Patents Examined by John M. Cooney
  • Patent number: 11827722
    Abstract: Mechanically strong, biodegradable and reusable aerogels are disclosed, which can be made with a cross-linked cellulose ester, and which exhibit a low density and high porosity. The aerogels disclosed herein may be used as sorbent materials and can be modified with a hydrophobic and/or oleophilic agent.
    Type: Grant
    Filed: June 23, 2021
    Date of Patent: November 28, 2023
    Assignee: North Carolina State University
    Inventors: Anurodh Tripathi, Saad A. Khan, Orlando J. Rojas, Gregory N. Parsons, Jeremy Kenneth Steach, Jos Simon de Wit, S. M. Bedarul Islam, Jacob Donald Goodrich
  • Patent number: 11820877
    Abstract: Storage-stable two-component polyurethane or polyisocyanurate spray foam compositions are disclosed, said compositions comprising: (a) an A-side component comprising one or more polyisocyanate and one or more catalyst; and (b) a B-side component comprising one or more polyol; and further comprising one or more hydrohaloolefin blowing agent in either the A-side component or the B-side component, or in both; wherein both the A-side component and the B-side component, separately, generate less than 600 ppm of fluoride ion after two weeks of aging at 50° C.
    Type: Grant
    Filed: March 11, 2020
    Date of Patent: November 21, 2023
    Assignee: DDP SPECIALTY ELECTRONIC MATERIALS US, LLC
    Inventors: Kyoung Moo Koh, Lars Alexander Massueger, Longyan Liao, Megan Marie Thomas
  • Patent number: 11814468
    Abstract: This invention provides stable polyol compositions at all states and these compositions are stable for at least 24 hours, in some cases for more than 6 months. There is also provided polyol mixture compositions that may be uniformly blended under manufacturing conditions within a time period of less than eight hours, typically less than two hours, i.e., stable—polyol mixtures. The invention provides a composition and a method for making stable polyurethane foams. The polyol mixture comprises at least two polyols of different polyoxyethylene content, catalyst, at least one ethoxylated alcohol of the following formula: RO(CH2CH2O)nH, wherein R is C1-C31 linear or branched alkyl, n is an integer equal to or greater than 1; and wherein the at least one ethoxylated alcohol has a hydrophilic-lipophilic balance (HLB) value equal to or greater than about 3.7.
    Type: Grant
    Filed: June 3, 2022
    Date of Patent: November 14, 2023
    Assignee: Evonik Operations GmbH
    Inventors: Jennifer Elizabeth Antoline Al-Rashid, Udo Banseberg, Stephanie Lynne Britton, Christian Brandl
  • Patent number: 11807706
    Abstract: A thermoplastic polyurethane (TPU) foam product with high flatness, and a preparation method and a use thereof are provided. The TPU foam product is prepared by processing aliphatic thermoplastic polyurethane (ATPU) beads with a melting range of 20° C. to 50° C. and a melting point of 90° C. to 160° C. by a physical gas foaming process to obtain foamed ATPU beads and heating the foamed ATPU beads with a heat source to make the foamed ATPU beads fused. The TPU foam product with high flatness has a density of 0.08 g/cm3 to 0.8 g/cm3 and a flatness value of less than 2 mm, and the flatness value is determined by a fixed-length ruler. The TPU foam product not only has high flatness such that diversified designs are allowed for a surface of the product, but also has high resilience.
    Type: Grant
    Filed: January 8, 2021
    Date of Patent: November 7, 2023
    Assignee: Miracll Chemicals Co., Ltd.
    Inventors: Hongwei Song, Guangfu Wang, Chongchong Yang, Sheng Zhang, Renhong Wang
  • Patent number: 11802090
    Abstract: A thermally-insulating composite material with co-shrinkage in the form of an insulating material formed by the inclusion of microballoons in a matrix material such that the microballoons and the matrix material exhibit co-shrinkage upon processing. The thermally-insulating composite material can be formed by a variety of microballoon-matrix material combinations such as polymer microballoons in a preceramic matrix material. The matrix materials generally contain fine rigid fillers.
    Type: Grant
    Filed: June 8, 2021
    Date of Patent: October 31, 2023
    Assignee: Powdermet, Inc.
    Inventors: Brian P. Doud, Mark V. Grogan, Andrew Sherman
  • Patent number: 11787897
    Abstract: Described herein is a method for producing a PU foam insole, including the following steps of: (1) pouring the raw materials used to form a PU foam into a mould, reacting to obtain a PU sheet, where the height of the mould cavity is from about 1.0 to about 1.6 times of the total thickness of two finished insoles; (2) splitting the PU sheet into two halves in the horizontal direction to obtain two pieces of PU insole material, where one surface of the material has open pores, and the other surface of the material has a skin; and (3) attaching a piece of fabric onto the surface having open pores of the material obtained in step (2). Also described herein is a PU foam insole produced by the method.
    Type: Grant
    Filed: December 4, 2018
    Date of Patent: October 17, 2023
    Assignee: BASF SE
    Inventors: Zhen Peng Liang, Yun Bang Zhong
  • Patent number: 11787895
    Abstract: The invention generally pertains to the use of polyurethane foam blown by at least one blowing agent having a boiling point at atmospheric pressure of between ˜?50° C. to less than ˜5° C., including miscible blends thereof, which passes all United States Coast Guard Title 33, Part 183 specifications wherein the buoyant force of the froth polyurethane or polyisocyanurate foam is not reduced more than 5% after exposure to being immersed in a fully saturated gasoline vapor atmosphere, in reference fuel B, in reference oil No. 2, and in a 5% solution of Na3PO4.
    Type: Grant
    Filed: October 12, 2020
    Date of Patent: October 17, 2023
    Assignee: ICP CONSTRUCTION, INC.
    Inventors: Anthony J. Taylor, Andrew P. Shinko
  • Patent number: 11787894
    Abstract: A Schiff base-containing chain extender may be a diol having a Schiff base or a derivative thereof, as well as a polyurethane produced using the same and a modification method thereof, and a polishing layer including a polyurethane and a polishing method using the polishing layer.
    Type: Grant
    Filed: November 30, 2020
    Date of Patent: October 17, 2023
    Assignee: KURARAY CO., LTD.
    Inventors: Azusa Oshita, Minori Takegoshi, Mitsuru Kato, Chihiro Okamoto, Shinya Kato
  • Patent number: 11787310
    Abstract: A high durability electrically conductive urethane foam acts as a variable resistor such that as the foam deflects, conductive particles get closer together, causing electrical resistance to decrease. The electrically conductive foam is further integrated into an automotive seat sensor system.
    Type: Grant
    Filed: November 2, 2018
    Date of Patent: October 17, 2023
    Assignee: Magna Seating Inc.
    Inventors: Eric Kozlowski, Bruno Carraro, Andrew M Vivian, Kaleb Kang
  • Patent number: 11781035
    Abstract: Durable polyurea copolymer coatings can be applied to surfaces that come in contact with fluids, such as biological fluids, thereby passivating the surface. Polyurea copolymer coating compositions comprise a reaction product of (a) a diamine composition that includes a polyethylene glycol diamine, and optionally, a dipiperidyl alkane; and (b) a diisocyanate. Solutions containing polyurea copolymers, coated surfaces and methods are also described.
    Type: Grant
    Filed: December 11, 2018
    Date of Patent: October 10, 2023
    Assignee: Innovative Surface Technologies, Inc.
    Inventors: Kristin Taton, Daniel Guire, Nathaniel Olson, Eric Guire, Patrick Guire
  • Patent number: 11773203
    Abstract: The present disclosure relates generally to methods, devices and systems for insulation, e.g., of cavities associated with walls, ceilings, floors and other building structures, with foam insulation. In one aspect, the disclosure provides a method for providing a cavity of a building with an expanded foam insulation.
    Type: Grant
    Filed: December 29, 2020
    Date of Patent: October 3, 2023
    Assignee: CertainTeed LLC
    Inventors: Nicholas D. Orf, Choung-Houng Lai, Sizhu You
  • Patent number: 11767407
    Abstract: Polyurethane foam-forming compositions, methods of producing polyurethane foams, polyurethane foams produced from such compositions made by such methods, as well as isocyanate-reactive compositions. The polyurethane foam-forming compositions include a polyol blend, a blowing agent composition, and a polyisocyanate. The polyol blend includes an aromatic amine-initiated polyether polyol, a saccharide-initiated polyether polyol, and an aromatic polyester polyol and has a content of —C2H4O— units of 3 to 6% by weight, based on the total weight of the polyurethane foam-forming composition. The blowing agent composition includes a hydrochlorofluoroolefin and water.
    Type: Grant
    Filed: April 21, 2022
    Date of Patent: September 26, 2023
    Assignee: Covestro LLC
    Inventor: Brandon Parks
  • Patent number: 11767394
    Abstract: Polyurethane foam-forming compositions, methods of producing polyurethane foams, polyurethane foams produced from such compositions made by such methods, as well as isocyanate-reactive compositions. The polyurethane foam-forming compositions include a polyol blend, a blowing agent composition, and a polyisocyanate. The polyol blend includes an aromatic amine-initiated polyether polyol, a saccharide-initiated polyether polyol, and an aromatic polyester polyol and has a content of —C2H4O— units of 3 to 6% by weight, based on the total weight of the polyurethane foam-forming composition. The blowing agent composition includes a hydrochlorofluoroolefin and a carbon dioxide-generating chemical blowing agent.
    Type: Grant
    Filed: December 9, 2021
    Date of Patent: September 26, 2023
    Assignee: Covestro LLC
    Inventor: Brandon W. Parks
  • Patent number: 11753514
    Abstract: The present invention provides a modified formula to make a hydrophilic foam. In some embodiments this modified formula adds a filler which causes the foam to become less absorptive, which has the benefit of making available to the skin more makeup or other products, while also providing a superior esthetic application of makeup on the skin. In other embodiments the modified formula makes the hydrophilic foam easier to clean and reduces the staining propensity of the foam. In other embodiments the modified formula uses an additive to the properties or usability of the foam in some way. Providing the filler and additive can be done in combination or separately depending on the desired benefits or properties of the foam. In some embodiments the foam is fashioned into a shape suitable for makeup application.
    Type: Grant
    Filed: August 22, 2019
    Date of Patent: September 12, 2023
    Assignee: Cosmetic Foam LLC
    Inventor: Wayne Celia
  • Patent number: 11753516
    Abstract: Polyurethane foam-forming compositions, methods of producing polyurethane foams, polyurethane foams produced from such compositions made by such methods, as well as isocyanate-reactive compositions. The polyurethane foam-forming compositions include a polyisocyanate; a polyol blend, and a physical blowing agent composition. The polyol blend includes an aromatic amine-initiated polyether polyol having an OH number of at least 200 mg KOH/g and a functionality of at least 3, wherein (i) the aromatic amine-initiated polyether polyol having an OH number of at least 200 mg KOH/g is present in amount of at least 20% by weight, based on the total weight of polyol, and (ii) the polyol blend has a content of —C2H4O— units of 2 to 7% by weight, based on total weight of the polyurethane foam-forming composition. The physical blowing agent composition includes cis-1,1,1,4,4,4-hexafluoro-2-butene and trans-1,1,1,4,4,4-hexafluoro-2-butene.
    Type: Grant
    Filed: October 8, 2021
    Date of Patent: September 12, 2023
    Assignee: Covestro LLC
    Inventor: Brandon W. Parks
  • Patent number: 11746180
    Abstract: The invention provides polyurethane and polyisocyanurate foams and methods for the preparation thereof. More particularly, the invention relates to closed-celled, polyurethane and polyisocyanurate foams and methods for their preparation. The foams are characterized by a fine uniform cell structure and little or no foam collapse. The foams are produced with a polyol premix composition which comprises a combination of a hydrohaloolefin blowing agent, a polyol, a silicone surfactant, and a non-amine catalyst used alone or in combination with an amine catalyst.
    Type: Grant
    Filed: February 14, 2019
    Date of Patent: September 5, 2023
    Assignee: HONEYWELL INTERNATIONAL INC.
    Inventors: Michael Van der Puy, David J. Williams, Clifford P. Gittere
  • Patent number: 11732100
    Abstract: Polyol premixes and thermally insulating rigid polyurethane foams, such as those that can be used as a thermal insulation medium in the construction of refrigerated storage devices, are disclosed. A polymer polyol having a OH number of greater than 260 mg KOH/g is utilized. The resulting polyurethane foams can exhibit improved thermal insulation properties without sacrificing other important physical and processing properties.
    Type: Grant
    Filed: July 1, 2022
    Date of Patent: August 22, 2023
    Assignee: Covestro LLC
    Inventors: Rick L. Adkins, Brandon W. Parks, Steve L. Aprahamian, Carson C. Miller, Emily E. Connor
  • Patent number: 11732081
    Abstract: HCFO-containing isocyanate-reactive compositions, foam-forming compositions containing such isocyanate-reactive compositions, rigid PUR-PIR foams made using such foam-forming compositions, and methods for producing such foams, including use of such foams as insulation in discontinuous foam panel applications. The isocyanate-reactive composition includes a polyol blend, a blowing agent composition, and a tertiary amine catalyst. The polyol blend includes: (1) an aromatic polyester polyol having a functionality of 1.5 to less than 2.5 and an OH number of 150 to 360 mg KOH/g; (2) an aromatic polyester polyol having a functionality of at least 2.5 and an OH number greater than 360 mg KOH/g, which is present in an amount of at least 10% by weight, based on the total weight of the aromatic polyester polyol in the polyol blend; and (3) an amine-initiated polyether polyol having an OH number of at least 500 mg KOH/g and a functionality of 2.5 to 4.
    Type: Grant
    Filed: June 8, 2021
    Date of Patent: August 22, 2023
    Assignee: Covestro LLC
    Inventors: Michael H. Bell, Brandon W. Parks, Eric C. Giles
  • Patent number: 11725091
    Abstract: Environmentally friendly, sustainable, and high-performance ultralight composite foams are disclosed. The composite foams are prepared from cellulose nanomaterial, polymeric material, and a crosslinking agent. The fabrication process is simple and uses only water. The composite foams exhibit an elastic strain exceeding the values reported for known nanocellulose-based foams with no reinforcement. The foams exhibit a thermal conductivity superior to that of traditional insulating materials and retain structural integrity after burning.
    Type: Grant
    Filed: June 12, 2020
    Date of Patent: August 15, 2023
    Assignee: Washington State University
    Inventors: Xiao Zhang, Aboutaleb Ameli, Peipei Wang
  • Patent number: 11718702
    Abstract: Disclosed are compositions comprising: a) one or more isocyanate functional components; b) one or more alkoxyalkyl benzoates; and c) one or more catalysts for the reaction of isocyanate moieties with hydroxyl groups. Disclosed is a method of bonding two or more substrates together comprising contacting two or more substrates together with a composition disclosed herein disposed along at least a portion of the area wherein the substrates are in contact. At least one of the substrates may be window glass. One of the other substrates may be a building or a vehicle.
    Type: Grant
    Filed: December 7, 2018
    Date of Patent: August 8, 2023
    Assignee: DDP SPECIALTY ELECTRONIC MATERIALS US, LLC
    Inventors: Niranjan Malvadkar, Daniel P. Sophiea, Felipe A. Donate, Huide D. Zhu, Matthew T. Bishop