Patents Examined by Jophy S Koshy
  • Patent number: 9862428
    Abstract: The steel material for an impact absorbing member has a composition containing: by mass %, C: 0.05 to 0.18%, Mn: 1 to 3%, Si+Al: at least 0.5% and less than 2.5%, and N: 0.001 to 0.015%, and in some cases, Cr: at most 0.5%, Mo: at most 0.2%, Ti: at most 0.05%, Nb: at most 0.05%, V: at most 0.2%, and B: at most 0.002%, the remainder being Fe and impurities. The steel material structure contains at least 70% by area of bainite made up of a lath structure having an average interval of at most 1 mm and martensite, 5 to 30%, and satisfies Formulas (1) and (2): (1) 1.2 £ HM0/HB0 £ 1.6, (2) 0.90 £ {(HM10/HM0)/(HB10/HB0) £ 1.3, where HM0 and HM10 represent average nano hardness in an initial state and after 10% tensile deformation of the martensite, and HB0 and HB0 represent that of bainite, respectively.
    Type: Grant
    Filed: December 6, 2012
    Date of Patent: January 9, 2018
    Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Kaori Kawano, Masahito Tasaka, Yoshiaki Nakazawa, Yasuaki Tanaka, Toshiro Tomida
  • Patent number: 9863022
    Abstract: This H-beam steel has a composition including C, Si, Mn, Cu, Ni, V, Al, Ti, B, N, and O, and further including at least one of Mo and Nb, in which Ceq obtained in Equation 1 described below falls in a range of 0.37 to 0.50, the thickness of a flange falls in a range of 100 to 150 mm, and the area fraction of bainite at a depth of one quarter of the thickness of the flange from the external surface of the flange is 60% or more. Ceq=C+Mn/6+(Mo+V)/5+(Ni+Cu)/15??Equation 1, where C, Mn, Mo, V, Ni, and Cu represent the amount of each element contained.
    Type: Grant
    Filed: December 11, 2012
    Date of Patent: January 9, 2018
    Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Kazutoshi Ichikawa, Masaki Mizoguchi, Kazuaki Mitsuyasu, Hirokazu Sugiyama
  • Patent number: 9855665
    Abstract: A razor blade including a substrate with a cutting edge, the substrate includes a mixed nitride-substrate interregion disposed at or beneath a surface of the substrate, the mixed nitride-substrate interregion being substantially free of a compound layer.
    Type: Grant
    Filed: January 25, 2017
    Date of Patent: January 2, 2018
    Assignee: The Gillette Company LLC
    Inventors: Krassimir Grigorov Marchev, John Madeira
  • Patent number: 9859031
    Abstract: A rolled Cu—Ni—Si based copper alloy having excellent strength, electric conductivity, and bending coefficient is provided. The rolled copper alloy comprises 1.2 to 4.5% by mass Ni, 0.25 to 1.0% by mass Si, and the balance Cu with inevitable impurities. In the direction transverse to the rolling direction, the rolled copper alloy has a bending coefficient of 130 GPa or more and an electrical conductivity of 30% ICAS or more.
    Type: Grant
    Filed: February 15, 2013
    Date of Patent: January 2, 2018
    Assignee: JX Nippon Mining & Metals Corporation
    Inventor: Hiroshi Kuwagaki
  • Patent number: 9840750
    Abstract: A medium carbon steel sheet for cold working that has a hardness of 500 HV to 900 HV when subjected to high-frequency quenching and a quick cooling to a room temperature is carried out. The medium carbon steel sheet includes, by mass %, C: 0.30 to 0.60%, Si: 0.06 to 0.30%, Mn: 0.3 to 2.0%, P: 0.03% or less, S: 0.0075% or less, Al: 0.005 to 0.10%, N: 0.001 to 0.01%, and Cr: 0.001 to 0.10%, the balance composed of Fe and inevitable impurities. An average diameter d of a carbide is 0.6 ?m or less, a spheroidizing ratio p of the carbide is equal to or more than 70% and less than 90%, and the average diameter d (?m) of the carbide and the spheroidizing ratio p % of the carbide satisfy the expression d?0.04×p?2.6.
    Type: Grant
    Filed: September 22, 2011
    Date of Patent: December 12, 2017
    Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Kengo Takeda, Masayuki Abe, Yasushi Tsukano, Takashi Aramaki, Shinichi Yamaguchi
  • Patent number: 9815153
    Abstract: A process for producing a bearing seat or a drive journal having a large diameter on a rolled threaded spindle is disclosed. The blank of the threaded spindle is hot-upset in the longitudinal direction, such that it bulges radially with respect to the longitudinal direction, a first longitudinal region having an enlarged diameter being provided.
    Type: Grant
    Filed: November 29, 2011
    Date of Patent: November 14, 2017
    Assignee: Robert Bosch GmbH
    Inventor: Roland Greubel
  • Patent number: 9816152
    Abstract: A manufacture method of high-efficiency non-oriented silicon steel with excellent magnetic property includes the steps of smelting a chemical composition of non-oriented silicon steel, by weight percent, is: C?0.0040%, Si:0.1˜0.8%, Al:0.002˜1.0%, Mn:0.10˜1.50%, P:?0.2%, Sb:0.04˜0.08%, S?0.0030%, N?0.0020%, Ti?0.0020%, and the rest is Fe and unavoidable inclusions. The molten steel is then cast into billets which are hot-rolled into a hot-rolled product. The heating temperature for the billet is 1100°˜1150° and the finish-rolling temperature is 860°˜920°. The hot-rolled product is then air cooled for a period of time within a range determined by air cooling time t: (2+30xSb %)s?t?7 s. The hot-rolled product is reeled at a temperature ?720° and cold-rolled to form cold-rolled plate with a target thickness at a reduction ratio of 70˜78% followed by heating up the cold-rolled plate to 800˜1000° at heating rate of ?15°/s, and holding time of 10 s˜25 s.
    Type: Grant
    Filed: April 27, 2011
    Date of Patent: November 14, 2017
    Assignee: Baoshan Iron & Steel Co., Ltd.
    Inventors: Aihua Ma, Bo Wang, Shishu Xie, Zhanyuan Hu, Liang Zou, Zitao Wang, Yuhua Zhu, Jie Huang, Bingzhong Jin, Xiandong Liu
  • Patent number: 9803270
    Abstract: A method which allows process-stable hot-dip coating of Ni-alloy steel flat products in a cost- and resource-effective manner, including the following steps: a) provision of a steel flat product obtained by cold- or hot-rolling; b) within 1-30 s, heating the steel flat product to a holding temperature between 700 and 1100° C., under a heating atmosphere of N2; c) holding the steel flat product at the holding temperature for a holding duration of 10-120 s under a holding atmosphere of N2; d) cooling the steel flat product from the holding temperature to a strip inlet temperature of 430-800° C.; and e) passing the steel flat product through an inlet zone, in which an inert or reducing inlet atmosphere predominates, and passing the steel flat product through a melt bath, wherein TP1>TP2>TP4.
    Type: Grant
    Filed: December 13, 2012
    Date of Patent: October 31, 2017
    Assignees: ThyssenKrupp Steel Europe AG, Outokumpu Nirosta GmbH
    Inventors: Marc Blumenau, Christopher Gusek, Fred Jindra, Rudolf Schoenenberg, Hans-Joachim Krautschick
  • Patent number: 9799432
    Abstract: A grain oriented electrical steel sheet has a magnetic domain structure modified by strain introduction without a trace of treatment, in which noise generated when the grain oriented electrical steel sheet is used laminated on an iron core of a transformer is effectively reduced by: setting a magnetic flux density B8 to 1.92 T or higher; then setting a ratio of average magnetic domain width of treated surface after strain-introducing treatment Wa to average magnetic domain width before strain-introducing treatment W0 as Wa/W0<0.4; and setting a ratio of Wa to average magnetic domain width of untreated surface Wb as Wa/Wb>0.7; and further setting a ratio of average width of magnetic domain discontinuous portion Wd in the untreated surface to average width of magnetic domain discontinuous portion in treated surface resulting from strain-introducing treatment Wc as Wd/Wc>0.8; and setting Wc<0.35 mm.
    Type: Grant
    Filed: August 4, 2011
    Date of Patent: October 24, 2017
    Assignee: JFE Steel Corporation
    Inventors: Hiroi Yamaguchi, Seiji Okabe, Takeshi Omura, Tadashi Nakanishi
  • Patent number: 9777353
    Abstract: A hot-rolled steel sheet for nitriding or a cold-rolled steel sheet for nitriding, in which a dislocation density within 50 ?m in the sheet thickness direction from the surface is not less than 2.0 times nor more than 10.0 times as compared to a dislocation density at the position of ¼ in the sheet thickness direction; and a method of manufacturing the same. The manufacturing method comprises, on a hot-rolled steel sheet or a cold-rolled steel sheet, performing pickling, and then performing skin pass rolling under the condition that a reduction ratio is 0.5 to 5.0% and FIT, defined as a ratio of a line load F (kg/mm) of a rolling mill load divided by a sheet width of the steel sheet and a load T (kg/mm2) per unit area to be applied in the longitudinal direction of the steel sheet, is 8000 or more.
    Type: Grant
    Filed: November 19, 2012
    Date of Patent: October 3, 2017
    Assignee: Nippon Steel & Sumitomo Metal Corporation
    Inventors: Eisaku Sakurada, Shunji Hiwatashi, Kunio Hayashi, Shinichi Suzuki
  • Patent number: 9771640
    Abstract: A ferritic stainless steel sheet having ridging resistance contains, by mass, 0.025 to 0.30% C, 0.01 to 1.00% Si, 0.01 to 2.00% Mn, 0.050% or less P, 0.020% or less S, 11.0 to 22.0% Cr, and 0.022 to 0.10% N. In addition, Ap, which is defined as 420C+470N+23Ni+9Cu+7Mn?11.5(Cr+Si)?12Mo?52Al?47Nb?49Ti+189 wherein each of Sn, C, N, Ni, Cu, Mn, Cr, Si, Mo, Al, Nb, and Ti denotes the content of the element, satisfies 10?Ap?70. Furthermore, a content of Sn satisfies 0.060?Sn?0.634?0.0082Ap. Residual ingredients are Fe and unavoidable impurities, and a metal structure of the steel sheet is a ferrite single phase. The ferritic stainless steel sheet has a ridging height of less than 6 ?m. This ferritic stainless steel sheet improves the corrosion resistance and rust resistance of Cr-containing ferritic stainless steel as well as the ridging resistance.
    Type: Grant
    Filed: June 18, 2012
    Date of Patent: September 26, 2017
    Assignee: NIPPON STEEL & SUMIKIN STAINLESS STEEL CORPORATION
    Inventors: Masaharu Hatano, Eiichiro Ishimaru, Akihiko Takahashi, Ken Kimura, Shinichi Teraoka
  • Patent number: 9761361
    Abstract: A grain-oriented electrical steel sheet produces reduced noise when worked into a transformer, by setting length d of each plastic strain region in the widthwise direction of the steel sheet to 0.05 mm or more and 0.4 mm or less, and a ratio (?d/?w) of a total ?d of the length d to a total ?w of application interval w of each of the above plastic strain regions to 0.2 or more and 0.6 or less.
    Type: Grant
    Filed: February 8, 2013
    Date of Patent: September 12, 2017
    Assignee: JFE Steel Corporation
    Inventors: Seiji Okabe, Shigehiro Takajo, Takashi Kawano
  • Patent number: 9754703
    Abstract: A copper alloy wire rod includes a copper parent phase and short fiber-shaped composite phases which are dispersed in the copper parent phase and which contain Cu8Zr3 and Cu, wherein the content of Zr is within the range of 0.2 atomic percent or more and 1.0 atomic percent or less. This copper alloy wire rod can be obtained by including the steps of melting a raw material in such a way that a copper alloy having a Zr content within the above-described range of is produced so as to obtain a molten metal in a melting step, casting the molten metal so as to obtain an ingot in a casting step, and subjecting the ingot to cold wire drawing in a wire drawing step, wherein the wire drawing step and a treatment after the wire drawing step are performed at lower than 500° C.
    Type: Grant
    Filed: March 19, 2014
    Date of Patent: September 5, 2017
    Assignees: NGK Insulators, Ltd., Tohoku University
    Inventors: Akihisa Inoue, Hisamichi Kimura, Naokuni Muramatsu
  • Patent number: 9752220
    Abstract: There are provided a magnesium alloy coil stock having good flatness and a method for producing the magnesium alloy coil stock, and a magnesium alloy structural member that uses the coil stock and a method for producing the magnesium alloy structural member. The coil stock is obtained by coiling a sheet composed of a magnesium alloy in a cylindrical shape, and the internal diameter of the coil stock is 1000 mm or less. The coil stock can be produced by rolling a cast material obtained by subjecting a magnesium alloy to continuous casting, subjecting the rolled sheet to warm leveling, and coiling the worked sheet in a cylindrical shape while the temperature just before coiling is decreased to 100° C. or less.
    Type: Grant
    Filed: November 22, 2010
    Date of Patent: September 5, 2017
    Assignee: SUMITOMO ELECTRIC INDUSTRIES, LTD.
    Inventors: Takahiko Kitamura, Ryuichi Inoue, Nobuyuki Mori, Yukihiro Oishi, Osamu Mizuno, Nozomu Kawabe
  • Patent number: 9748028
    Abstract: In a method for producing a grain-oriented electrical steel sheet by hot rolling a steel slab having a chemical composition including C: 0.001˜0.10 mass %, Si: 1.0˜5.0 mass %, Mn: 0.01˜0.5 mass %, Al: less than 0.0100 mass %, each of S, Se, O and N: not more than 0.0050 mass % and the remainder being Fe and inevitable impurities, subjecting the resulting hot rolled sheet to a single cold rolling or two or more cold rollings sandwiching an intermediate annealing therebetween to a final thickness, subjecting to a primary recrystallization annealing, applying an annealing separator thereto and then subjecting to a finish annealing, a zone of 550˜700° C. in a heating process of the primary recrystallization annealing is rapidly heated at an average heating rate of 40˜200° C./s, while any temperature zone of 250˜550° C. is kept at a heating rate of not more than 10° C.
    Type: Grant
    Filed: July 25, 2013
    Date of Patent: August 29, 2017
    Assignee: JFE STEEL CORPORATION
    Inventors: Yukihiro Shingaki, Takeshi Imamura, Ryuichi Suehiro, Yasuyuki Hayakawa, Yuiko Wakisaka
  • Patent number: 9748029
    Abstract: In a method of producing a grain-oriented electrical steel sheet by hot rolling a steel slab having a chemical composition comprising C: 0.001 to 0.10 mass %, Si: 1.0 to 5.0 mass %, Mn: 0.01 to 0.5 mass %, S and/or Se: 0.005 to 0.040 mass %, sol. Al: 0.003˜0.050 mass % and N: 0.0010 to 0.020 mass %, subjecting to single cold rolling or two or more cold rollings including an intermediate annealing therebetween to a final thickness, performing primary recrystallization annealing, and thereafter applying an annealing separator to perform final annealing, a temperature range of 550° C. to 700° C. in a heating process of the primary recrystallization annealing is rapidly heated at an average heating rate of 40 to 200° C./s, while any temperature zone of from 250° C. to 550° C. is kept at a heating rate of not more than 10° C./s for 1 to 10 seconds, whereby the refining of secondary recrystallized grains is attained and grain-oriented electrical steel sheets are stably obtained with a low iron loss.
    Type: Grant
    Filed: July 25, 2013
    Date of Patent: August 29, 2017
    Assignee: GINZA MARONIE P.C.
    Inventors: Yukihiro Shingaki, Takeshi Imamura, Ryuichi Suehiro, Makoto Watanabe
  • Patent number: 9738949
    Abstract: In a method for producing a grain-oriented electrical steel sheet by including a series of steps of hot rolling a raw steel material containing C: 0.002-0.10 mass %, Si: 2.0-8.0 mass % and Mn: 0.005-1.0 mass % to obtain a hot rolled sheet, subjecting the hot rolled steel sheet after or without hot band annealing to one stage cold rolling or two or more stage cold rollings including an intermediate annealing therebetween to obtain a cold rolled sheet having a final sheet thickness, subjecting the cold rolled sheet to decarburization annealing combined with primary recrystallization annealing, applying an annealing separator to the steel sheet surface, and then subjecting to a final annealing.
    Type: Grant
    Filed: July 13, 2016
    Date of Patent: August 22, 2017
    Assignee: JFE STEEL CORPORATION
    Inventors: Takeshi Imamura, Yukihiro Shingaki, Makoto Watanabe, Ryuichi Suehiro, Toshito Takamiya
  • Patent number: 9731345
    Abstract: Provided is a martensitic stainless steel having excellent productivity and high corrosion resistance, which comprises, as percentages by weight, 0.45 to 0.60% carbon, 0.02 to 0.08% nitrogen, 0.2 to 0.4% silicon, 0.3 to 0.6% manganese, 12 to 15% chromium, one or more kinds of 0.1 to 1.5% molybdenum or 0.1 to 1.5% tungsten and Fe and other unavoidable impurities as remnants.
    Type: Grant
    Filed: December 26, 2011
    Date of Patent: August 15, 2017
    Assignee: POSCO
    Inventors: Ki-Hoon Jo, Dong-Chul Chae, Won-Qeun Son, Bong-Wn Kim
  • Patent number: 9702035
    Abstract: A base steel sheet has a hot-dip galvanized layer formed on a surface thereof, in which, in a steel sheet structure in a range of ? thickness to ? thickness centered around ¼ thickness of a sheet thickness from a surface, a volume fraction of a retained austenite phase is 5% or less, and a total volume fraction of phases of bainite, bainitic ferrite, fresh martensite, and tempered martensite is 40% or more, an average effective crystal grain diameter is 5.0 ?m or less, a maximum effective crystal grain diameter is 20 ?m or less, and a decarburized layer with a thickness of 0.01 ?m to 10.0 ?m is formed on a surface layer portion, in which a density of oxides dispersed in the decarburized layer is 1.0×1012 to 1.0×1016 oxides/m2, and an average grain diameter of the oxides is 500 nm or less.
    Type: Grant
    Filed: December 3, 2014
    Date of Patent: July 11, 2017
    Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Hiroyuki Kawata, Naoki Maruyama, Akinobu Murasato, Akinobu Minami, Takeshi Yasui, Takuya Kuwayama, Hiroyuki Ban, Kaoru Hiramatsu
  • Patent number: 9689051
    Abstract: A hollow seamless pipe for a high-strength spring with reduced occurrence of decarburization in the inner and outer peripheral surfaces, hardened surface layers in the inner and outer peripheral surfaces during quenching, and sufficient fatigue strength is provided. The hollow seamless pipe contains a steel material, which includes 0.2 to 0.7 mass % of C, 0.5 to 3 mass % of Si, 0.1 to 2 mass % of Mn, more than 0 and 0.1 mass % or less of Al, more than 0 and 0.02 mass % or less of P, more than 0 and 0.02 mass % or less of S, and more than 0 and 0.02 mass % or less of N. The C content in the inner and outer peripheral surfaces is 0.10 mass % or more. A thickness of a whole decarburized layer in each of the inner peripheral surface and the outer peripheral surface is 200 ?m or less.
    Type: Grant
    Filed: May 14, 2010
    Date of Patent: June 27, 2017
    Assignees: Kobe Steel, Ltd., SHINKO METAL PRODUCTS CO., LTD., NHK SPRING CO., LTD.
    Inventors: Hitoshi Hatano, Kotaro Toyotake