Patents Examined by Jophy S Koshy
  • Patent number: 9689052
    Abstract: The present invention provides a very thin steel sheet and production method thereof that, in a very thin steel sheet of 0.4 mm or less thickness, enable production at low addition of special elements, simultaneous achievement of both good workability and anti-aging property, and stable passing of even wide coil in a continuous annealing process, which very thin steel sheet and production method.
    Type: Grant
    Filed: May 17, 2010
    Date of Patent: June 27, 2017
    Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Hidekuni Murakami, Seiichi Tanaka, Keiichiroh Torisu, Akihiro Jinno
  • Patent number: 9683280
    Abstract: An alloy consists essentially of, in terms of weight percent: 6 to 8.5 Cr, 5.5 to 13.5 Mo, 0.4 to 7.5 W, 1 to 2 Ti, 0.7 to 0.85 Mn, 0.05 to 0.3 Al, up to to 0.1 Co, 0.08 to 0.5 C, 1 to 5 Ta, 1 to 4 Nab, 1 to 3 Hf, balance Ni. The alloy is characterized by, at 850° C., a yield strength of at least 36 Ksi, a tensile strength of at least 40 Ksi, a creep rupture life at 12 Ksi of at least 72.1 hours, and a corrosion rate, expressed in weight loss [g/(cm2sec)]×10?11 during a 1000 hour immersion in liquid FLiNaK at 850° C., in the range of 8 to 25.
    Type: Grant
    Filed: January 10, 2014
    Date of Patent: June 20, 2017
    Assignee: UT-BATTELLE, LLC
    Inventors: Govindarajan Muralidharan, Dane Francis Wilson, David Eugene Holcomb
  • Patent number: 9650697
    Abstract: The present invention relates to a gray gold alloy free of nickel and copper having a hardness that is suitable in particular for watchmakers and jewellers. Said alloy consists of (in wt %): more than 75% of Au; more than 18% to less than 24% of Pd; more than 1% to less than 6% of at least one element selected from among Mn, Hf, Nb, Pt, Ta, V, Zn and Zr; optionally, no more than 0.5% of at least one element selected from among Si, Ga and Ti; and optionally, no more than 0.2% of at least one element selected from among Ru, Ir and Re. The invention also relates to a method for preparing said alloy.
    Type: Grant
    Filed: April 15, 2010
    Date of Patent: May 16, 2017
    Assignee: ROLEX SA
    Inventors: Michèle Reigner, Jean-François Ricard
  • Patent number: 9650707
    Abstract: A monolithic titanium alloy having, in a temperature range (?T) and at atmospheric pressure: an outer peripheral zone of a microstructure having a modulus of elasticity (E1) and possessing superelastic properties in the range (?T), and a core of a microstructure having a modulus of elasticity (E2), and possessing elastic properties in the range (?T); the microstructures and being different from one another, and the modulus of elasticity (E1) being lower than said modulus of elasticity (E2).
    Type: Grant
    Filed: November 4, 2011
    Date of Patent: May 16, 2017
    Assignee: Centre National de la Recherch Scientifique
    Inventors: Frédéric Prima, Sophie Nowak
  • Patent number: 9644255
    Abstract: A surface treatment method for a metal material is provided which includes applying diluted sulfuric acid to a surface of the metal material that is composed primarily of iron, performing a heat treatment on the metal material in the presence of at least one of CO, CO2 and organic gas under nitriding conditions under which a nitrided layer is formed in a superficial layer of the metal material after the application of the diluted sulfuric acid to form a carbon film which includes at least one of carbon nanocoils, carbon nanotubes and carbon nanofilaments on a surface of the nitrided layer of the metal material.
    Type: Grant
    Filed: April 12, 2012
    Date of Patent: May 9, 2017
    Assignees: TOYOTA JIDOSHA KABUSHIKI KAISHA, TOYOTA SCHOOL FOUNDATION, MEC INTERNATIONAL CO. LTD.
    Inventors: Yuichi Furukawa, Masahiro Okumiya, Yoshiki Tsunekawa, Nao Kumemoto, Fumio Kawahara, Katsuhiro Takami
  • Patent number: 9624559
    Abstract: A bearing component having increased rolling-contact fatigue life, the bearing component being made of a bearing steel that satisfies a predetermined chemical composition, and Si (boundary Si), Mn (boundary Mn), Cr (boundary Cr), Cu (boundary Cu), Ni (boundary Ni), and Mo (boundary Mo) included in a matrix phase region (boundary surface region) from the surface of spheroidized cementite to 20 nm away satisfy the formula: 9.0?1.4×boundary Si+1.8×boundary Mn+5.5×boundary Cu+4.2×boundary Ni+4.8×boundary Cr+5.5×boundary Mo.
    Type: Grant
    Filed: March 5, 2013
    Date of Patent: April 18, 2017
    Assignee: Kobe Steel, Ltd.
    Inventors: Masaki Kaizuka, Yosuke Shindo, Manabu Fujita
  • Patent number: 9617616
    Abstract: In a method for producing a grain-oriented electrical steel sheet by comprising a series of steps of hot rolling a raw steel material containing C: 0.002-0.10 mass %, Si: 2.0-8.0 mass % and Mn: 0.005-1.0 mass % to obtain a hot rolled sheet, subjecting the hot rolled steel sheet after or without hot band annealing to one stage cold rolling or two or more stage cold rollings including an intermediate annealing therebetween to obtain a cold rolled sheet having a final sheet thickness, subjecting the cold rolled sheet to decarburization annealing combined with primary recrystallization annealing, applying an annealing separator to the steel sheet surface and then subjecting to a final annealing, when rapid heating is performed at a rate of not less than 50° C./s in a range of 200-700° C. of the decarburization annealing, the cold rolled sheet is subjected to holding at any temperature of 250-600° C.
    Type: Grant
    Filed: July 25, 2013
    Date of Patent: April 11, 2017
    Assignee: JFE STEEL CORPORATION
    Inventors: Takeshi Imamura, Yukihiro Shingaki, Makoto Watanabe, Ryuichi Suehiro, Toshito Takamiya
  • Patent number: 9611533
    Abstract: A method of manufacturing a machine component includes the steps of: preparing a member made of steel; forming a film containing vanadium at a surface by subjecting the member to oxidation; and forming a nitrogen-enriched layer by heating the member having the film formed in a heat treatment gas atmosphere containing nitrogen gas and absent of ammonia gas for carbonitriding.
    Type: Grant
    Filed: April 25, 2012
    Date of Patent: April 4, 2017
    Assignee: NTN CORPORATION
    Inventors: Takumi Fujita, Kazuhiro Yagita
  • Patent number: 9611524
    Abstract: A steel sheet according to the present invention has tensile strength of 980 MPa or more, exerts a high-yield ratio, and has excellent workability (in detail, strength-ductility balance). The steel sheet contains: C: 0.06-0.12% (excluding 0.12%); Si: 0.2% or less; Mn: 2.0-3.5%; at least one element selected from the group consisting of Ti, Nb, and V of 0.01-0.15% in total; B: 0.0003-0.005%; P: 0.05% or less; S: 0.05% or less; Al: 0.005-0.1%; N: 0.015% or less; and the balance is iron and unavoidable impurities, in which the content of ferrite is more than 5% to 15% or less, that of martensite is 25-55%, and the total content of bainite and tempered martensite is 30% or more to less than 70%, based on the whole microstructure, and in which the average crystal grain size of the ferrite is 3.0 ?m or less.
    Type: Grant
    Filed: March 13, 2013
    Date of Patent: April 4, 2017
    Assignee: Kobe Steel, Ltd.
    Inventors: Kazuyuki Hamada, Tatsuya Asai
  • Patent number: 9613748
    Abstract: A method for producing a sintered R-T-B based magnet includes providing a sintered R-T-B based magnet body, where T is mostly Fe; providing an RH diffusion source that includes 0.2 mass % to 18 mass % of a light rare-earth element RL; 40 mass % to 70 mass % of Fe; and a heavy rare-earth element RH as the balance; and performing an RH diffusion process by loading the sintered R-T-B based magnet body, a stirring aid member, and the RH diffusion source into a chamber, and by heating the sintered R-T-B based magnet body, the stirring aid member, and the RH diffusion source to a temperature of 700° C. to 1000° C. while rotating or rocking the chamber. The Fe/RH ratio is within a range from two to seven and is defined by a mass fraction of Fe when a mass fraction of the heavy rare-earth element RH in the RH diffusion sources is three.
    Type: Grant
    Filed: June 25, 2012
    Date of Patent: April 4, 2017
    Assignee: HITACHI METALS, LTD.
    Inventor: Futoshi Kuniyoshi
  • Patent number: 9587299
    Abstract: This copper alloy for electronic devices includes Mg at a content of 3.3 at % or more and 6.9 at % or less, with a remainder substantially being Cu and unavoidable impurities. When a concentration of Mg is given as X at %, an electrical conductivity ? (% IACS) is in a range of ??{1.7241/(?0.0347×X2+0.6569×X+1.7)}×100, and a stress relaxation rate at 150° C. after 1,000 hours is in a range of 50% or less.
    Type: Grant
    Filed: October 26, 2012
    Date of Patent: March 7, 2017
    Assignee: MITSUBISHI MATERIALS CORPORATION
    Inventors: Kazunari Maki, Yuki Ito
  • Patent number: 9574255
    Abstract: A rolled steel bar has a composition consisting, by mass percent, of C: 0.27 to 0.37%, Si: 0.30 to 0.75%, Mn: 1.00 to 1.45%, S: 0.008% or more and less than 0.030%, Cr: 0.05 to 0.30%, Al: 0.005 to 0.050%, V: 0.200 to 0.320%, and N: 0.0080 to 0.0200%, the balance being Fe and impurities. The contents of P, Ti and O in the impurities are, by mass percent, P: 0.030% or less, Ti: 0.0040% or less, and O: 0.0020% or less. Y1 expressed by the formula <1> is 1.05 to 1.18. Y1=C+(1/10)Si+(1/5)Mn+(5/22)Cr+1.65V?(5/7)S??<1>. C, Si, Mn, Cr, V, and S in the formula represent mass percent of the elements. A hot-forged part having a tensile strength of 900 MPa or higher and a transverse endurance ratio of 0.47 can be obtained by the rolled steel bar.
    Type: Grant
    Filed: November 7, 2012
    Date of Patent: February 21, 2017
    Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Masashi Higashida, Hitoshi Matsumoto, Naoki Matsui, Yutaka Neishi, Taizo Makino
  • Patent number: 9528172
    Abstract: A high-strength steel sheet having improved HIC resistance and fracture resistance even when it is thick has a chemical composition comprising, in mass %, C: 0.02-0.07%, Si: 0.05-0.50%, Mn: 1.10-1.60%, P: at most 0.015%, S: at most 0.0030%, Nb: 0.005-0.030%, Ti: 0.005-0.020%, Al: 0.005-0.060%, Ca: 0.0005-0.0060%, N: 0.0015-0.0070%, at least one of Cu, Ni, Cr, and Mo in a total of greater than 0.1% to less than 1.5%, and a remainder of Fe and impurities and a steel structure composed of at least 10% by area of bainite and a remainder of ferrite and pearlite. The degree of segregation is less than 1.6 for Nb and less than 1.4 for Mn in the central portion of the thickness of the steel sheet.
    Type: Grant
    Filed: September 2, 2011
    Date of Patent: December 27, 2016
    Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Izuru Minato, Nobuaki Takahashi, Akio Yamamoto
  • Patent number: 9506125
    Abstract: The present invention provides a maraging steel containing: 0.10?C?0.30 mass %, 6.0?Ni?9.4 mass %, 11.0?Co?20.0 mass %, 1.0?Mo?6.0 mass %, 2.0?Cr?6.0 mass %, 0.5?Al?1.3 mass %, and Ti?0.1 mass %, with the balance being Fe and unavoidable impurities, and satisfying 1.00?A?1.08, in which A is 0.95+0.35×[C]?0.0092×[Ni]+0.011×[Co]?0.02×[Cr]?0.001×[Mo], where [C] indicates a content (mass %) of C, [Ni] indicates a content (mass %) of Ni, [Co] indicates a content (mass %) of Co, [Cr] indicates a content (mass %) of Cr, and [Mo] indicates a content (mass %) of Mo, respectively. The maraging steel has a tensile strength of 2,300 MPa or more and is also excellent in the toughness/ductility and fatigue characteristics.
    Type: Grant
    Filed: June 5, 2013
    Date of Patent: November 29, 2016
    Assignees: DAIDO STEEL CO., LTD., IHI CORPORATION
    Inventors: Shigeki Ueta, Hiroyuki Takabayashi, Ei Kimura, Yuta Tanaka, Satoshi Takahashi, Isao Nakanowatari, Kota Sasaki, Koshiro Yamane, Satoru Yusa
  • Patent number: 9506137
    Abstract: The present invention provides a steel product for gas carburizing used for manufacturing a carburized steel part. In the above steel product for gas carburizing, a composition of a base metal contains, in mass %, C: 0.1 to 0.4%, Si: exceeding 1.2 to 4.0%, Mn: 0.2 to 3.0%, Cr: 0.5 to 5.0%, Al: 0.005 to 0.1%, S: 0.001 to 0.3%, N: 0.003 to 0.03%, and O: limited to 0.0050% or less, and P: limited to 0.025% or less, and when the contents of Si, Mn, and Cr (mass %) are set to [Si %], [Mn %], and [Cr %], Expression (1) below is satisfied, and an alloy shortage layer satisfying Expression (2) below exists in a range from its surface to 2 to 50 ?m in depth. 32?3.5[Si %]+[Mn %]+3[Cr %]>9??(1) 3.
    Type: Grant
    Filed: December 7, 2011
    Date of Patent: November 29, 2016
    Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Tatsuya Koyama, Manabu Kubota
  • Patent number: 9493862
    Abstract: A wear-resistant aluminum alloy having a complex microstructure may include a range of about 19 to 27 wt % of zinc (Zn); a range of about 3 to 5 wt % of tin (Sn); a range of about 0.6 to 2.0 wt % of iron (Fe); and a balance of aluminum (Al).
    Type: Grant
    Filed: May 6, 2014
    Date of Patent: November 15, 2016
    Assignee: Hyundai Motor Company
    Inventor: Hee Sam Kang
  • Patent number: 9493863
    Abstract: A wear-resistant alloy having a complex microstructure, which may include a range of about 28 to 38 wt % of zinc (Zn), a range of about 1 to 3 wt % of tin (Sn), a range of about 0.4 to 1.4 wt of iron (Fe) and a balance of aluminum (Al), is provided.
    Type: Grant
    Filed: May 7, 2014
    Date of Patent: November 15, 2016
    Assignee: Hyundai Motor Company
    Inventor: Hee Sam Kang
  • Patent number: 9435013
    Abstract: A cold-rolled steel sheet having a refined structure in which grain growth during annealing is suppressed has a chemical composition containing, in mass percent, controlled amounts of carbon, manganese, niobium, titanium, vanadium, sol. Aluminum, chromium, molybdenum, boron, calcium, and REM and a microstructure which contains at least 50% by area of ferrite as a main phase, a second phase containing at least 10% by area of a low temperature transformation phase and 0-3% by area of retained austenite and which satisfies the following Equations (1)-(3), in addition to a particular texture, dm<2.7+10000/(5+300×C+50×Mn+4000×Nb+2000×Ti+400×V)2??(1), dm<4.0??(2), and ds?1.5??(3), wherein dm is the average grain diameter (?m) of ferrite defined by a high angle grain boundary having a tilt angle of at least 15°, and ds is the average grain diameter (?m) of the second phase.
    Type: Grant
    Filed: August 22, 2011
    Date of Patent: September 6, 2016
    Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Kengo Hata, Toshiro Tomida, Norio Imai
  • Patent number: 9410231
    Abstract: A steel sheet, including: as chemical components, by mass %, 0.05% to 0.35% of C; 0.05% to 2.0% of Si; 0.8% to 3.0% of Mn; 0.01% to 2.0% of Al; equal to or less than 0.1% of P; equal to or less than 0.05% of S; equal to or less than 0.01% of N; and the balance including iron and inevitable impurities, wherein the steel sheet comprises 50% or more of a ferrite phase, a bainite phase, and a tempered martensite phase, 3% or more of a retained austenite phase, and 50% or more of the crystal grains of the retained austenite phase satisfy Expression 1, wherein a carbon concentration at a position of center of gravity is Cgc and a carbon concentration at a grain boundary is Cgb.
    Type: Grant
    Filed: January 31, 2011
    Date of Patent: August 9, 2016
    Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Riki Okamoto, Natsuko Sugiura, Kohichi Sano, Chisato Wakabayashi, Naoki Yoshinaga, Kaoru Kawasaki
  • Patent number: 9403242
    Abstract: A steel for welding includes steel components in which PCTOD is less than or equal to 0.065%, CeqH is less than or equal to 0.225%, FB is greater than or equal to 0.0003%, and Bp is 0.09% to 0.30%. In the steel for welding, in a thickness center portion of a cross-section in a thickness direction, the number of oxide particles having an equivalent circle diameter of 2 ?m or greater is less than or equal to 20 particles/mm2 and the number of Ti oxides having an equivalent circle diameter of 0.05 ?m to 0.5 ?m is 1.0×103 particles/mm2 to 1.0×105 particles/mm2.
    Type: Grant
    Filed: June 29, 2012
    Date of Patent: August 2, 2016
    Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Kazuhiro Fukunaga, Yoshiyuki Watanabe, Shinsuke Usui, Rikio Chijiiwa