Abstract: A method for recovering a metal from a metal ore or waste metal-containing material comprises contacting the ore or waste material with an acidic leaching solution effective for leaching and forming a pregnant solution of at least one metal to be recovered, and contacting the pregnant solution with a steel substrate so as to cement the at least one metal and from which one can recover the metal. The method is particularly suited to the recovery of precious metals such as gold. The steel substrate can be particulate, such as steel shavings, so that the steel substrate is used in a form which results in a high surface area to volume ratio of steel.

Abstract: The toughness of Al-Li, Al-Mg and Mg-Li alloys is increased by a melting and refining process designed to reduce the concentration of alkali metal impurities below specified levels. The hydrogen and chlorine gas constituents are also significantly reduced.

Abstract: The invention relates to a method of making iron or steel preproducts and reduction gas with a low slag forming process utilizing petroleum coke as a fuel in a melter gasifier.

Abstract: A method for the preparation of a mixture of at least one reactive element or an alloy thereof and a liquid metal melt, including introducing the reactive element or alloy thereof, in a liquid state and under pressure, within, i.e. below the surface of, the metal melt, is provided. An apparatus to facilitate the method above is also provided. The apparatus includes a crucible, an immersion pipe that passes into the crucible, an accommodating vessel for storing the reactive element or alloy thereof and a pressure unit.

Abstract: The device for charging metalliferous materials 7 into a furnace 3 compri a charging tube 1, inside which are arranged supports 8 distributed over an entire non-straight section of this, for example similarly to the stairs of a flight of stairs descending towards the furnace. Passages are provided between the supports 8, and means 10 for the vibration of the supports are provided.The materials progressively descend on the supports 8 towards the furnace and are simultaneously preheated by the hot gases introduced into the tube, circulating through the materials and via the passages 9 and extracted via the outlet orifice 5.

Abstract: Method and apparatus for reducing the quantity of carbon dioxide emitted to the atmosphere from carbothermic processes producing metals are described. The method involves rejecting carbon from the process system or using carbon as a reagent to be recycled within the boundaries of the process system as a result of reactions of hydrogen with the carbon monoxide produced by the carbothermic process. Examples of the application of the method are given for the production of aluminum and for the production of a portion of the iron content of steel.

Abstract: A process and apparatus for improving metal production in ironmaking and steelmaking processes is disclosed. The use of an inert metallic conductor in the slag-containing crucible and the addition of a transition metal oxide to the slag are the disclosed process improvements.

Abstract: The present invention pertains to a gas purging plug for metallurgical vessels with a gas connection pipe at the gas inlet-side, lower end.

Abstract: The invention relates to the extraction of metal values from metal bearing ores. More specifically, the invention comprises, in a process 10 for extracting metal values from metal bearing ores, a method of enhancing metal value recovery from the ore. The method comprises introducing, upstream of a metal recovery section 26, a gaseous agent by means of arrangements 30. The gaseous agent is capable of promoting recovery of metal values from the ore. The gaseous agent introduction is into at least one of the pipelines 20, 24, 28 conveying ore slurry or process water for use in slurry ore or for slurry make-up.

Abstract: This invention relates to the extraction of metal values from metal bearing ores. More particularly, in a process for recovering metal values from metal bearing ore, the invention provides the step of enhancing metal value recovery by introducing into the thickener overflow water 32, a gaseous agent capable of promoting recovery of the metal values from the ore. The gaseous agent may be oxygen or oxygen enriched gas, and can be injected by means of injection means 50.

Abstract: A process for recovering free aluminum and aluminum compounds such as aluminum oxide from aluminum dross and aluminum scrap in a furnace heated with a plasma arc torch followed by oxygen injection after significant aluminum separation has occurred is described. The injected oxygen reacts with aluminum nitrides and unrecoverable aluminum in the dross to provide processing energy. High aluminum recovery is obtained with greatly reduced cycle times at lower overall operating costs.

Abstract: The top-submergable injection lance has an elongate conduit which extends between upper and discharge ends and defines a bore, for the supply of reactants, through the conduit and an annular, alloy steel tip at the discharge end. The conduit comprises an inner pipe defining the bore, an outer pipe, and a third pipe which divides an annular volume between the inner and an outer pipes for circulation of coolant fluid. The tip is defined by inner and outer peripheral surfaces merging at a sharp lower edge and a top surface extending between the peripheral surfaces. The top surface of the tip joins the inner and outer pipes so as to be contactable by the coolant fluid. The frusto-conical inner peripheral surface provides a continuation of the bore which increases in cross-section to an opening at the lower edge.

Abstract: A scrap melter apparatus which includes a drive motor disposed above a molten metal bath, and a shaft attached to a bottom of the drive motor, and protrudes partway into the molten metal bath. A scrap melter impeller is attached to the bottom of the shaft. The impeller is a rectangular block of refractory metal, having a flat upper surface and a formed lower surface. The formed lower surface includes a first area disposed in a central portion of the metal block which has an even thickness from a first side of the impeller to a second side of the impeller. A second area is adjacent to the first area, and is tapered from a thin section at the first side of the metal block to a thick section at the second side of the metal block. The thickness of the second area at the second side corresponds to the thickness of the central area. A third area is adjacent to and on an opposite side of the first area from the second area.

Abstract: A two-piece oil ring, for use in an internal combustion engine, with the oil ring being made from a martensitic stainless steel material having high consisting essentially of more than 0.8 wt % but less than 0.95 wt % of C, not more than 1.0 wt % of Si, not more than 1.0 wt % of Mn, from 15.0 wt % to 20.0 wt % of Cr and a balance substantially Fe and incidental impurities. The oil ring has a hardness ranging from HV300 to HV450 and a substantially H- or X-shaped cross-section. A web portion interconnecting left and right halves of the H- or X-shaped cross-section has a thickness not greater than 0.3 in terms of the ratio of the total thickness of the ring. Oil passage holes are formed in the web portion. A nitrided layer is formed on the sliding surface thereof which makes a sliding contact with the inner surface of a cylinder of the engine. The material may further contain suitable amounts of at least one of Mo, W, V, Nb, Ni and Co.

Abstract: A method is disclosed for the direct recovery of platinum group metals (PGM) from thiourea solutions or highly acidic aqueous solutions in general, such as leach solutions resulting from the acid leaching of precious metal bearing material. The method comprises reduction precipitation of the PGM from solution by alkali metal borohydride (preferably sodium or potassium borohydride) addition thereto at ambient temperature and pressure. The resulting precipitate is readily filtrable to give a product comprising high purity platinum group metal powder. The barren solution can be recycled to the upstream process.

Abstract: A blowing lance for refining metals by blowing a gas onto a surface of a metal bath is presented. This lance has an adjustable tuyere for generating a supersonic refining gas flow and a blowing head with a set of fixed tuyeres opening into a front dome of the blowing head and dividing the supersonic gas flow into individual free jets. A cyclic modulator modulates a flow rate through the set of fixed tuyeres so that the flow rate in a first subset of tuyeres does not vary synchronously with the flow rate in a second subset of tuyeres, i.e., the flow rates in both subsets of tuyeres increase or decrease at the same time and they do not reach their minimum value or their maximum value at the same moment.

Abstract: The specification discloses a process for producing a ferroalloy in a smelting vessel. A material containing an alloying metal is injected into a molten bath contained in the vessel. A flux, a carbonaceous material and an oxygen-containing gas are also injected into the vessel. A gas which may be the oxygen-containing gas is injected into the molten bath in order to stir it. The rates of injection of the various components are controlled to achieve control of the oxidizing and reducing environment within the vessel consistent with a rapid rate of injection. The material containing the alloying metal is either reduced and incorporated into the metal phase or oxidized and incorporated into the slag. Combustion gases above the molten bath are oxidized to provide further heat to the process. Alloyed metal or slag containing the alloying metal are recovered as product. The process is applicable to the production of ferroalloys such as ferrochromium, ferromanganese, ferronickel and ferrovanadium.

Abstract: A method and an apparatus for removing mercury from contaminated soils and industrial wastes are provided. The removed mercury may be recovered. A furnace vaporizes the mercury containing portion and the vapors are condensed. In one embodiment, an individual heating stage volatilizes water vapor and other volatile contaminants, such as hydrocarbons, with substantial vaporization of the mercury-containing portion, subsequently, a second temperature higher than the first is employed to vaporize the mercury containing portion. In one embodiment, a metallic salt reacts with sulfur in the material to form a stable solid sulfur compound to reduce sulfur content in the gaseous effluent. The addition of a metallic salt may also be employed to react with mercury halides to release elemental mercury therefrom. The contaminated material is thereby converted from one which is hazardous due to mercury contamination to one which is non-hazardous. The effluent is treated to reduce environmental hazards in the same.

Abstract: A consumable lance for simultaneously reheating and desulfurization of a molten metal bath includes an internal circuit for delivering oxygen below the slag metal interface and an external circuit for delivering a desulfurizing agent to the slag metal interface. Improved desulfurization and reheating results are achieved.

Abstract: Steel sheet is formed directly from iron ore concentrate by reducing a bed of iron ore concentrate, particularly high purity magnetized magnetic gamma hematite, to a low density hot cake of carburized metallic iron and then hot rolling the hot cake to a metallic sheet of full density (meeting market specification).