Patents Examined by John M. Cooney
  • Patent number: 11208537
    Abstract: The present invention provides expanded beads of thermoplastic polyurethane, wherein the thermoplastic polyurethane constituting the expanded beads is an ether-based thermoplastic polyurethane, and a difference (T1?T2) between a melting peak temperature (T1) and a melting peak temperature (T2) is from 0 to 8° C., wherein the melting peak temperature (T1) is a melting peak temperature at the time of first heating in a DSC curve obtained by heating the expanded beads from 20° C. to 260° C. at a heating rate of 10° C./min, the melting peak temperature (T2) is a melting peak temperature at the time of second heating in a DSC curve obtained by cooling from 260° C. to 20° C. at a cooling rate of 10° C./min after the first heating and further heating again from 20° C. to 260° C. at a heating rate of 10° C./min, and the DSC curves are obtained by the heat flux differential scanning calorimetry in conformity with JIS K7121-1987.
    Type: Grant
    Filed: November 15, 2017
    Date of Patent: December 28, 2021
    Assignee: JSP Corporation
    Inventors: Tatsuya Hayashi, Nobumasa Koshita, Masaharu Oikawa
  • Patent number: 11198753
    Abstract: Polyurethane foams and methods of manufacturing are described herein. The foam can include (a) a polyurethane formed by the reaction of (i) one or more isocyanates selected from the group consisting of diisocyanates, polyisocyanates, and mixtures thereof, and (ii) one or more polyols; and (b) a filler. The amount of filler in the foam can be from 50 to 90% by weight, based on the total weight of the foam. The filler can include a plurality of fibers and/or a particulate filler. The polyurethane foams described herein are made without adding a surfactant to the reaction mixture. The density of the polyurethane foam can be at least 5 lb/ft3.
    Type: Grant
    Filed: May 23, 2016
    Date of Patent: December 14, 2021
    Assignee: Westlake Royal Building Products Inc.
    Inventors: Hamed Lakrout, Russ Majors, Brian Shaw, Guy Crocco, Li Al, Amitabha Kumar, Russell Hill
  • Patent number: 11192991
    Abstract: The present invention relates to a process for producing flame-retarded polyurethane foams, in particular flexible polyurethane foams, using halogen-free flame retardants, wherein the resulting flame-retarded polyurethane foams exhibit low emission values coupled with good mechanical properties. The present invention further relates to halogen-free flame retardants.
    Type: Grant
    Filed: January 6, 2020
    Date of Patent: December 7, 2021
    Assignee: Covestro Deutschland AG
    Inventors: Sven Meyer-Ahrens, Stephan Reiter, Engin Cavlan, Matthäus Gossner
  • Patent number: 11186671
    Abstract: A method of forming a flexible polyurethane foam that passes BS 5852:2006 source V (Crib 5) test. The method includes providing a modified polyisocyanate polyaddition (PIPA) 5 polyol formed by contacting a PIPA polyol dispersion with at least one carboxylic acid having a melting point above zero degree Celsius and present in a carrier solvent. The PIPA polyol dispersion has a polyol liquid phase content of 60 wt. % to 90 wt. % and a solid particle phase content of 10 wt. % to 40 wt. % based on a total weight of the PIPA polyol dispersion. From 10 weight percent (wt. %) to 80 wt. % of the modified PIPA polyol is combined with 90 wt. % to 20 10 wt. % of at least another polyether polyol based on a total weight of a polyol blend of the PIPA polyol and the at least another polyether polyol, where the polyether polyol is formed with propylene oxide and ethylene oxide and has an equivalent weight of 1,000 to 2,000 and a functionality of 3 to 6.
    Type: Grant
    Filed: September 25, 2017
    Date of Patent: November 30, 2021
    Assignee: Dow Global Technologies LLC
    Inventors: Lucie Porcelli, Francois M. Casati, Paul Cookson
  • Patent number: 11180631
    Abstract: The present invention provides a stabilising composition, comprising: a) a first phenolic antioxidant comprising one or more phenolic compounds having the structure of formula (I) wherein R1 is a linear or branched alkyl group having from 12 to 20 carbon atoms; and b) one or more second phenolic antioxidants independently selected from: a mono-hydroxybenzene having lower steric hindrance than the first phenolic antioxidant; a di-hydroxybenzene; and/or a tri-hydroxybenzene.
    Type: Grant
    Filed: September 1, 2016
    Date of Patent: November 23, 2021
    Assignee: SI GROUP USA (USAA), LLC
    Inventors: Jonathan Hill, Maurice Power
  • Patent number: 11180605
    Abstract: A rigid foam or a composition allowing a rigid foam to be obtained, including a polyester polyol or a polymer including a polyester polyol, the polyester polyol being obtained by a first polycondensation (a) of a C3 to C8 sugar alcohol Z and two identical or different C4 to C36 diacids Y and Y? and a second polycondensation (b) of the product obtained in (a) with two identical or different C2 to C12 diols X and X?.
    Type: Grant
    Filed: August 24, 2017
    Date of Patent: November 23, 2021
    Assignees: TEREOS STARCH & SWEETENERS BELGIUM, CENTRE NATIONAL DE LA RECHERCHE SCIENTIFIQUE, SOCIÉTÉSOPREMA SAS, UNIVERSITÉDE STRASBOURG
    Inventors: Pierre Etienne Bindschedler, Alexandru Sarbu, Stephanie Laurichesse, Remi Perrin, Pierre Furtwengler, Luc Avérous, Andreas Redl
  • Patent number: 11180606
    Abstract: A polyester polyol of formula produced by a first polycondensation (a) of a sugar alcohol Z in C3 to C8 and two diacids Y and Y? which are the same or different in C4 to C36, and a second polycondensation (b) of the product produced in (a) with two diols X and X? which are the same or different in C2 to C12, the polymer including such a polyester polyol. Also, a method for producing the polyester polyols and the use thereof in foams, adhesives, coatings or elastomers of polyurethane or polyisocyanurate.
    Type: Grant
    Filed: August 24, 2017
    Date of Patent: November 23, 2021
    Assignees: TEREOS STARCH & SWEETENERS BELGIUM, CENTRE NATIONAL DE LA RECHERCHE SCIEN'I'IFIQUE, SOCIÉTÉ SOPREMA SAS, UNIVERSITÉ DE STRASBOURG
    Inventors: Pierre Etienne Bindschedler, Alexandru Sarbu, Stephanie Laurichesse, Remi Perrin, Pierre Furtwengler, Luc Avérous, Andreas Redl
  • Patent number: 11168176
    Abstract: A composition for forming polyurethane foams is provided using epoxidized triglycerides with unopened rings. The composition further includes a polyol, a blowing agent, and a catalyst that catalyzes the reaction of polyols with isocyanates to form polyurethanes. The polyol is a polyoxyalklylene and the epoxidized triglyceride is an epoxidized soybean oil. A method for forming polyurethane foam using the aforementioned composition is also provided.
    Type: Grant
    Filed: September 27, 2018
    Date of Patent: November 9, 2021
    Assignee: Lear Corporation
    Inventors: Asad S. Ali, Paul Fielding, Virgil Kowalski, Matthew Phillips, Zhijie Zhang, Robert D. Dawe, Calton B. Spivey
  • Patent number: 11168172
    Abstract: The invention relates to a process used to produce open-cell and extremely fine-cell PUR/PIR rigid foams, said process using a polyol formulation comprising a specific isocyanate-reactive component, a catalyst component having zerewitinoff-active hydrogens and a cell-opener component.
    Type: Grant
    Filed: March 5, 2018
    Date of Patent: November 9, 2021
    Assignee: Covestro Deutschland AG
    Inventors: Christian Hahn, Reinhard Albers, Ali-Kasim Anwar, Paul Heinz, Michael Baecker, Marcel Schornstein
  • Patent number: 11161931
    Abstract: Polyol blends are disclosed that include a saccharide-initiated polyether polyol, an aromatic polyester polyol, and a polyalkylene polyamine-initiated polyether polyol. Also disclosed are foam-forming compositions containing such polyol blends, rigid foams made using such polyurethane foam-forming compositions, and methods for producing such foams, including use of such foams as panel insulation.
    Type: Grant
    Filed: March 8, 2019
    Date of Patent: November 2, 2021
    Assignee: Covestro LLC
    Inventors: Brandon W. Parks, Rick L. Adkins, Anthony R. Loveday
  • Patent number: 11149127
    Abstract: Methods and materials used for production of constructs having a porous open or semi-open celled structure. Constructs may include a porous matrix as a base and a biocompatible conformal coating thereon.
    Type: Grant
    Filed: March 26, 2021
    Date of Patent: October 19, 2021
    Assignee: Poragen LLC
    Inventors: Nicholas J. Manesis, Dylan B. Hollrigel
  • Patent number: 11149105
    Abstract: The invention provides polyurethane and polyisocyanurate foams and methods for the preparation thereof. More particularly, the invention relates to open-celled, polyurethane and polyisocyanurate foams and methods for their preparation. The foams are characterized by a fine uniform cell structure and little or no foam collapse. The foams are produced with a polyol premix composition which comprises a combination of a hydrohaloolefin blowing agent, a polyol, a silicone surfactant, and a sterically hindered amine catalyst.
    Type: Grant
    Filed: October 15, 2018
    Date of Patent: October 19, 2021
    Assignee: HONEYWELL INTERNATIONAL INC.
    Inventors: Michael Van Der Puy, David J. Williams, Haridasan K. Nair, David Nalewajek
  • Patent number: 11149145
    Abstract: This invention relates to novel macromers containing dithiocarbonate (or xanthate) groups, novel preformed stabilizers comprising macromers, and novel polymer polyols comprising the novel macromers and/or novel preformed stabilizers. This invention also relates to processes for the preparation of these materials. Other aspects of this invention include foams comprising the novel polymer polyols and a process for preparing foam comprising the novel polymer polyols.
    Type: Grant
    Filed: November 19, 2019
    Date of Patent: October 19, 2021
    Assignees: Covestro LLC, Covestro Deutschland AG
    Inventors: Rick L. Adkins, Jack R. Reese, Thomas Ernst Müller, Christoph Gürtler, Urs Rauwald, Muhammad Afzal Subhani, Verena Jakoby, Burkhard Köhler, Walter Leitner
  • Patent number: 11142625
    Abstract: The invention relates to a process for production of expanded thermoplastic elastomer, said process comprising the steps of: (e) adding monomers and/or oligomers used for producing the thermoplastic elastomer with or without further starting materials into a first stage of a polymer-processing machine, (f) mixing the monomers and/or oligomers and also the optionally added further starting materials and reacting the monomers and/or oligomers to give a polymer melt in the first stage of the polymer-processing machine, (g) passing the polymer melt into a second stage of a polymer-processing machine and adding a physical blowing agent with or without further starting materials to obtain a polymer melt comprising a blowing agent, (h) molding the polymer melt comprising a blowing agent into an expanded thermoplastic elastomer.
    Type: Grant
    Filed: October 17, 2014
    Date of Patent: October 12, 2021
    Assignee: BASF SE
    Inventors: Peter Gutmann, Christian Däschlein, Jürgen Ahlers, Elke Marten, Torben Kaminsky, Dirk Kempfert
  • Patent number: 11141748
    Abstract: The present invention relates to self-foaming hot melt adhesive compositions and methods of making and using the same. Self-foaming hot melt adhesive compositions are formed by admixing a dispersion concentrate including a chemical blowing agent and a compatible carrier (liquid or molten) with a molten base hot melt adhesive composition at a temperature below the decomposition temperature of the chemical blowing agent. The resolidified material is processed through a device that heats the material above the decomposition temperature of the chemical agent and cools it below such temperature before being dispensed. The device preferably includes sensors and a controller configured to prevent the material from accumulating an adverse thermal history during processing.
    Type: Grant
    Filed: April 29, 2019
    Date of Patent: October 12, 2021
    Assignee: Foammatick, LLC
    Inventor: William Stumphauzer
  • Patent number: 11124672
    Abstract: The present invention relates to the use of hydrophilized polyisocyanates for the production of water-diluted coating compositions.
    Type: Grant
    Filed: December 14, 2018
    Date of Patent: September 21, 2021
    Assignee: Covestro Deutschland AG
    Inventors: Dirk Achten, Florian Golling, Frank Sicking, Olaf Fleck, Jan Weikard
  • Patent number: 11124682
    Abstract: The present invention relates to the use of hydrophilized polyisocyanates for the production of water-diluted coating compositions which have a polymeric polyol content of not more than 10%.
    Type: Grant
    Filed: December 14, 2018
    Date of Patent: September 21, 2021
    Assignee: Covestro Deutschland AG
    Inventors: Dirk Achten, Florian Golling, Frank Sicking, Olaf Fleck, Martin Melchiors, Christoph Thiebes
  • Patent number: 11111356
    Abstract: An attrition-resistant superabsorbent polymer and a preparation method thereof are disclosed herein. In some embodiments, an attrition resistant superabsorbent polymer includes a superabsorbent polymer having a crosslinked surface, water, particles, a multivalent metal salt, an organic acid and a polyhydric alcohol, wherein the particles having a BET specific surface area of 300 to 1500 m2/g and a porosity of 50% or more.
    Type: Grant
    Filed: April 14, 2020
    Date of Patent: September 7, 2021
    Inventors: Young-In Yang, Young Sam Kim, Bo-Hee Park, Su-Jin Kim
  • Patent number: 11104756
    Abstract: A direct and simple method to control cell size in a polyurethane foam is disclosed. Polyurethane foam is made by mixing prepolymer with foam-forming ingredients comprising isocyanate and water which react to give carbon dioxide. The reaction is driven by a catalyst and results in a foam structure with cells of a particular size. Using the addition of a pre-determined amount of mineral oil, the coalescence of neighboring cells of the foam structure may be advantageously controlled to form a cell structure with a desired average cell size.
    Type: Grant
    Filed: January 15, 2019
    Date of Patent: August 31, 2021
    Assignee: Inoac USA, Inc.
    Inventors: Raymond Bertram, Guy L. Crocco
  • Patent number: 11104776
    Abstract: A liquid resin composition may include a base resin (A) in an amount of 100 parts by weight, a chemical foaming agent (B) in an amount of 2 parts by weight or more and 100 parts by weight or less, and water (C) in an amount of 1 part by weight or more and 30 parts by weight or less. The base resin may be a polymer that includes a hydrolyzable group bonded to a silicon atom, at least one reactive silicon group that is capable of being crosslinked by forming a siloxane bond, and a main chain that is constituted by an oxyalkylene-based monomer unit. The chemical foaming agent (B) may include a bicarbonate (B-1) and an acidic compound (B-2) having an acid dissociation constant pKa of 3.0 or less.
    Type: Grant
    Filed: June 7, 2019
    Date of Patent: August 31, 2021
    Assignee: KANEKA CORPORATION
    Inventor: Hiroshi Kamiyama