Patents Examined by Lois Zheng
  • Patent number: 8262809
    Abstract: An easily handleable composition for metal surface treatment is provided which achieves foundation surface concealment, coating adhesion and corrosion resistance equal to or higher than those obtained by the conventional metal surface treatment compositions. This composition for metal surface treatment places no burden on the environment. A method for treating the surface of a metal material in which such a composition for metal surface treatment is used, and a metal material treated by such a metal surface treatment method, are also provided. Specifically disclosed is a metal surface treatment composition used for a treatment of a metal surface, which composition contains a zirconium compound and/or titanium compound substantially not containing fluorine, and an inorganic acid and/or a salt thereof. This metal surface treatment composition has a pH of not less than 1.5 but not more than 6.5.
    Type: Grant
    Filed: February 28, 2007
    Date of Patent: September 11, 2012
    Assignee: Chemetall GmbH
    Inventors: Toshio Inbe, Thomas Kolberg
  • Patent number: 8257511
    Abstract: One object of the present invention is to provide a method for manufacturing a permanent magnet which can effectively improving the magnetizing properties and coercive force with efficiently diffusing Dy into grain boundary phases without deteriorating a surface of sintered magnet of Nd—Fe—B family and does not require any subsequent working process. Sintered magnet S of Nd—Fe—B family and Dy are arranged in a processing chamber 20 apart from each other. Then Dy is evaporated by heating the processing chamber 20 under a reduced pressure condition to evaporate Dy with elevating the temperature of sintered magnet S to a predetermined temperature and to supply and deposit evaporated Dy atoms onto the surface of sintered magnet S. During which the supplying amount of Dy atoms onto the sintered magnet S is controlled so as to diffuse and homogeneously penetrate them into the grain boundary phases of sintered magnet before Dy layer is formed on the surface of sintered magnet.
    Type: Grant
    Filed: August 22, 2007
    Date of Patent: September 4, 2012
    Assignee: Ulvac, Inc.
    Inventors: Hiroshi Nagata, Yoshinori Shingaki
  • Patent number: 8252130
    Abstract: Surface processing of titanium alloy members for aerospace equipment imparts high wear resistance, lubricity and high fatigue strength. The method includes an oxygen diffusion step for causing oxygen to diffuse and penetrate in solid solution form into a surface of a titanium alloy member under an oxygen-containing gas atmosphere and a particle bombardment step for bombarding the surface of the titanium alloy member with an airflow containing particles. The aerospace equipment can include a flap rail member and slat rail member for aircraft.
    Type: Grant
    Filed: February 16, 2005
    Date of Patent: August 28, 2012
    Assignee: Mitsubishi Heavy Industries, Ltd.
    Inventors: Kazuyuki Oguri, Takashi Kimura, Takahiro Sekigawa, Takayuki Takahashi
  • Patent number: 8241441
    Abstract: An apparatus for thermally treating and coloring a plurality of curved suture needles. The apparatus includes a conveyer for transferring the plurality of curved suture needles from a source of curved suture needles to a receiver, a housing positioned adjacent the conveyer, the housing having a first end, a second end, and an opening running from the first end to the second end, the opening aligned with the conveyer to enable the plurality of curved suture needles to pass therethrough, a heat source located within the housing for heating the plurality of curved suture needles as the plurality of curved suture needles are transferred by the conveyer from the first end of the housing to the second end of the housing and a system for providing a gas mixture containing a fractional concentration of oxygen to oxidize and colorize the surfaces of the plurality of curved suture needles as the plurality of suture needles pass through the housing.
    Type: Grant
    Filed: January 13, 2011
    Date of Patent: August 14, 2012
    Assignee: Ethicon, Inc.
    Inventors: Frank Richard Cichocki, Jr., David Demarest, Gregory Hollin, Eugene D. Reynolds
  • Patent number: 8231743
    Abstract: Improved compositions and processes for zincating magnesium and magnesium alloy substrates. An aqueous zincating composition having a pH of from about 8 to about 11 and including zinc ions, a complexing agent, fluoride ions and a reducing agent. A non-electrolytic process for zincating a magnesium or magnesium alloy substrate, including immersing the substrate in the non-electrolytic aqueous zincating composition for a time sufficient to deposit a zincate on the substrate. A non-electrolytic process for zincating a magnesium or magnesium alloy substrate, including preparing a aqueous non-electrolytic composition comprising zinc ions, a complexing agent, fluoride ions and a pH in the range from about 8 to about 11; adding to the composition an amount of a reducing agent sufficient to improve deposition of zincate on the magnesium or magnesium alloy substrate; and immersing the substrate in a composition for a time sufficient to deposit the zincate on the substrate.
    Type: Grant
    Filed: October 22, 2009
    Date of Patent: July 31, 2012
    Assignee: Atotech Deutschland GmbH
    Inventors: Jacob Grant Wiles, Nayan H. Joshi
  • Patent number: 8192556
    Abstract: The use of complex fluoride ions of elements of groups 4, 13, or 14 of the periodic table of the chemical elements (preferably selected from complex fluoride ions of the elements B, Si, Ti, and Zr) in concentrations from 30 t 500 millimoles per liter in process solutions for pickling steel or for bleaching and/or passivating pickled surfaces of stainless steel; a process solution for pickling steel or bleaching and/or passivating pickled surfaces of stainless steel comprising: a) one or more strong acids, b) one or more oxidizing agents in the bleaching/passisvating process, c) complex fluoride ions of elements of groups 4, 13 or 14 of the periodic table of the chemical elements in concentrations from 50 to 500 mmoles per liter; replenisher or concentrate containing a combination of active substances thereof; a process for pickling steel or for brightening and/or passivating of pickled surfaces of stainless steel, wherein the surfaces are brought into contact with such a process solution.
    Type: Grant
    Filed: April 25, 2003
    Date of Patent: June 5, 2012
    Assignee: Henkel KGaA
    Inventors: Paolo Giordani, Valentino Gasparetto, Mauro Rigamonti
  • Patent number: 8187393
    Abstract: Embodiments of the disclosed technology provide methods of boronizing titanium and other metals and metal alloys. The method proceeds, in an embodiment of the disclosed technology, by using a boron source, and placing it in a heated environment, followed by a reduced pressure environment, as is described in the disclosure. In a solid phase embodiment of the disclosure, boronized stainless steel alloys are produced having zero galling at 17,000 psi.
    Type: Grant
    Filed: May 27, 2009
    Date of Patent: May 29, 2012
    Assignee: Universal Global Products, LLC
    Inventors: Svetoslav Zlatev, Roumiana Petrova
  • Patent number: 8163105
    Abstract: The present invention provides a corrosion inhibition method which minimizes environmental adverse effects by using phosphate base anticorrosives without using zinc salt base anticorrosives and by reducing the concentration of the phosphate base anticorrosives, enables stable formation of an effective initial protective film, and does not affect water treatment after the formation of the initial protective film. In an initial protective film formation process of forming an initial protective film on a surface of an iron-based metallic member of a water system by adding anticorrosives to the water system, at least one selected from a group consisting of pyrophosphoric acids and pyrophosphates is employed as the anticorrosives and the initial protective film formation process is conducted such that the initial pH at the start of the initial protective film formation process is adjusted to be 5 or more and less than 7 so that the pH at the end of the initial protective film formation process becomes 7 or more.
    Type: Grant
    Filed: March 22, 2005
    Date of Patent: April 24, 2012
    Assignee: Kurita Water Industries Ltd.
    Inventors: Yutaka Yoneda, Hajime Iseri, Shintaro Mori
  • Patent number: 8147621
    Abstract: A method of producing a metal article intended for at least partially coating with a substance, which includes a metal solder, a plastic, a glass, or a ceramic. The metal article itself may include, in particular, connecting, supporting, or conducting components for an electronic component. The metal article has macroscopically smooth surface portions and a plurality of multiply curved nanopores in the region of at least one surface portion.
    Type: Grant
    Filed: April 22, 2008
    Date of Patent: April 3, 2012
    Assignee: Infineon Technologies AG
    Inventors: Edmund Riedl, Wolfgang Schober
  • Patent number: 8128725
    Abstract: A nickel powder with an average particle size of 0.05 to 1.0 ?m, which is composed of nickel particles having an oxidized surface layer and containing sulfur, wherein the sulfur content with respect to the total weight of the powder is 100 to 2000 ppm, and the intensity of a peak identified to sulfur bonded to nickel in surface analysis by ESCA of the nickel particles varies in a direction toward the center from the surface of the particles, and this intensity has its maximum at a location deeper than 3 nm from the particle outermost surface. This nickel powder is manufactured by bringing a nickel powder containing sulfur and dispersed in a non-oxidizing gas atmosphere into contact with an oxidizing gas at a high temperature.
    Type: Grant
    Filed: February 29, 2008
    Date of Patent: March 6, 2012
    Assignee: Shoei Chemical Inc.
    Inventors: Yuji Akimoto, Kazuro Nagashima, Hidenori Ieda, Hitomi Yanagi
  • Patent number: 8128792
    Abstract: A fluorine gas generator is provided with which the gases used and/or generated, in case of leakage thereof, can be prevented from mixing together as far as possible and, even in case of gas leakage into the outside of the generator system, the leakage gas can be treated safely and in which the maintenance, exchange and other operations are easy to carry out. The generator comprises a box-shaped body containing an electrolyzer for fluorine gas generation, and the box-shaped body is divided into two or more compartments, including a compartment containing the electrolyzer.
    Type: Grant
    Filed: September 15, 2003
    Date of Patent: March 6, 2012
    Assignee: Toyo Tanso Co., Ltd.
    Inventors: Jiro Hiraiwa, Osamu Yoshimoto, Tetsuro Tojo
  • Patent number: 8124006
    Abstract: The molten metal-transferring ladle including a ladle body having a storage space for melted metal, and an opening on the top; a large lid having an inlet in the middle, and covering an upper opening of the ladle body; an openable small lid covering the inlet; a tapping portion communicating the interior with the exterior of the storage space; and a pressurizing gas supplying means supplying a pressurizing gas to the storage space; the large lid having a supplying means installing hole communicating the interior with the exterior of the storage space; and the pressurizing gas supplying means being detachably mounted to the supplying means installing hole.
    Type: Grant
    Filed: March 23, 2007
    Date of Patent: February 28, 2012
    Assignees: Nippon Crucible Co., Ltd., Daiki Aluminium Industry Co., Ltd.
    Inventors: Katsuyoshi Mukai, Toshiyuki Matsumoto, Kiyohumi Kawai
  • Patent number: 8119059
    Abstract: An apparatus for manufacturing molten iron includes i) at least one fluidized-bed reduction reactor that converts iron ore into reduced materials by reducing and plasticizing the iron ore, ii) a melter-gasifier into which the reduced materials are charged and oxygen is injected such that the melter-gasifier manufactures molten iron, and iii) a reducing gas supply line that supplies a reducing gas discharged from the melter-gasifier into the fluidized-bed reduction reactor. The fluidized-bed reduction reactor includes a gas injector that injects a gas into the fluidized-bed reduction reactor to remove stagnating layers.
    Type: Grant
    Filed: December 26, 2006
    Date of Patent: February 21, 2012
    Assignees: POSCO, Siemens VAI Metals Technologies GmbH & Co.
    Inventors: Min-Young Cho, Hang-Goo Kim, Myoung-Kyun Shin, Nag-Joon Choi, Kung-Won Nam, Sun-Kwang Jeong, Jun-Hyuk Lee
  • Patent number: 8110142
    Abstract: A refractory bottom for a metallurgical vessel comprised of a bottom lining having a bottom surface that is dimensioned to overlay a bottom of a metallurgical vessel and an upper surface. The upper surface is comprised of a plurality of discrete sections that include an uppermost section, an intermediate section and a lowermost section. Each section has an upper surface at a discrete elevation such that the upper surface of the uppermost section has a highest elevation and the upper surface of the lowermost section has a lowest elevation. The upper surface of the uppermost section, the intermediate section and the lowermost section comprise a series of successive stepped sections that define a stepped path from the uppermost section downward to the lowermost section. Each successive section of the upper surface is lower than a preceding section.
    Type: Grant
    Filed: February 18, 2008
    Date of Patent: February 7, 2012
    Assignee: North American Refractories Co.
    Inventors: Ronald Barrett, Donald Abrino
  • Patent number: 8100065
    Abstract: A dust discharging system for a blast furnace includes a dust collector for collecting flue dust from flue gas produced from the blast furnace, a first discharge conduit connected to the dust collector, a separator connected to the first discharge conduit for separating residual flue gas present in the flue dust, and an airtight tank disposed below the first discharge conduit to receive the flue dust in a dry state separated from the residual flue gas.
    Type: Grant
    Filed: June 4, 2008
    Date of Patent: January 24, 2012
    Assignee: China Steel Corporation
    Inventors: Shih-Hsien Liu, Ting Fu
  • Patent number: 8097093
    Abstract: Disclosed are methods for treating and coating a ferrous metal substrate, such as cold rolled steel, hot rolled steel, and electrogalvanized steel. These methods include contacting the ferrous metal substrate with an aqueous pretreatment composition comprising: (a) a Group IIIB and/or IVB metal compound; (b) phosphate ions; and (c) water.
    Type: Grant
    Filed: September 25, 2008
    Date of Patent: January 17, 2012
    Assignee: PPG Industries Ohio, Inc
    Inventors: Randall J. Brent, Nicephoros A. Fotinos, John F. McIntyre, David A. Raney, Richard M. Vargas
  • Patent number: 8092618
    Abstract: The invention provides a method and apparatus for controlling the formation of foulant deposits on petroleum processing equipment. The invention involves a first mixture comprising an acid phosphate ester. The first mixture is applied to the surface of the petroleum processing equipment at a high temperature. Then a second mixture comprising a metal salt is applied also at a high temperature. The result is sufficient to provide an effective coating that prevents the formation of foulant deposits on the petroleum processing equipment. The second mixture reacts with any polyphosphate in the coating to prevent any contamination of petroleum materials within the petroleum processing equipment.
    Type: Grant
    Filed: October 21, 2009
    Date of Patent: January 10, 2012
    Assignee: Nalco Company
    Inventors: Ron Sharpe, Christopher Russell, Simon Crozier
  • Patent number: 8075708
    Abstract: It is an object of the present invention to provide a pretreatment method for coating, which does not limit a coating method, places a less burden on the environment and can apply good chemical conversion treatment to all metals such as iron, zinc, aluminum and so on. A pretreatment method for coating comprising treating a substance to be treated by a chemical conversion coating agent to form a chemical conversion coat, wherein the chemical conversion coating agent comprises: at least one kind selected from the group consisting of zirconium, titanium and hafnium; fluorine; and at least one kind selected from the group consisting of amino group-containing silane coupling agents, hydrolysates thereof and polymers thereof.
    Type: Grant
    Filed: December 23, 2003
    Date of Patent: December 13, 2011
    Assignee: Nippon Paint Co., Ltd.
    Inventors: Masahiko Matsukawa, Kazuhiro Makino, Toshiaki Shimakura, Masanobu Futsuhara, Jiping Yang
  • Patent number: 8075709
    Abstract: A method for the surface treatment of aluminum or an aluminum alloy which comprises soaking aluminum or an aluminum alloy in a treating fluid containing ammonium silicofluoride and another aluminum-free fluorine compound to form a film thereon, wherein the treating fluid comprises an aqueous solution further containing at least one substance selected from the group consisting of aluminum fluoride, aluminum hydroxide, aluminum silicate, magnesium aluminate metasilicate and powdered aluminum.
    Type: Grant
    Filed: March 11, 2003
    Date of Patent: December 13, 2011
    Assignee: Suzuki Motor Corporation
    Inventor: Makoto Mihoya
  • Patent number: 8070894
    Abstract: An alloy suitable for coating metal surfaces is provided in which the alloy provides a liquid melt which contains a fraction of dissolved oxide forming additives as deoxidizers. The alloyed combination of elements in the liquid melt resists compound formation thus preserving the chemical activity of the individual elements. In a coating application, the alloy may form a coating that can interact with and remove the oxide or residual oxide coating of the base metal to be coated, i.e., scrub the surface of the metal clean. This results in increased coating bond strength and the ability to bond effectively to normally difficult alloys such as stainless steel, refractory metals (W, Ti, Ta etc.), or aluminum alloys which form protective oxide layers.
    Type: Grant
    Filed: February 11, 2004
    Date of Patent: December 6, 2011
    Assignee: The NanoSteel Company, Inc.
    Inventor: Daniel James Branagan