Patents Examined by Margery S. Phipps
  • Patent number: 5407492
    Abstract: A process for a passivated film which is far reduced in the amount of gas discharge and can desorb an adsorbed gas more readily, which process comprises heating a stainless member with a surface roughness, Rmax, of 1.0 .mu.m or less in an atmosphere of a mixture comprising oxygen gas and an inert gas and having a dew point of -95.degree. C. or below, an impurity concentration of 10 ppb or less and an oxygen content 5 ppm 25 vol % at 300.degree. to 420.degree. C.
    Type: Grant
    Filed: June 23, 1993
    Date of Patent: April 18, 1995
    Assignee: Osaka Sanso Kogyo Ltd.
    Inventors: Tadahiro Ohmi, Yoshiyuki Nakahara, Takashi Sakanaka, Eiji Ohta, Satoshi Mizokami
  • Patent number: 5407124
    Abstract: A low melting aluminum brazing alloy of about 15-25 wt. percent silver, about 15-25 wt. percent copper, about 1-5 wt. percent silicon, about 0-3 wt. percent zinc, about 0-2 wt. percent magnesium, about 0-2 wt. percent iron and the balance essentially aluminum and incidental impurities. Also, a brazing product of this alloy and a method of joining aluminum components using the brazing product.
    Type: Grant
    Filed: September 27, 1993
    Date of Patent: April 18, 1995
    Assignee: Handy & Harman
    Inventor: Debasis Bose
  • Patent number: 5399313
    Abstract: There is provided by the present invention nickel-base superalloys for producing single crystal articles having improved tolerance to low angle grain boundaries and an improved balance between cyclic oxidation and hot corrosion resistance. The improved tolerance arises from the discovery that nickel-base superalloys suitable for casting as single crystal articles can be improved by the addition of small, but controlled, amounts of boron and carbon, and optionally hafnium, and is manifested principally by improved grain boundary strength. As one result of this increased grain boundary strength, grain boundary mismatches far greater than the 6.degree. limit for prior art single crystal superalloys can be tolerated in single crystal articles made from the nickel-base superalloys of this invention. This translates, for example, into lower inspection costs and higher casting yields as grain boundaries over a broader range can be accepted by visual inspection techniques without resort to expensive X-ray techniques.
    Type: Grant
    Filed: October 1, 1992
    Date of Patent: March 21, 1995
    Assignee: General Electric Company
    Inventors: Earl W. Ross, Carl S. Wukusick, Warren T. King
  • Patent number: 5395584
    Abstract: Nickel-base superalloy composition for the repair, coating or rebuilding of the surface of a superalloy substrate, such as a single crystal nickel-base superalloy, to impart thereto surface areas having improved high temperature properties such as hot corrosion resistance. The present compositions are applied by low heat-input welding processes, such as laser welding or plasma arc welding, and are formulated to provide hot corrosion resistance properties and yet to have good weldability properties. The composition contains, by weight percentages, 2-12.5 Cr, 6-17 Cr, 0.5-7 Mo, 0.5-4 Ta, 2.5-9.5 Al, 1-4 Re, 1.5-8.5 W, 0.01-2.5 Nb, 0.5-6 Ti, 0.01-0.7 Yt, 0.02-3.5 Hf, and balance Ni.
    Type: Grant
    Filed: June 17, 1992
    Date of Patent: March 7, 1995
    Assignee: Avco Corporation
    Inventors: Charles Berger, Michael Iovene
  • Patent number: 5385791
    Abstract: A ductile brazing material containing, by weight, 75-98% gold, 0.5-20% nickel, 0.5-6% vanadium, 0.25-5.9% molybdenum and, optionally chromium is disclosed for directly bonding ceramic/ceramic, ceramic/metal or metal/metal systems over an optimum temperature range.
    Type: Grant
    Filed: August 4, 1992
    Date of Patent: January 31, 1995
    Assignee: The Morgan Crucible Company plc
    Inventors: Howard Mizuhara, Eugene Huebel
  • Patent number: 5374393
    Abstract: Turbine engine alloys modified by the addition of small amounts of gold are found to have improved properties over similar alloys that do not contain Au. These improved alloys have special application in gas turbines and jet engines. A preferred composition range is (46 to 59) wt % Ni-(10 to 14) wt % Co-(15 to 20) wt % Cr-(1 to 1.5) wt % Al-(2.2 to 3.2) wt % Ti-(3.3 to 4.4) wt % Mo-(0.02 to 0.08) wt % C-(0.05 to 0.06) wt % Zr-(0.004 to 0.006) wt % B-(0.02 to 20) wt % Au.
    Type: Grant
    Filed: December 14, 1992
    Date of Patent: December 20, 1994
    Assignee: Duke University
    Inventors: Roland Gettliffe, Franklin H. Cocks
  • Patent number: 5366695
    Abstract: This invention relates to a nickel-based superalloy comprising the following elements in percent by weight: from about 5.0 to about 7.0 percent rhenium, from about 1.8 to about 4.0 percent chromium, from about 1.5 to about 9.0 percent cobalt, from about 7.0 to about 10.0 percent tantalum, from about 3.5 to about 7.5 percent tungsten, from about 5.0 to about 7.0 percent aluminum, from about 0.1 to about 1.2 percent titanium, from about 0 to about 0.5 percent columbium, from about 0.25 to about 2.0 percent molybdenum, from about 0 to about 0.15 percent hafnium, and the balance nickel+incidental impurities, the superalloy having a phasial stability number N.sub.v3B less than about 2.10.
    Type: Grant
    Filed: June 29, 1992
    Date of Patent: November 22, 1994
    Assignee: Cannon-Muskegon Corporation
    Inventor: Gary L. Erickson
  • Patent number: 5366205
    Abstract: An installation for heat treatment or thermochemical treatment of steel permit instantaneous and permanent checking of the concentration of carbon at the surface of the steel, particularly in the course of the carbon enrichment of the surface zone of a workpiece. The process provides for the circulation in contact with this surface zone of a gaseous flux permitting the saturation concentration of carbon at the surface to be obtained at maximum speed, and for regulating this flux as a function of time. The installation comprises a monitored-atmosphere furnace having an input and an outlet for a gaseous flux, feed means forming this gaseous flux, and means for regulating the gaseous flux; it is equipped with data-storage and/or calculating means, and the feed means are designed to form a gaseous flux suitable for obtaining a saturation concentration of carbon at the surface of the workpieces in less than one minute.
    Type: Grant
    Filed: February 25, 1994
    Date of Patent: November 22, 1994
    Assignee: Solo Fours Industriels SA
    Inventor: Michel Gantois
  • Patent number: 5348594
    Abstract: A Ti--Al intermetallic compound has a compressibility of at least 25% at room temperature and a superior high temperature oxidation resistance and consists essentially of about 40 to 52 atomic percent of Ti, about 48 to 60 atomic percent of Al, and 10 to 1000 atomic ppm of at least one of P, As, Se, or Te.
    Type: Grant
    Filed: May 6, 1993
    Date of Patent: September 20, 1994
    Assignee: Nippon Steel Corporation
    Inventors: Toshihiro Hanamura, Ryuji Uemori, Mitsuru Tanino, Jin-ichi Takamura
  • Patent number: 5348595
    Abstract: A Ti-Al intermetallic compound is prepared from a mixture of about 40 to 52 atomic % Ti, about 48 to 60 atomic % Al, and 10 to 3000 atomic ppm of at least one of P, As, Se, or Te. The mixture is melted and then solidified. The solidified product is annealed to form a uniform microstructure.
    Type: Grant
    Filed: April 22, 1993
    Date of Patent: September 20, 1994
    Assignee: Nippon Steel Corporation
    Inventors: Toshihiro Hanamura, Ryuji Uemori, Mitsuru Tanino, Jin-ichi Takamura
  • Patent number: 5338618
    Abstract: An electric contact material containing Li oxide of 0.01 to 2.0% by weight when represented in terms of the amount of Li, oxide of at least one rare earth element of 0.05 to 0.18% by weight when represented in terms of the amount of the rare earth element, and Ag or Ag alloy as the remaining portion; an electric contact material containing Li oxide of 0.01 to 2.0% by weight when represented in terms of the amount of Li, at least one rare earth element of 0.05 to 0.18% by weight when represented in terms of the amount of the rare earth element, at least one element selected from a group consisting of In, Sn, Zn, Mn, Pd, Sb, Cu, Mg, Pb, Cd, Cr and Bi by an amount of 0.1 to 1.0% by weight (however, in the case of Zn and Mn, the amount is set less than 0.5% by weight), and/or at least one element selected from a group consisting of Fe, Ni and Co by an amount of 0.03 to 0.6% by weight, and Ag as the remaining portion; and an electric contact formed by using the above material.
    Type: Grant
    Filed: September 25, 1992
    Date of Patent: August 16, 1994
    Assignees: The Furukawa Electric Co., Ltd., Mabuchi Motor Kabushiki Kaisha
    Inventors: Satoshi Suzuki, Nobuyuki Shibata, Ryotomo Shirakawa, Akira Matsuda
  • Patent number: 5338379
    Abstract: Nickel base superalloys which contain niobium (columbium) to promote gamma double prime strengthening are improved by replacing the niobium with tantalum on an atom-for-atom basis and then heat treating the new alloy at temperatures in excess of those conventionally used for superalloys which include niobium. The resultant tantalum-bearing alloys are found to exhibit increased strength and greater phase stability than corresponding niobium-bearing alloys.
    Type: Grant
    Filed: December 17, 1992
    Date of Patent: August 16, 1994
    Assignee: General Electric Company
    Inventor: Thomas J. Kelly
  • Patent number: 5338510
    Abstract: A cast aluminum alloy and tooling fixture fabricated therefrom is provided which can be produced in thicknesses up to 32.0 inches; and which has equiaxed grains, an ultimate tensile strength above 30,000 psi after annealing, is dimensionally stable, and is free from porosity. The alloy has a nominal composition of 3.0% copper, 2.2% zinc, 0.7% nickel, 1.0% magnesium, 1.2% iron, 0.3% manganese, and balance aluminum. The alloy is direct water chill cast followed by a stress relieving anneal.
    Type: Grant
    Filed: October 4, 1993
    Date of Patent: August 16, 1994
    Inventor: Romeo A. Zuech
  • Patent number: 5334269
    Abstract: An interrupted normalize heat treatment process for ferritic alloy steel that includes the steps of rapidly cooling at least the outer surfaces of the steel from a temperature above the Ac temperature to a temperature below the Ar, temperature and during subsequent air cooling to room temperature reheating the outside surfaces of the ferritic alloy steel back above the Ar, temperature by bleed back heat from the steel, and forming an as interrupting normalized workpiece having substantially bainitic structures.
    Type: Grant
    Filed: October 20, 1992
    Date of Patent: August 2, 1994
    Assignee: National Forge Company
    Inventors: Ashok K. Khare, Michael Scott
  • Patent number: 5334263
    Abstract: A superalloy article has a nickel-based superalloy substrate containing TCP-phase forming elements such as rhenium, chromium, tantalum and tungsten. A carbide precipitate-containing region is formed within the substrate extending to a carbide depth below a surface of the substrate, preferably by depositing carbon on the surface of the substrate and diffusing the carbon into the substrate. An aluminum-rich diffusion layer extends from the surface of the substrate to an aluminide depth below the surface of the substrate. Preferably, the carbide depth is about the same as the aluminide depth. The presence of the carbide precipitates inhibits the formation of the deleterious TCP-phase.
    Type: Grant
    Filed: December 5, 1991
    Date of Patent: August 2, 1994
    Assignee: General Electric Company
    Inventor: Jon C. Schaeffer
  • Patent number: 5330713
    Abstract: In accordance with this invention, a gold colored tarnish and corrosive resistant alloy is provided which includes the following: 6 to 20 percent by weight gold, 5 to 10 percent by weight of indium, 5 to 12 percent by weight of palladium, 23 to 40 percent copper, 5 to 10 percent by weight zinc, and 23 to 40 percent by weight silver. It has been found that the aforesaid alloys are sufficiently malleable to be rolled or stamped without fracturing.
    Type: Grant
    Filed: December 9, 1991
    Date of Patent: July 19, 1994
    Inventor: Daniel Davitz
  • Patent number: 5330711
    Abstract: A nickel-base casting alloy for use in gas turbine components consists essentially of the composition (in weight percent): carbon 0.02-0.15, chromium 14-18, cobalt 8-12, aluminum 0.5-1.5, titanium 2.0-3.5, niobium 3.5-6.0, tantalum 1.0-2.0, tungsten 1.0-3.0, molybdenum 3.0-6.0, boron 0.002-0.05, zirconium 0.01-0.1, balance nickel and incidental impurities. The alloy is characterized by a volume fraction of gamma prime of about 32%, an ultimate tensile strength in the range 990-1010 MPa over the temperature range 550.degree.-750.degree. C., and a mean coefficient of linear thermal expansion in the range 11.5-15.0 alpha(*E-06/.degree.C.).
    Type: Grant
    Filed: September 29, 1992
    Date of Patent: July 19, 1994
    Assignee: Rolls-Royce plc
    Inventor: Raymond G. Snider
  • Patent number: 5328499
    Abstract: A mechanically alloyed composition of matter containing 30-40% chromium, 0-15% cobalt, 0-10% iron, 0.2-1.0% aluminum, 0.3-1.2% titanium, greater than 1-5% tantalum and/or niobium, 0.2-1% yttria, usual processing and trace impurities, and the balance nickel. The addition of tantalum improves the workability characteristics of the alloy. The alloy is particularly useful for molten glass spinners.
    Type: Grant
    Filed: April 28, 1993
    Date of Patent: July 12, 1994
    Assignee: Inco Alloys International, Inc.
    Inventors: Jon M. Poole, Sarwan K. Mannan, Howard W. Sizek
  • Patent number: 5322574
    Abstract: The present invention provides a new copper alloy containing silver from 4 to 32 at. %, which is useful for a magnet conductor, an IC lead frame, etc., having simultaneously a high strength and a high conductivity, manufactured by blending from 4 to 32 at. % silver into copper, casting, rapidly cooling and cold-working wherein the cold-working step includes a hot working treatment at a reduction rate of 40% to 70% at temperatures of from 300.degree. to 500.degree. C.
    Type: Grant
    Filed: August 9, 1991
    Date of Patent: June 21, 1994
    Assignee: National Research Institute For Metals
    Inventors: Yoshikazu Sakai, Kiyoshi Inoue, Hiroshi Maeda
  • Patent number: RE34641
    Abstract: A method of producing an electrical conductor is described. The electrical conductor is made of an oxygen-free copper material having an oxygen content of not more than 50 ppm, wherein copper crystals constituting the copper material are giant crystals. These giant copper crystals are formed by heating the copper material in an inert atmosphere maintained at a temperature exceeding 800.degree. C., but below the melting point of copper for at least 15 minutes.
    Type: Grant
    Filed: April 26, 1990
    Date of Patent: June 21, 1994
    Assignee: Hitachi Cable Ltd.
    Inventors: Osao Kamada, Shinichi Nishiyama