Abstract: A process and apparatus for producing a dry-pressed molding from a particulate or granular molding material such as a ceramic molding composition in which the composition is initially drawn into a loading cavity by applying a vacuum thereto. The loading cavity is formed by a first mold half and a shooting head having a molding surface the shape of which determines the shape of a premolding which is formed upon entry of the composition into the loading cavity and sufficiently compressed to retain its shape after the shooting head has been removed to allow a second mold half to be positioned over the first mold half.

Abstract: A process for producing a filter with multiple folds from an aqueous fiber mixture that is applied to a porous form, in which a paper-like filter mat is produced on the form under the action of pressure, and it is carried out without mechanical deformation of the rough casting. This is achieved pursuant to the invention by the fact that the aqueous fiber mixture is deposited on the porous form having the contour of the filter, from loading chambers separate from one another, and the filter is built up of adjacent fold sections in layers on the form by separate introduction of the fiber mixture to the fold sections connected to one another.

Abstract: The invention relates to a method for continuous manufacture of materials, specially material slabs, from mixtures of binders, reinforcing agents, and possibly additives, the mixtures being cured by hydrate formation and being of a pourable or spreadable consistency. The special properties and usability of the materials are achieved by a permanent and irreversible compression of the initially-formed structure, whereby an extruded slab is formed from the mixture, then compressed and calibrated. The extruded slab is first compressed in a compression phase at a pressure which is sufficiently high that the slab's thickness after compression is less than the specified value of the finished extruded slab, and its density specified final density, the resulting values of density and degree of compression being sufficiently high that the compressed extruded slab is calibratable immediately thereafter in a calibration phase without the active application of pressure.

Abstract: A fibrous web comprising fibers which have been differentially cooled to provide a crimped fiber conformation thereto and then thermally relaxed to a sufficient degree to at least partially decrimp the fibers and increase the loft and decrease the density of the web. Also disclosed is a process for forming a web of such type, comprising the steps of forming a web of fibers, bonding the fibers to form a bonded web, differentially cooling the fibers to provide a crimped fiber conformation thereto, and thermally relaxing the fibers to a sufficient degree to at least partially decrimp the fibers and increase the loft and decrease the density of the web, wherein the differential cooling step preferably is carried out prior to bonding of the fibers to form the bonded web and the thermal relaxing step is carried out after bonding of the fibers to form such web.

Abstract: An injection molding machine generally comprises a heating cylinder, a screw rotated and reciprocated in the heating cylinder and a screw drive system. The screw drive system comprises two motors and two sensors connected respectively thereto which are automatically controlled by a control system in connection with a screw revolution number and a screw back pressure, or independently so as to accurately carry out the resin measuring process. The control system performs an adaptive control of a motion control system inclusive of the screw and the screw drive system in response to a screw speed instruction, a screw revolution number feedback signal, and a screw position feedback signal in accordance with various control modes.

Abstract: Molds for injection molding are produced by providing a primary mold core, coating the primary mold core with a water-resistant coating layer, applying on the water-resistant coating layer a separating layer, spraying a metal shell on the separating layer, arranging a rear filling on the shell so as to form a tool part, and supplying water to the water-soluble layer so as to remove the tool part.

Abstract: A method is provided for producing commercially large quantities of high melting temperature solid or hollow spherical particles of a predetermined chemical composition and having a uniform and controlled size distribution. An end (18, 50, 90) of a solid or hollow rod (20, 48, 88) of the material is rendered molten by a laser beam (14, 44, 82). Because of this, there is no possibility of the molten rod material becoming contaminated with extraneous material. In various aspects of the invention, an electric field is applied to the molten rod end (18, 90), and/or the molten rod end (50, 90) is vibrated. In a further aspect of the invention, a high-frequency component is added to the electric field applied to the molten end of the rod (90).

Abstract: A binder/release system for the preparation of molded articles, especially lignocellulosic composites, which utilizes in combination with isocyanate-based binders a fatty material as an internal and/or external release agent, the fatty material being at least one polymerized fatty acid and/or at least one polycarboxyl compound containing a polymeric fatty radical(s).

Abstract: Apparatus and method for forming an integral laid fibrous web from multiple fiberizable components, characterized by generally discrete homogeneous compositional zones therein. The system comprises a housing having in its outer surface (i) inlet slot(s) for introduction of fiberizable materials into the housing and (ii) a discharge slot generally laterally coextensive with and translationally spaced from the inlet slot(s), for discharge of fiberized materials from the housing. A translatable body is positioned in the housing for translation therein, having a plurality of blades on its outer surface. The outer surface of the translatable body and the housing have a space therebetween wherein the blades travel during translation of the translatable body. First and second fiberizable components are fed to inlet slot(s) wherein the respective fiberizable components are at least partially laterally isolate relative to each other during the feeding.

Abstract: Apparatus for and methods of providing a multiplicity of streams of air-entrained fibers. The apparatus is of the type which includes a splitting member having multiple ports disposed in and along the surface of the splitting member; a first conduit duct in communication with a first port for directing a column of air past a first port to cause a portion of the column of fibers to split off and be drawn into the first conduit duct; and a second conduit duct in communication with a second port for directing a column of air past a second port to cause a second portion of the column of fibers to split off and be drawn into the second conduit duct.

Abstract: A process for producing a hollow plastics article, which comprises introducing a polymerizable composition in the hot state into a sealed hot mould, immediately setting the mould in motion by imparting to it a second movement of rotation about a second axis and a third movement of oscillation about a third axis which is perpendicular to the second, so that the composition is applied to the inner walls of the mould, and polymerizing it herein to form a hollow article. The improvement comprises setting the mould in motion by further imparting to it, simultaneously to the second and third movement, a first horizontal movement which has, in a horizontal plane, two components in two directions perpendicular to each other.

Abstract: Apparatus for and methods of forming, from a single column of fibers, an airlaid fibrous web having a multiplicity of components.

Abstract: A method of tableting de-oiled phosphatides (lecithin) where the moisture content of granular lecithin is maintained below about 1% the aerated density above about 0.38 grams per cubic centimeter and the percent compressibility below about 15%.

Abstract: Disclosed herein are a process for producing a carbon fiber mat, having excellent production and energy efficiencies, comprising successively melt-spinning a fiber-forming pitch by a centrifugal spinning machine having a horizontal axis of rotation (parallel to the plane on which the spinning machine is placed), forming a mat by the thus spun pitch fibers, bringing the mat into an infusibilized state in an air atmosphere containing NO.sub.2 and calcining the thus infusibilized mat in an inert atmosphere, and an apparatus for carrying out the above-mentioned process.

Abstract: The present invention provides an improved apparatus for forming a fibrous web, and includes a fibrous supply mechanism for providing fibers of web material. The fibers are deposited onto a foraminous web forming layer which may optionally have a pocket recess formed therein. A foraminous spacing mechanism supports the web forming layer while allowing a substantially unrestricted gas flow from a region immediately adjacent to and downstream from the web forming layer. A gas flow regulating layer has a selected pattern of apertures therethrough, and is fixedly positioned in adjacent facing relation with the foraminous spacing means. The regulating layer provides a selected pattern of gas flow through the web forming layer. The regulating layer, the foraminous spacing mechanism and the gas flow regulating layer are constructed to form an installable and replaceable assembly, and a flow forcing mechanism provides a flow of gas through the web forming layer.

Abstract: In a pelletizing operation in which a synthetic thermoplastic polymeric material is reduced to particulate form, automatic startup of the flow of cooling fluid to the cutting chamber associated with the pelletizing operation is provided so as to insure that the flow of the cooling fluid is started at the time required.

Abstract: An instrument (22 and 23) for removing irritating particles from the eye, for instance, consists of a tubular rod provided at one end with a flexible eye or loop clamped therein. The object of the invention is to simplify manufacture of such an instrument by supplying liquid plastic to a moulding tool (1), both rod (22) and eye or loop (23) being formed as a single, coherent unit.

Abstract: Apparatus and a process for manufacturing thin walled hollow plastic shells for parts such as automobile door panels, controls and instrument panels from dry thermoplastic powders includes a plurality of powder boxes and an open-ended heated mold. Each charge box is carried by an indexable carousel which has a drive motor controlled by a programmable controller to position the carousel to off-load a given color to a powder casting mold carrier which is associated with means for sequentially and continuously (1) preheating a mold; (2) dumping powder from an off-loaded color box into a heated mold; (3) curing the cast powder in the mold; (4) cooling the mold; and (5) stripping the part from the mold.

Abstract: Method and slide-casting machine for the casting of hollow precast units of concrete by means of slide-casting. Concrete mix is extruded onto a base by using one or several shaping members that form a cavity and the mix is compacted by moving the shaping members. The outer face of the shaping members is provided with a projection or projections, or a projection or projections are formed at the outer face of the shaping members from time to time. The locations of the projections are changed to the longitudinal axis of the shaping members. Thereby the shaping members produce forces compressing the mix in the surrounding mix, i.e. forces that compact the concrete. It is possible to use shaping members in which the shape of the mantle portion can be changed so that the distances of the different points at the outer face of the shaping member from the longitudinal axis of the shaping member vary.

Abstract: An open-topped casting mold and a matching mold are hingedly connected and are electrostatically coated with a powder screen; casting material is then poured into the molds without disturbing the powder by holding the powder in position with static electricity. The molds are pivoted together to provide a composite body of the hardened casting material formed by the bonding of the material from the two molds.