Patents Examined by Jason L Savage
  • Patent number: 7510778
    Abstract: A protection part comprising at least two layers including an outer layer and an inner layer has its outer layer made of an aluminum alloy that is reinforced with particles of SiC, the SiC particle content in said alloy lying in the range 15% to 40% by weight, while the inner layer is made of an aluminum alloy that is optionally reinforced with SiC particles, the SiC particle content within the layers increasing from the inner layer towards the outer layer. The part is for use in protecting the leading edge of a blade, in particular a blade or vane in a turbomachine, a helicopter blade, or a propeller blade.
    Type: Grant
    Filed: April 13, 2006
    Date of Patent: March 31, 2009
    Assignee: SNECMA
    Inventors: Jacques Bernard, Claude Marcel Mons, Isabelle Peslerbe, Thierry Thomas
  • Patent number: 7504160
    Abstract: The invention relates to a process for producing a sliding body made up of a base body and a slide plate with a running surface arranged on the base body, wherein the slide plate and the base body are joined to one another by capacitor discharge welding. It is preferable for sliding bodies of this type to be used as a sliding shoe for hydrostatic piston engines. The running surface of the slide plate is made of a nonferrous-metal sliding bearing material produced by spray-compacting and, in particular, is made of a copper-tin-titanium alloy produced by spray-compacting and contains 13.5 to 20% by weight of tin, 0.05 to 0.5% by weight of titanium, remainder copper and optionally one or more of the elements selected from silicon, chromium and zirconium up to a total amount of 1.0% by weight, plus inevitable impurities.
    Type: Grant
    Filed: September 15, 2005
    Date of Patent: March 17, 2009
    Assignee: Wieland-Werke AG
    Inventors: Hilmar Mueller, Klaus Ohla, Michael Scharf
  • Patent number: 7494705
    Abstract: An energy dense energetic material comprising a layer of material comprising one or more metals substantially not in oxide form and a layer of material comprising one or more metals substantially in oxide form, wherein the layers in combination are energetic and have a thickness of less than or equal to approximately 100 nm.
    Type: Grant
    Filed: January 15, 2004
    Date of Patent: February 24, 2009
    Assignee: Lockheed Martin Corporation
    Inventors: Edward W. Sheridan, John Jones
  • Patent number: 7459198
    Abstract: An electroplated film is deposited over a substrate with a plating frame pattern that includes a plating field defined by a plurality of individual features. By dividing the plating field into a plurality of individual features, the delamination force at any location on the plating field is greatly reduced. Thus, a film with a large stress, such as a high moment film, may be plated to a greater thickness than is possible with conventionally plated films.
    Type: Grant
    Filed: May 28, 2004
    Date of Patent: December 2, 2008
    Assignee: Hitachi Global Storage Technologies Netherlands B.V.
    Inventors: Christian R. Bonhote, Heather K. DeSimone, John W. Lam, Matthew W. Last, Edward Hin Pong Lee, Ian R. McFadyen
  • Patent number: 7459219
    Abstract: An item made of wear resistant material, the item, in certain aspects, made by a method including forming a mass of wear resistant material, the wear resistant material comprising at least one element from the group consisting of arsenic, antimony, cerium and bismuth, wherein the at least one element is present by weight as between 0.01% to 0.0001% of a total weight of the wear resistant material, wherein the wear resistant material includes by weight percent chromium 29.10-30.00%; nickel 5.00-6.00%; titanium 1.00-2.10%; boron 3.00-3.90%; silicon 1.00-2.10%; manganese 1.10-2.00%; iron-balance.
    Type: Grant
    Filed: April 1, 2005
    Date of Patent: December 2, 2008
    Inventors: Jimmie Brooks Bolton, Billi Marie Rogers
  • Patent number: 7449251
    Abstract: A thermal barrier coating comprises a bond coating 12 made of high temperature corrosion resistance superior to a substrate 11 and a thermal barrier coating 13 made of ZrO2 series ceramics formed on the bond coating. The thermal barrier coating has cracks extending in the direction of the thickness of the barrier coat. Substantially all of the tips of the cracks have a distance between the tips and the boundary at the substrate side.
    Type: Grant
    Filed: December 8, 2004
    Date of Patent: November 11, 2008
    Assignee: Hitachi, Ltd.
    Inventors: Hideyuki Arikawa, Akira Mebata, Yoshitaka Kojima, Kunihiro Ichikawa
  • Patent number: 7449249
    Abstract: The invention relates to a spray powder for coating a substrate (2), in particular for coating a bearing part (2) of a bearing apparatus, the spray powder having at least the following composition: zinc=5% to 30% by weight, tin=1% to 10% by weight, silicon=0.1% to 3% by weight, aluminum=0.1% to 7% by weight, iron=0.01% to 2% by weight, manganese=0.01% to 4% by weight, cobalt=0.01 to 3% by weight, copper=the balance to 100% in % by weight.
    Type: Grant
    Filed: August 15, 2005
    Date of Patent: November 11, 2008
    Assignee: Sulzer Metco AG
    Inventor: Gérard Barbezat
  • Patent number: 7445853
    Abstract: The invention relates to a layered filter structure, said filter element comprises—a first layer, said first layer comprising a porous metal layer;—a second layer, said second layer comprising a self-supporting layer of sintered short metal fibers. The first and the second layer are sintered together. The layered filter structure is in particular suitable as surface filtration medium, for example for the filtration of liquids or gases.
    Type: Grant
    Filed: October 6, 2003
    Date of Patent: November 4, 2008
    Assignee: NV Bekaert SA
    Inventors: Ronny Losfeld, Johan Versieck
  • Patent number: 7442445
    Abstract: A brazing clad material is a composite material that comprises a base material and a brazing material layer formed integrally on the base material. The brazing material layer has a Ni or Ni alloy layer, a Ti or Ti alloy layer and a Fe—Ni alloy layer that are sequentially stacked in this order on the base material. The brazing material layer has a Fe concentration of 25 to 40 wt % in the entire brazing material layer. The brazing material layer satisfies a ratio of W1/W2 to be 0.56 to 0.66, where W1 is a weight of Ni contained in the entire brazing material layer and W2 is a total weight of Ni and Ti contained in the entire brazing material layer.
    Type: Grant
    Filed: December 23, 2005
    Date of Patent: October 28, 2008
    Assignee: Hitachi Cable, Ltd.
    Inventors: Hideyuki Sagawa, Hiromitsu Kuroda, Kazuma Kuroki, Humio Horii, Tetsuya Tokumitu, Nobuhito Sakuyama, Shigeru Okamoto
  • Patent number: 7438979
    Abstract: To provide a thermal spray membrane contact material, contact member and contact part and an apparatus to which they are applied, showing excellent seizure resistance and wear resistance even under high surface pressure/low speed sliding, high speed/high temperature sliding, or high surface pressure/high speed sliding.
    Type: Grant
    Filed: May 18, 2004
    Date of Patent: October 21, 2008
    Assignee: Komatsu Ltd.
    Inventors: Takemori Takayama, Tetsuo Ohnishi, Kazuo Okamura
  • Patent number: 7416789
    Abstract: A substrate for semiconductor and integrated circuit components including: a core plate containing a Group VIB metal from the periodic table of the elements and/or an anisotropic material, having a first major surface and a second major surface and a plurality of openings extending, at least partially, from the first major surface to the second major surface; and a Group IB metal from the periodic table of the elements or other high thermally conductive material filling at least a portion of the space encompassed by at least some of the openings; and optionally, a layer containing a Group IB metal from the periodic table or other high thermally conductive material disposed over at least a portion of the first major surface and at least a portion of the second major surface. The substrate can be used in electronic devices, which can also include one or more semiconductor components.
    Type: Grant
    Filed: November 1, 2004
    Date of Patent: August 26, 2008
    Assignee: H.C. Starck Inc.
    Inventors: Henry F. Breit, Rong-Chein Richard Wu, Prabhat Kumar
  • Patent number: 7407713
    Abstract: A method of casting a multi-layered metal ingot including the steps of delivering a metallic divider member into a direct chill mold, pouring a first molten metal into the mold on one side of the divider member, and pouring a second molten metal into the mold on the other side of the divider member, and allowing the first molten metal and the second molten metal solidify to form a metal ingot which includes the divider metal layer disposed there between.
    Type: Grant
    Filed: December 22, 2003
    Date of Patent: August 5, 2008
    Assignee: Alcoa Inc.
    Inventors: Raymond J. Kilmer, James L. Kirby
  • Patent number: 7407715
    Abstract: A method of brazing stainless steel components to form a complex shape such as an impeller. The method includes the steps of providing the stainless steel components shaped and formed from a selected stainless steel alloy; providing a brazing alloy having a selected composition and compatibility with stainless steel; heating the stainless steel components and brazing alloy for a controlled time to a liquidus temperature to effect brazing; cooling the stainless steel components and brazing alloy to a quench temperature substantially lower than the liquidus temperature of the brazing alloy to provide a tensile strength of greater than about 20 Ksi in the brazing alloy; and quenching the assembly from the quench temperature to a temperature of less than about 400° F. in a given time to provide a brazed assembly free of distortion and cracks with desired mechanical properties in the stainless steel components by virtue of the thermal treatment.
    Type: Grant
    Filed: May 26, 2005
    Date of Patent: August 5, 2008
    Assignee: Elliott Company
    Inventors: Kent W. Beedon, Phillip Dowson
  • Patent number: 7402349
    Abstract: The invention is directed to a magnetic thick film composition comprising particles of permanent magnetic materials dispersed in organic medium wherein the medium comprises a polymer selected from polyurethane, phenoxy and mixtures thereof, and organic solvent.
    Type: Grant
    Filed: August 29, 2006
    Date of Patent: July 22, 2008
    Assignee: E. I. du Pont de Nemours and Company
    Inventor: John Graeme Pepin
  • Patent number: 7393596
    Abstract: When an aluminum plate is bonded directly to a ceramic substrate by cooling and solidifying molten aluminum which is injected into a mold so as to contact the ceramic substrate arranged in the mold, an additive, such as a TiB alloy, Ca or Sr, for decreasing the grain size of the aluminum plate to 10 mm or less while preventing the drop in thermal conductivity of the aluminum plate from the thermal conductivity of a pure aluminum plate from exceeding 20% of the thermal conductivity of the pure aluminum plate is added to the molten aluminum. When an aluminum alloy plate of an aluminum-silicon alloy is bonded directly to a ceramic substrate by cooling and solidifying a molten aluminum-silicon alloy which is injected into a mold so as to contact the ceramic substrate arranged in the mold, an aluminum-silicon alloy containing 0.1 to 1.5 wt % of silicon and 0.03 to 0.10 wt % of boron is injected into the mold.
    Type: Grant
    Filed: September 22, 2006
    Date of Patent: July 1, 2008
    Assignee: Dowa Mining Co., Ltd.
    Inventors: Hideyo Osanai, Satoru Ideguchi
  • Patent number: 7390577
    Abstract: The invention relates to a spray powder for coating a substrate (2), in particular for coating a bearing part (2) of a bearing apparatus, the spraying powder having at least the following composition: carbon=0.1% to 1.5% by weight, manganese=0.1% to 8% by weight, sulphur=0.1% to 2% by weight, copper=0.1% to 12% by weight and iron=the balance in % by weight to 100%.
    Type: Grant
    Filed: August 15, 2005
    Date of Patent: June 24, 2008
    Assignee: Sulzer Metco AG
    Inventor: Gérard Barbezat
  • Patent number: 7381446
    Abstract: A preform and method for forming preforms and structural members are provided. The preform can be formed by cold spraying a structural material onto a base member, such that the preform has dimensions approximating the dimensions of the machined structural member to thereby reduce material waste and machining time when forming the structural member from the preform. In addition, the preforms can be plastically deformed to more closely correspond with the desired dimensions of the structural member. Further, hydrogen can be provided in a mixed stream of gas and structural material for spraying, and the resulting structural member can be subjected to a sub-atmospheric pressure to release hydrogen therefrom.
    Type: Grant
    Filed: September 20, 2006
    Date of Patent: June 3, 2008
    Assignee: The Boeing Company
    Inventor: Kevin T. Slattery
  • Patent number: 7371426
    Abstract: According to an embodiment of the invention, a repaired component is disclosed. The repaired component comprises an engine run component having a base metal substrate, a portion of the base metal substrate between about 1-3 mils in thickness and an overlying bond coat having been removed to create a remaining base metal substrate of reduced thickness. The repaired component further comprises a lower growth environmental bond coating comprising an alloy having an aluminum content of about 10-60 atomic percent applied to the remaining base metal substrate so that upon subsequent repair of the component, less than about 1-3 mils in thickness of the remaining base metal substrate is removed because of less environmental coating growth into the substrate than the prior bond coat. Advantageously, the repaired component has extended component life and increased repairability.
    Type: Grant
    Filed: November 13, 2003
    Date of Patent: May 13, 2008
    Assignee: General Electric Company
    Inventors: Joseph D. Rigney, Ramgopal Darolia
  • Patent number: 7368175
    Abstract: A metal band as an inlay for trim strips or sealing strips of flexible material, in particular of rubber or plastic, which is in particular bent to form a shape, having a plurality of slots, in particular periodically sequential slots in the longitudinal direction of the band which are directed inwardly from an edge of the metal band transversely to its longitudinal direction, which are wedge shaped or which run out inwardly in wedge shape, and also having central slots which run out to a tip at their two ends, which are arranged between sequential edge slots in the longitudinal direction and which likewise extend transversely to the longitudinal direction of the metal band, but do not extend up to the edge, wherein at least two sequential central slots in the longitudinal direction of the metal band are arranged between two sequential edge slots to improve the band properties.
    Type: Grant
    Filed: June 29, 2005
    Date of Patent: May 6, 2008
    Assignee: BFC Buro-und Fahrzeugtechnik GmbH & Co. Prod. KG
    Inventor: Walter Neth
  • Patent number: 7364803
    Abstract: The present invention relates to a low cost technique for manufacturing dual helical gears, such as herringbone gears, from powder metals. The dual helical gears made by this technique are of high density (greater than 92% of theoretical density) and offer superior strength. The present invention more specifically discloses a forged metal herringbone gear which is comprised of a body and a plurality of teeth wherein the metal has a density of greater than 92% of theoretical and wherein the grain in the teeth is one range higher on the ASTM E 112 grain size chart than the grain in the body of the gear. The present invention also discloses a method for manufacturing a high density forged dual helical gear.
    Type: Grant
    Filed: June 21, 2005
    Date of Patent: April 29, 2008
    Assignee: Keystone Investment Corporation
    Inventor: Gary L. Anderson