.3).sub.n --X.sup.3 in the presence of a polar organic compound under polymerization conditions to synthesize a random copolymer; where X, X.sup.1, X.sup.2, and X.sup.3 can be the same or different halogens and are each selected from the group consisting of fluorine, chlorine, bromine and iodine; Ar, Ar.sup.1, Ar.sup.2, and Ar.sup.3 are each an arylene group; R, R.sup.1, R.sup.2, and R.sup.Type: GrantFiled: November 16, 1992Date of Patent: December 7, 1993Assignee: Phillips Petroleum CompanyInventors: Dwayne R. Senn, Rex L. Bobstein, Owen H. Decker, Carlton E. Ash, Darryl R. Fahey, Jon F. Geibel
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Patent number: 5266621Abstract: A high strength, thermally resistant, fire retardant, composition of matter is provided comprising (A) about 99.5 to about 75 weight percent of unmodified polymethylpentene where the weight percent of polymethylpentene is based on the total weight of A and B; and (B) about 0.5 to about 25 weight percent of polyphenylene sulfide where the weight percent of polyphenylene sulfide is based on the total weight of A, and B; (C) about 10 to about 67 weight percent of a reinforcer where the weight percent of the reinforcer is based on the total weight of A, B, C, and D; (D) optionally about 5 to about 45 weight percent of a flame retardant where the weight percent of the flame retardant is based on the total weight A, B, C and D.Type: GrantFiled: August 10, 1992Date of Patent: November 30, 1993Assignee: Phillips Petroleum CompanyInventor: Edwin Boudreaux, Jr.
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Patent number: 5262517Abstract: Disclosed herein are a process for the preparation of a carboxylated arylene thioether oligomer, in which an alkali metal sulfide is caused to act on a poly(arylene thioether) so as to depolymerize the poly(arylene thioether), thereby preparing an alkali thiolate-containing oligomer, and a carboxylating agent is then caused to act on the alkali thiolate-containing oligomer, thereby forming the carboxylated arylene thioether oligomer, and a process for the production of an arylene thioether copolymer, wherein the carboxylated arylene thioether oligomer alone, which has been obtained in accordance with this preparation process, or a mixture of the carboxylated oligomer in an amount of at least 50 wt. % and another carboxylic compound in an amount less than 50 wt. % is reacted with an alkylenediol or an alkylenediol and a polyester or an alkylene diol and a lactone.Type: GrantFiled: March 27, 1992Date of Patent: November 16, 1993Assignee: Kureha Kagaku Kogyo K.K.Inventors: Hiroyuki Sato, Mitsuru Hoshino, Yukichika Kawakami
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Patent number: 5256743Abstract: Disclosed herein is a poly(arylene thioether) resin composition comprising 100 parts by weight of a poly(arylene thioether) (A) having a shear rate dependence value of melt viscosity at 310.degree. C. of 2.2-3.0 and a crystallization temperature of 175.degree.-210.degree. C., and 20-400 parts by weight of a poly(arylene thioether) (B) having a shear rate dependence value of melt viscosity at 310.degree. C. of 1.0-2.0 and a crystallization temperature of 220.degree.-260.degree. C. The resin portion consisting of the poly(arylene thioethers) (A) and (B) in the resin composition has a melt viscosity of 1,400-3,500 poises as measured at 310.degree. C. and a shear rate of 1,200 sec.sup.-1, a shear rate dependence value of melt viscosity at 310.degree. C. of 1.5-2.3, and a crystallization temperature of 205.degree.-230.degree. C. Extruded products such as a tubular extruded article obtained from the resin composition are also disclosed.Type: GrantFiled: February 13, 1991Date of Patent: October 26, 1993Assignee: Kureha Kagaku Kogyo K.K.Inventors: Toshio Enoki, Yasuo Sakaguchi
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Patent number: 5256763Abstract: Disclosed herein is a process for the production of a granular poly(arylene thioether) copolymer by polymerizing an alkali metal sulfide with dihalo-aromatic compounds including at least one dihalo-aromatic carboxylic acid in a polar solvent containing water. Upon the polymerization, at least a part of the dihalo-aromatic carboxylic acid is converted into an alkaline earth metal salt in advance, the hydroxide and/or oxide of an alkaline earth metal is added together with the dihalo-aromatic carboxylic acid to the polymerization reaction system, or the hydroxide and/or oxide of an alkaline earth metal is added together with an alkaline earth metal salt of the dihalo-aromatic carboxylic acid and the dihalo-aromatic carboxylic acid to the polymerization reaction system.Type: GrantFiled: November 26, 1991Date of Patent: October 26, 1993Assignee: Kureha Kagaku Kogyo K.K.Inventors: Mitsuru Hoshino, Yukichika Kawakami, Takayuki Katto
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Patent number: 5252679Abstract: A polyarylene sulfide composition comprises (A) 99 to 20 parts by weight of polyarylene sulfide, (B) 1 to 80 parts by weight of a polyamide and (C) 0.01 to 5 parts by weight, based on 100 parts by weight of (A) and (B) in total, of an alkoxysilane. It may further comprise (D) up to 400 parts by weight of a filler in the form of fiber, particles or plates. It can be produced by blending (A), (B), (C) and (D) with one another and melt-kneading the blend for at least 30 seconds while heated.Type: GrantFiled: December 6, 1990Date of Patent: October 12, 1993Assignee: Polyplastics Co., Ltd.Inventors: Hajime Serizawa, Hiroyuki Sano, Masaru Kubota, Katsumi Uota, Toshifumi Nonaka
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Patent number: 5252640Abstract: Compositions and a method are provided for forming a coated wood product having the appearance and texture of wood grain, which conceals joints on the wood surface and which is capable of accepting conventional wood stain.Type: GrantFiled: February 7, 1992Date of Patent: October 12, 1993Assignee: Marley Mouldings Inc.Inventor: Carroll W. Cope
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Patent number: 5250636Abstract: Disclosed herein is a poly(arylene thioether-ketone-ketone) copolymer comprising (A) at least one poly(arylene thioether-ketone-ketone) segment having predominant recurring units of the formula ##STR1## and (B) at least one poly(arylene thioether) segment having predominant recurring units of the formula ##STR2## (a) the ratio of the total amount of the poly(arylene thioether) segment (B) to the total amount of the poly(arylene thioether-ketone-ketone) segment (A) ranging from 0.1 to 9 by weight, (b) the weight-average molecular weight of the poly(arylene thioether) segment (B) being at least 200 but lower than 1000, and (c) said copolymer having a melt viscosity of 2-100,000 poises as measured at 380.degree. C. and a shear rate of 1,200/sec as well as a production process of the poly(arylene thioether-ketone-ketone) copolymer.Type: GrantFiled: April 18, 1991Date of Patent: October 5, 1993Assignee: Kureha Kagaku Kogyo K.K.Inventors: Yoshikatsu Satake, Yoshiyuki Inaguma, Jiro Masuko
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Patent number: 5248730Abstract: The present invention provides:(1) a polyarylenesulfide resin composition comprising 60 to 99 wt. % of polyarylenesulfide and 40 to 1 wt. % of acrylonitrile-butadiene rubber which has been hydrogenated to the extent that the unsaturation degree is not more than 7 mol % (First Composition);( (2) a polyarylenesulfide resin composition comprising 100 parts by weight of the First Composition and 0.05 to 5 parts by weight of an epoxy resin (Second Composition);(3) a polyarylenesulfide resin composition comprising 100 parts by weight of the First Composition and 5 to 200 parts by weight of a fibrous reinforcing material and/or an inorganic filler (Third Composition); and(4) a polyarylenesulfide resin composition comprising 100 parts by weight of the Second Composition and 5 to 200 parts by weight of a fibrous reinforcing material and/or an inorganic filler (Fourth Composition).Type: GrantFiled: December 6, 1991Date of Patent: September 28, 1993Assignee: Idemitsu Petrochemical Co., Ltd.Inventor: Shinobu Yamao
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Patent number: 5248743Abstract: Disclosed herein are a poly(arylene thioether) block copolymer alternately comprising (A) at least one poly(arylene thioetherketoneketone) block having predominant recurring units of the formula ##STR1## and (B) at least one poly(arylene thioether) block having predominant recurring units of the formula ##STR2## (a) the ratio of the total amount of the poly(arylene thioether) block (B) to the total amount of the poly(arylene thioetherketone) block (A) being within a range of 0.1-9 by weight, (B) the weight average molecular weight of the poly(arylene thioether) block (B) being at least 1,000, and (c) said block copolymer having a melt viscosity of 2-100,000 poises as measured at 380.degree. C. and a shear rate of 1,200/sec as well as a production process of the block copolymer.Type: GrantFiled: December 26, 1990Date of Patent: September 28, 1993Assignee: Kureha Kagaku Kogyo K.K.Inventors: Yoshikatsu Satake, Yoshiyuki Inaguma, Shinji Yamamoto
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Patent number: 5247063Abstract: This invention relates to a process for the purification of optionally branched polyarylene sulphides (PPS). Polyarylene sulphides which have been purified according to the invention are distinguished by the reduced amount of ash-forming impurities contained in them.Type: GrantFiled: June 12, 1992Date of Patent: September 21, 1993Assignee: Bayer AktiengesellschaftInventors: Wolfgang Alewelt, Franz Alfes, Wolfgang Eisermann, Erhard Tresper
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Patent number: 5244975Abstract: An aromatic polysulfone resin composition improved in dispersibility of fluorocarbon polymer comprising 0.3 to 50 parts by weight of a low molecular weight fluorocarbon polymer fluorinated up to its molecular end, having a flow temperature of 350.degree. C. or lower as measured by the following method, and 100 parts by weight of an aromatic polysulfone resin:Flow temperature: A temperature at which melt viscosity reaches 48,000 poises when a molten sample is extruded from a nozzle (1 mm in inner diameter and 10 mm in length) of a capillary rheometer under a load of 100 kg/cm.sup.2 at a temperature elevation speed of 4.degree. C./minute.Type: GrantFiled: February 27, 1991Date of Patent: September 14, 1993Assignee: Sumitomo Chemical Company, LimitedInventors: Kuniaki Asai, Tadayasu Kobayashi, Mituo Maeda
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Patent number: 5237022Abstract: Brittleness of polyphenylene sulfide resins is significantly reduced and contrariwise toughness thereof is remarkably enhanced by a two-stage process which comprises the steps of subjecting a polyphenylene sulfide resin as synthesized to a thermal treatment under an inert atmosphere at a temperature above 200.degree. C. so as to give a substantially linearly grown polyphenylene sulfide resin having an increased melt viscosity of not less than 800 poises, and then curing the substantially linear resin by heating it under an oxidative atmosphere at a temperature above 200.degree. C. so as to produce a polyphenylene sulfide resin having a still more increased melt viscosity of not less than 5,000 poises.Type: GrantFiled: May 14, 1992Date of Patent: August 17, 1993Assignee: Tosoh CorporationInventors: Shinji Tanaka, Hiroshi Inoue