Abstract: A hollow shell-type hearing aid is prepared from an impression of the ear. A mold is formed from the impression. An opening is cut in the mold and the mold is filled through the opening with hardenable material. The hardenable material is allowed to cure until a hard shell of the material forms on the surface of the mold. The remaining hardenable material is poured out of the mold through the opening and the shell is then removed.

Abstract: In production of a golf club head by heat pressing of a compound in a splittable mould, the compound of a fixed weight is injected into the mould cavity through an injection tube which is clamped by the mould and removed after appreciable hardening of the compound. Provision of an asylum for extra bulk of compound by the injection tube remarkably reduces production of undesirable dregs or flash at heat pressing. The injection tube also serves to define the correct positioning of a core used in the product.

Abstract: Juxtaposed nozzle openings apply the same or different melts to the surface of a moving cooler surface for producing thin metal strips or foils with a considerable width. The nozzle openings can be staggered in the direction of movement of the cooler surface and apply different materials to produce a metal strip with juxtaposed and sharply defined regions with different characteristics. Amorphous or mixed amorphous/-crystalline, or solely crystalline material structures can also be produced. Alternatively, different cooling capacities on different cooler surface areas and different structuring of different cooler surface areas permit the melt to solidify on the cooler surface such that the strips or foils obtained have adjacent regions with different metallic and/or geometrical structures. By geometrical configuration of the cooler surface, foils with a structured surface or with shape-limited individual regions can be used for mass production of small parts from sheet or strip material.

Abstract: The ceramic article, after molding and while in a porous condition, is surface hardened not by being placed in a kiln and exposed to high temperatures, but is operatively arranged to have a combustible gas-air mixture pumped under appropriate pressure through the porosity of its molded shape. The exiting gas-air mixture is, according to the present invention, ignited, and this causes the exterior surface of the molded shape to incandesce, with the result that the external surface hardens without causing internal stresses within the article, and also avoids causing differential thermal expansion between the exterior surface and the fiber substance of the article adjacent thereto.

Abstract: Filter pads, which are made inherently stable by binders and by removal of the binders can be converted in packings to be maintained under substantially constant surface pressure between rigid filter brackets, are produced first as molded bodies from a suspension of filter aids in liquid by depositing granular, fibrous, or fiber-containing filter aids or mixtures of those filter aids in a casting mold, there being used high rates of flow while avoiding turbulences, and adding binders to the suspension so that the molded body can be stabilized by activation of the binder while drying. It is possible in this process also to manufacture multi-layered filter pads, it having been surprisingly found in those multi-layered filter pads that the layer assembly is kept intact during the filtration even in the filter packing that no longer contains binders.

Abstract: A process for upgrading the characteristics of moisture containing coal which comprises drying coal until the water content reaches substantially zero, rapidly heating the dried coal to a molding temperature of from 200.degree. to 400.degree. C. within a time of from 1 to 10 minutes, compression molding the dried coal under elevated pressure, oxidizing the molded coal and then steaming said oxidized molded coal in saturated moisture at from 80.degree. C. to 150.degree. C. from 2 to 8 hours to provide a dry upgraded coal having a decreased tendency to self-ignite.

Abstract: A process for producing ultrafine particles of a ceramic, which comprises heating a ceramic having substantially the same components as the final ultrafine ceramic particles, a metal constituting the metal component of the final ultrafine ceramic particles, a mixture of said ceramic with said metal or carbon, or a mixture of said metal with carbon by an arc plasma or a high frequency induction plasma generated in hydrogen, nitrogen, oxygen, a gaseous mixture of hydrogen and nitrogen, or a gaseous mixture of nitrogen and oxygen.

Abstract: A system for forming an air laid web of fibers and/or particles on a moving foraminous carrier. Fibers and/or particles are blended, and while supported in an air stream, introduced into a distributor unit. The distributor unit includes a rotatable cylinder formed with classification apertures of a predetermined shape, number, and size as specifically related to the types of fibers and/or particles utilized. A rotatable shaft with radially extending wire-like members agitates the fibers and/or particles and throws them outwardly through the apertures. Downwardly directed air flow transports the refined fibers and/or particles so as to form a homogeneous, still further refined, web on the surface of the carier. A variety of adjustments and alternations can be made to the system and its components to control the composition and thickness of the end product, and to attain maximum capacity for any combination of fibers and/or particles.

Abstract: Silica spheres are prepared in a process comprising:(a) preparing a silica hydrosol by mixing an aqueous solution of an alkali metal silicate with an aqueous solution of an acid;(b) converting the hydrosol into droplet form;(c) aging the droplets in a fluid to produce hydrogel particles;(d) partially drying the hydrogel particles at 10.degree. to 60.degree. C. in air having a relative humidity in the range of from 45 to 95%, to a water content in the range of from 0.3 to 1.3 kg/kg solids;(e) decreasing the cation content of the hydrogel particles by ion-exchange in an aqueous medium to less than 10% w, calculated on dry material; and(f) finally drying the hydrogel particles to obtain silica spheres.

Abstract: Very finely granular metal powders are produced by atomizing a liquid jet of metal by means of a gas jet which, in addition to a continuous band of sound frequencies, contains at least one discrete sound frequency which is at least 5 decibel above the average intensity of this band, and which is generated in a rotationally symmetrical device by means of a nozzle (4) which has the shape of a hollow cone and by means of an annular resonance space (7) with an annular edge (6) and is projected concentrically against the liquid jet of metal at a total opening angle of an average 35.degree. to 55.degree.. The atomization zone of the gas jet should preferably contain at least three discrete sound frequencies which are each at least 10 decibel above the sound intensity of the continuous band.

Abstract: A dry wall interlocking building block system includes a method of manufacturing moulds for casting building blocks, in which master forms corresponding in shape and size to the required blocks are cast from a cold-pouring compound in collapsible core-boxes, and in which a mould is built up around the master forms (7) by securing the forms to a casting table (8), placing metal liner plates (9) against the sides of the forms, filling the spaces around the liner plates with a similar cold-pouring compound, allowing the compound to set, and withdrawing the forms to leave a plurality of mould cavities. The mould can then be mounted in a block making machine for large scale casting of concrete blocks in the mould cavities. One feature of the preferred mould is that the liner plates are detachable, countersunk bolts (10) having been fitted in holes in the liner plates (9) prior to filling the spaces around the plates. The invention also includes a two-recess building block cast in the above mould.

Abstract: A method of rolling a plastically deformable material which behaves as a single phase and which is deformed plastically when subject to deformation forces, which material comprises from 40% to 70% by weight of hydraulic cement and/or fly-ash particles A of from 0.5 to 100 .mu.m, silica particles B of from 50 .ANG. to 0.5 .mu.m (which are at least one order of magnitude smaller than the cement/fly-ash particles A), a surface-active dispersing system present in an amount sufficient to impart to the composite material a plastic consistency in a stress field of up to 200 kg/cm sq., and from 7% to 20% by weight water; the silica particles B being homogeneously arranged in the voids between the densely packed cement/fly-ash particles A, and the amount of water substantially corresponding to the amount necessary to fill the voids between the solid particles of the composite material.

Abstract: A method and an apparatus for continuously manufacturing non-fired pellets, which comprise: continuously supplying green pellets containing a carbonating binder into a vertical type reactor to continuously pass the green pellets sequentially through a predrying zone, a carbonating zone and a drying zone in the vertical type reactor; blowing a predrying gas having a relative humidity of up to 70% and a temperature of from 40.degree. to 250.degree. C. into the predrying zone to predry the green pellets therein until the water content of the green pellets in the predyring zone falls within the range of from 1 to 7 wt. %; blowing a carbonating gas comprising carbon dioxide gas of from 5 to 95 vol. % and saturated steam of from 5 to 95 vol. % and having a temperature of from 30.degree. to 98.degree. C. into the carbonating zone to carbonate the carbonating binder contained in the green pellets therein; and blowing a drying gas at a temperature of from 100.degree. to 300.degree. C.

Abstract: A fastener comprising a female member having an opening, a male member which is engageable in the opening of the female member and a string member joining the female and male members, and a fastener assembly comprising a plurality of such fasteners joined together. The female and male members are molded from a thermoplastic synthetic resin, and fused to the string member. The fastener or fastener assembly is made by a method comprising placing a string through a female member forming mold and a male member forming mold, supplying a molten thermoplastic resin into the molds to form a female member and a male member, removing the molded female and male members from the molds, moving the string forward, repeating the molding of a plurality of female and male members, and if appropriate, cutting the string between the female member of one fastener and the male member of another.

Abstract: In a process for manufacturing a whisker preform for a composite material, a dispersion of a whisker in water or an organic solvent is passed through a sieve and is filtered, and a residual wet whisker cake is dried, with or without prior compression, to produce a cake having a desired density based upon the relationship between the weight of the whisker in the dispersion and the volume of the residual whisker cake after filtration.

Abstract: The invention relates to a method of making a fluid flow regulator, in which an elastic ring acts in response to pressure against a profiled core or an inner surface of a casing. It is possible with this method to perform matching of the regulators to a desired value quickly and without excessive waste. To this end the casting moulds for the profiled core or the inner surface are finish-machined in a certain way in dependence on the flow characteristic of the regulator.

Abstract: The within inventive method for repairing a drywall surface (i.e. gypsum boards) or a plaster wall or ceiling, obviates the need for spackling and contemplates instead the use of a plastic film in covering relation over the surface defect and in this position properly prepared, so that the plastic is totally devoid of wrinkles and in firm attachment to the surface, with the result that the repair cannot be detected from the original surface.

Abstract: In accordance with the invention there is provided a sintered monolithic ceramic substrate for fine-line electrical circuitry, the substrate comprising a base layer containing at least 90% by weight crystalline alumina or beryllia and a thin upper layer containing at least 90% by weight crystalline material the same as that of the base layer but with an average grain size less than that of the crystalline material of the base layer, the upper layer having an irregular interface with the base layer but a planar upper surface with minimal surface irregularities for improved reception of the fine-line circuitry to be applied. Further in accordance with the invention such substrate is made by first forming and firing a ceramic plate of alumina or beryllia ceramic to provide the base layer and then applying and firing a coating of fine grain alumina or beryllia, as the case may be, on the plate to provide the upper layer.

Abstract: In an arrangement for and a method of producing shaped parts of a non-swellable mixture of fibers and heat-hardenable resin, a pressing mass divider is introduced into lower pressing tool during filling of the mixture.

Abstract: A process is disclosed for producing spherical metallic particles which are especially suited for use as an abrasive wherein a particulate metal starting material is liquified by counter-current flow with a hot gas stream which places the solid and liquid particles in a fluidized state and the liquified particles are droplets upon reaching a sufficiently small size are carried upwardly out of the fluidized zone and then cooled to form the spherical particles. An apparatus for carrying out the process is also disclosed.