Abstract: The invention features a method of fabricating a printed circuit board using a modular technique. Sub-assemblies are first constructed, tested, and then subsequently incorporated into the final circuit board assembly which has a triplate geometry. Lamination of the modular sub-assemblies minimizes dielectric core thickness.

Abstract: A method of producing turbine rotor having a including vane wheel made of ceramics, a ceramic shaft formed integrally with the turbine wheel, and a metallic shaft bonded to the ceramic shaft. The hardness of a part of or the whole part of a compressor wheel-fitting shaft portion of the metallic shaft is made smaller than that of a portion of metallic shaft apart from the compressor wheel-fitting shaft, said portion being located on the turbine vane wheel side. Thereby, slackening between the compressor wheel and the fitting shaft is avoided.

Abstract: In a method of manufacturing a switch base according to the invention, blanked members are prepared, each having a common strip formed at a lower part thereof, a plurality of finger-shaped pieces extending from the common strip, fixed contact portions formed on distal end portions of respective ones of the finger-shaped pieces, and terminal portions situated between respective ones of the fixed contact portions and the common strip. Next, indentically shaped blanked members are superimposed in such a manner that the fixed contact portions thereof are spaced away from one another, and the blanked members are assembled together with the fixed contact portions being arrayed in a plurality of rows and the terminal portions being arrayed in a single row. Thereafter, a resin is molded between the fixed contact portions and the terminal portions to form a base, and the common strips are cut away to manufacture a switch base.

Abstract: A dual stream thin edge orifice disk is defined as a disk having a pair of orifices positioned to direct the flow of fluid from the interior portion of a valve into two different streams. The dual streams may be parallel or typically diverge at an angle for directing the stream to two adjacent engine valves in the situation wherein the valve is in electromagnetic fuel injector for an internal combustion engine. To have the dual streams flow in a direction that is not parallel, the area of the disk surrounding the dual orifices is embossed and the orifices are positioned along the sides of the embossment between the base and the apex thereof. The manufacturing of the accurately sized orifices in the disk is accomplished by means of a progressive die. One of the stations of the die provides a coining operation on the orifice. Such coining operation is adjustable by means of a micrometer adjustment.

Abstract: A gripping tool assembly for grip securing an eyelet to a printed circuit board. The gripping tool assembly comprises a flat blade in a blade holder. The blade has a rounded distalmost tip with tapered side edges which extend into semi-circular "curling" portions which segments any barrel of an eyelet pressed thereagainst into curled strips. A conically shaped opening in the holder shapes the non-curled portions of the blade inot biased flanges for gripping any wire inserted into the barrel of the eyelet.

Abstract: A method of manufacturing extruded flat multihole aluminum tube for heat exchangers is disclosed, which is characterized in that, in the hot extrusion of flat multihole Al-Cu or Al-Cu-Mn tubes, a plurality of tubes are extruded side by side in the longitudinal direction and Zn is flame sprayed onto both even surfaces of the tubes in the vicinity of the extrusion exit of the tubes to cover both even surfaces of the extruded tubes with Zn. The covering level of Zn is 3 to 30 g/m.sup.2.

Abstract: A method of forming a composite tubular structure, such as a drive shaft, composed of a tubular member formed of fiber reinforced resin and having metal yokes secured to the ends of the tubular member. Each yoke includes a cylindrical sleeve portion bonded in overlapping relation to the respective end of the tubular member. A plurality of longitudinally extending ribs or bosses are formed on each sleeve portion and are received in slots provided in the respective end of the tubular member. Windings of a fibrous material impregnated with a thermosetting resin can be applied over the joint between the tubular member and each sleeve portion. With this construction the torsional load is transmitted through the ribs and slots rather than through an adhesive bonded interface between the members.

Abstract: A block of electrically-conductive material which is to be formed into a body with internal and/or external surfaces that approximate hyperboloids of one sheet is placed so that its axis is set at a predetermined skew angle with relation to a travelling EDM electrode wire and the electrode wire is then moved into cutting proximity of the body. Thereafter, by revolving the body about its own axis, the external and/or internal surfaces of the body will be cut into an approximate hyperbolic surface of revolution depending upon whether the body is positioned with the cutting wire outside of the body or in a previously-formed longitudinal passage in the body. As an alternative technique, elongated channels can also be cut into the walls of the body by successively orienting the body to a selected number of angular positions with the electrode wire being either outside of the body or in a previously-formed passage in the body.

Abstract: A process and device for the length trimming of cables from a cable supply for the processing of cable ends. The cable front end is inserted by a cable feed (20, 22) in a guide channel whose rear section is located in a swivel part (28). As the cable front end impinges on a stop (102) on the swivel part (28), said swivel part swings beyond a dead center which is defined by a spring (40) which is attached eccentrically, whereafter the swivel part (8) is swung around by the spring (40) essentially 180.degree. so that the cable front end bearing on the stop (102) points opposite to the feed direction. The cable loop formed is then enlarged to the desired length by continued cable feeding, whereafter the cable rear end is severed by a knife (82). By lowering the cable, the cable ends are transferred, accurately positioned, to holders (56) by means of which they can be transported to the processing stations.

Abstract: Apparatus for installing connectors onto flat conductor cables. An improved installation station including the apparatus includes magazines for supporting a plurality of connector portions and a transport station to sequentially move them includes magazines for supporting a plurality of connector portions and an transport station to sequentially move the connectors from the magazines to the installation station. The installation station includes surfaces for retaining cables in a horizontal plane and a press having an avil and ram for coupling connector portions to the cable and to each other. The surfaces are spring biased and include abuttment surfaces for proper positioning of the cables.

Abstract: A flexibly programmable belling and tension expanding device for plate fin heat exchanger coils is carried on a shuttle or carriage that moves between first and second work stations. An operator assembles a fin plate heat exchanger unit at a work table at one work station while the device automatically bells and expands the hairpin tubes of another unit at a second station. When assembly is complete, the operator signals a programmable controller, and the shuttle brings the device to the one coil after it completes the expanding of the other, and it commences an automatic expanding operation. Then the operator removes the expanded coil and assembles another coil at the second station while the device is belling and coiling at the one station.

Abstract: A titanium face plate is perforated by laser drilling holes therethrough. A cellular core is positioned between a sound reflecting solid back plate and the face plate.

Abstract: A method and apparatus for configuring, automating and controlling the various operations performed on different products, e.g. the testing and/or repair of printed circuit boards, is presented. The apparatus includes one or more work stations and conveyor units to transport products and other components required to perform the operations on such products between such stations. The products are mounted in standardized carriers which facilitate intermixing different sizes and shapes of products without requiring adjustment to the conveyor units. The other components are adapted to also be transportable by the same conveyor units. The apparatus further includes buffering stages associated with each station for temporarily storing products and other components, and a distributed control system to facilitate the parallel processing of different types of products in accordance with a dynamic priority rating system and a preemptive scheduling technique.

Abstract: Magnet wire substrates (1) are described having a layer of polyester tape (2) wrapped thereon, including a layer of spirally wrapped and bonded polyester insulation tape (3) as the outermost layer. The two tape layers are made up of amorphous (4) and crystalline (5) segments unbonded to the wire and bonded to each other to provide the requisite electrical properties and improved physical properties including increased flexibility and ease of strippability. A single multilayer polyester insulation tape can also be used with similar properties and reduced thickness.

Abstract: A method and apparatus for repairing a control cable which includes a snap-on portion that has been damaged and rendered unserviceable. The snap-on portion normally fits on a connector in a vehicle. The method and apparatus permit the insertion on the control cable of a replacement snap-on portion without requiring the use of any tools to install the replacement portion on the control cable.

Abstract: A component insertion tool having an electric motor which is connected to a drive shaft having an orbitally vibrating head. The component is placed in the head and positioned over the correct location on a printed circuit board. The tool is turned on and the head orbitally moves the component slightly as the component and tool are pressed toward the circuit board to insert the component properly in the board. A spring allows the head to retract while the component is pressed into contract with the board.

Abstract: A glass window installed in a curved window opening of a vehicle by placing along the edge bounding said curved window opening, window-engaging fastening means. A window pane sized to fit into said window opening is flexed from an initial flat configuration into a conforming curvature of said window, while establishing engagement between said flexed window pane and said window-engaging fastening means, to temporarily hold said window pane in said conforming curvature. A weather-sealing adhesive compound placed along the confronting edges of said window pane and window opening to complete a weatherproof installation of said window pane.

Abstract: A matrix for a catalytic reactor for the purification of exhaust gas as well as a process and an arrangement for producing this matrix which has a corrugated metal strip, wound or folded, or a smooth strip and a corrugated metal strip that are wound or folded into several adjacent layers. The wound or folded layers are soldered together with one another. Radially extending indentations of small dimensions are provided at the points of the corrugated strip that border on the adjacent layers. In these indentations soldering material is received.

Abstract: Stamped formed mufflers and a process for forming stamped formed mufflers is provided. The mufflers are stamp formed from master dies having a plurality of die subsets removably mounted therein. At least one subset may include several die inserts removably mounted therein. The subset and insert dies are selected to effect the acoustical performance of the resulting muffler. Thus, a system of mufflers may be formed having generally the same pattern of tubes therein. However, selected mufflers in the system will have portions thereof which are different from other mufflers in the system, depending upon the particular die subsets selected for mounting in the master die, and the particular die inserts selected for mounting in the subsets.

Abstract: A half-round bearing including a locating tab for establishing the positioning of the bearing shell when being mounted within a bearing housing. Generating tabs according to the prior art leave a radially outwardly projecting channel in the bearing crown surface which has been found to create slivers during finishing of the bearing shell wall thickness which can adversely influence bearing life. According to this invention, the bearing material is upset by coining in a manner such that the excess material is removed during the parting line broaching operation without causing a burr to be formed on the tab. The burr can prevent proper seating of the bearing shell in the bearing housing which reduces bearing life.