Abstract: In an injection molding apparatus using a motor as a driving source, the injection speed and the injection pressure are controlled via a speed sensor, a pressure sensor and a closed loop control system, to provide higher accuracy and better operability during switching of the apparatus from an injection speed control phase to an injection pressure control phase and thereafter to a back pressure control phase.

Abstract: A method for preparing a sustained release formulation utilizing collagen and/or gelatin as a carrier, which comprises the steps:(i) preparing a uniform and high concentrated mixture with respect to the collagen and/or gelatin by blending an active ingredient, said collagen and/or gelatin, and water or an admixture consisting of water and a hydrophilic organic solvent under one of the conditions selected from:(A) the pH of the mixture is kept below 5 and the salt concentration of the mixture is retained below fiber-forming concentration;(B) chemically modified collagen and/or gelatin is employed; and(C) glucose is added to the mixture;(ii) molding the resultant mixture; and(iii) gradually eliminating the solvent from the molded product.

Abstract: A method and tool for fabricating composite shafts with at least one flared end. The tool includes a specially adapted end fitting for each flared end which define the angle and direction of flaring. The end fitting includes structure for conforming/compacting the composite material at the flared ends either during and/or after the composite build-up is completed and during cure. The conforming/compacting insures that the external surfaces of the flared ends achieve dimensional control and a machined like quality without the necessity of machining.

Abstract: A method and apparatus for continuously forming a uniform layer of material that is being dispersed. This material, in the form of a stream of material, is deposited on an intermediate conveyer belt, as strips, transverse to the direction in which the material is fed to a dispersal mechanism. In the direction of travel of this intermediate conveyer belt, the strips abut one another in such a way that no gaps exist between them.

Abstract: A surface metallizing method for application in producing a metallized polybutylene terephthalate part is conducted by using a molded part consisting chiefly of a polybutylene terephthalate resin composition containing 2-40% by weight of potassium-titanate fiber relative to the total weight of the composition, and subjecting the molded part to sputtering or vacuum metallizing, thereby forming a metallized coat thereon.

Abstract: The present invention teaches a technique and provides for apparatus eminently useful for producing closely sized, high-strength granular particulates from low-strength prills such as, for example, urea and ammoniu m nitrate which are nitrogen fertilizers, i.e., an essential plant nutrient. Advantages and benefits derived from the practice of the present invention relate to the production of closely sized high-strength particulates useful to the chemical fertilizer industry by virtue of their having favorable properties for custom fertilizer blending, direct applications, and as a substrate for sulfur coating to produce a controlled release fertilizer. Further advantages and benefits derived from the practice of the present invention relate to the utilization of low-cost surplus prills of low stren gth as feedstock in the production of the closely sized, high-strength granu lar particulates.

Abstract: A system is provided for molding a slurry containing particles in a solution of solvent and binder, which enables the close control of the production of a tape with particles of a high density. A rotor forms a chamber with a cylindrical molding surface, and a conduit carries the slurry from the outside to the surface while the molding surface rotates to use centrifugal force to force particles against the molding surface. The chamber is substantially closed to avoid the uncontrolled loss of solvent, and a means is provided for venting the chamber to remove solvent therefrom after the slurry has been molded into a tape. A container lies within the chamber and holds solvent prior to casting the slurry, to create a solvent-containing environment within the chamber.

Abstract: A method for controlling an injection molding machine involving the steps of: detecting, by a screw position detector, a position of a screw of the injection molding machine immediately before the start of injection, to produce a detecting signal; comparing the detecting value with a predetermined value for a plasticizing/measurement position set in a metering position setter, to calculate any deviation therebetween; and adding/substracting the deviation to or from predetermined values representative of switching-over positions set in switching-over position setters, thereby keeping constant an actual screw stroke from the plasticizing/measurement position to the switching-over position for every shot of the injection molding machine.

Abstract: In a process for the manufacture of a moulded product by compression of a powder or granules in a die, a powdered die lubricant is used, lubricant particles are electrically charged and the charged particles are fed to the die in advance of the moulding powder. An apparatus for carrying out the process is also provided, the apparatus including a first feed for feeding a powdered lubricant to the die, a second feed for feeding moulded powder to the die after the powdered lubricant, and means for maintaining the electrical potential of the die at a predetermined value different from that of the powdered lubricant.

Abstract: A process for making foam-like material to form useful structures having a plurality of beads held together by a medium molded into a desired shape with interstices formed between the beads.

Abstract: Method and apparatus for producing high modulus products. A polymer morphology or powdered metal is solid-state deformed under pressure through the rollers of an extrusion rolling die, at a temperature near but below its crystalline melting point, while controlling the extrusion rate and the rate of rotation of the rollers so that the rate of extrusion of the polymer or metal is substantially the same as the rate of rotation of the rolling die surface.

Abstract: In a method for producing shaped synthetic members, one begins with superficially plasticized synthetic granulated material in manner known per se. This is sintered to form a preform in a first operation in a preliminary chamber. The preform is then extruded by way of a narrow nozzle into a moulding cavity, the nozzle cross section being so narrow that on the way between the preliminary chamber and the moulding cavity, the individual granular particles must be deformed mechanically. The moulding cavity is then filled by one or more thin strands, which consist of solid, but mechanically deformed and superficially plasticized granulated particles.

Abstract: A cast article having a complicated shape of the appearance and the hollow can be obtained by forming a coating film on the surface of a pattern from a solvent-insoluble material to prepare a mold pattern, filling and hardening a molding material around the mold pattern, dissolving the pattern with a solvent, and removing the residue of dissolution and the coating film outside the mold.

Abstract: A molded article, for example, a filter or a preform used in the manufacture of fiber-reinforced composites, is manufactured from an air laid batt from a single fiber type or a mixture of fibers. The batt is either resinated with a thermoplastic material or includes a thermoplastic binder fiber. The batt is formed into the desired shape of the molded article in a through-air mold and heated sufficiently to set the thermoplastic material, so that the resulting article retains the desired shape. If the article is to be used as a fluid filter, it can be used either as it is removed from the mold if a filter of uniform density is desired, of the article can be further processed in a compression mold to densify portions of the article to thereby form, for example, a fluid impervious portion used as a gasket. If the article is to be used as a preform for a structural composite, it is then to be transferred to a resin injection mold.

Abstract: A process for compacting a porous ceramic structural member having a compated shape and an optional size by encapsulation with material of the same type and capable of sintering and subsequently subjected to hot-isostatic pressing; immersing the preformed body in a suspension of a material of the same type in a solvent but which contains no sintering aid and forming a first encapsulating layer; evaporating the solvent; immersing the thus obtained body in a second suspension of a material in a solvent of the same type capable of sintering and which contains one or more sintering aids, and forming a second encapsulating layer; evaporating the solvent; subjecting the thus obtained body at an elevated temperature in an atmosphere of a protective gas for a sufficient period of time to sinter the same; isostatically compacting the body provided with a tight-sintered surface; and mechanically removing the encapsulating layers.

Abstract: In forming an electrophoretic gel, various defects can be induced by the shrinkage that generally accompanies polymerization. These defects can include pulling away from a vessel wall or voids or bubbles forming within the gel itself. Prior to polymerization, a monomer can be compressed to a density at least equal to that of the expected density of the final gel, which then is substantially free of such shrinkage defects. The disclosed method is readily generalizable to other situations to produce polymers substantially free of defects due to shrinkage.

Abstract: A device for encapsulating seeds in a gel. A nozzle with dual vertical, rectilinear, concentric tubes--i.e., an inner tube and an outer tube--is supplied with gel that is fed into the outer tube. The gel goes down the outer tube to an outlet from the inner tube, so that a meniscus of gel is stretched across the outlet. Singulated seeds are fed into an inlet of the inner tube, so that each seed--and only one--drops down upon a meniscus of gel. A slight puff of air is caused to pass down the inner tube and slightly inflate the meniscus upon which a seed has dropped. More gel is fed, to cause the meniscus to separate from the outlet and form a drop of gel with a seed inside, which drops down into a fixative bath that causes the gel to set.

Abstract: A method is suggested which is used for controlling and/or regulating of the injection molding in injection molding machines by measuring the temperature in the injection tool. A thermosensor is fed within a bore in the tool very closely to the molding pocket surface, so that the temperature fluctuations resulting from the injection cycles can be registered by the thermosensor. The measuring results are controlled with respect to maximum permissible deviations, whereby it is advantageous to control the minimum temperature and the temperature difference between the maximum and the minimum temperature. When exceeding predetermined maximum permissible deviations a signal is actuated for controlling a quality control for sorting out of parts and/or a light signal or an acoustic signal and/or the machine is switched off. Moreover, the measuring signals are used for controlling of the tool temperature and the mass temperature.

Abstract: The invention relates to a process for producing a three-dimensional stiffening element from a powder selected from the group consisting of a meltable plastic powder and a powder mixture comprising the meltable plastic powder comprising applying the powder to an auxiliary carrier in a template screen printing process with the aid of a template and subsequently transferring the thus obtained stiffening element to a substrate, the improvement comprising subsequent to the step of applying to the auxiliary carrier, compressing and sintering the powder with a hot molding plug to obtain a blank; lifting the plug while removing the blank from the auxiliary carrier and further melting the sintered plastic particles of the blank which are in contact with the molding plug; and said step of transferring comprising transferring the further melted blank onto the substrate disposed therebelow while lowering the molding plug.

Abstract: A panel of microporous thermal insulation material is manufactured by applying a film of polyvinyl acetate emulsion to a non-porous substrate, such as a sheet of steel, and compacting powdery microporous thermal insulation material against the film so as to cause the consolidated insulation material to bond to the substrate and form a panel.