Patents Examined by Michael LaVilla
  • Patent number: 6716540
    Abstract: A multilayer film formed body comprises an outermost layer comprising a diamondlike carbon film, a substrate comprising an iron material, and an intermediate layer comprising a first layer on the substrate side, and a second layer on the outermost layer side. The first layer comprises at least either metal of Cr and Al, and a second layer comprises an amorphous layer including carbon and at least either metal of Cr and Al. The second layer has a gradient structure where the metal decreases as the position becomes closer to the outermost layer. The hardness of the second layer increases stepwise or continuously as the position becomes closer to the outermost layer. The hardness of the second layer close to the first layer is close to the hardness of the first layer. The hardness of the second layer close to the outermost layer is close to the hardness of the outermost layer.
    Type: Grant
    Filed: March 5, 2002
    Date of Patent: April 6, 2004
    Assignee: Kabushiki Kaisha Kobe Seiko Sho
    Inventors: Toshimitsu Kohara, Koichiro Akari, Eiji Iwamura
  • Patent number: 6716544
    Abstract: A coated cubic boron nitride (cBN) sintered body most suitable for a cutting tool having excellent resistance to wear and heat in the high-speed cutting of steel has been developed. The sintered body comprises (a) a base material made of a sintered body comprising at least 99.5 vol. % cBN and (b) a hard coating 0.1 to 10 &mgr;m in thickness formed on at least part of the surface of the base material by the PVD method. It is desirable that the hard coating comprise at least one compound layer consisting mainly of (a) at least one metal element selected from Al and the IV a-group elements and (b) at least one element selected from C, N, and O. It is desirable to provide between the base material and the hard coating an intermediate layer comprising a compound consisting mainly of boron and at least one metal element selected from the IV a-group elements.
    Type: Grant
    Filed: May 3, 2002
    Date of Patent: April 6, 2004
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Shinya Uesaka, Hitoshi Sumiya
  • Patent number: 6713190
    Abstract: A method is described for making a reinforcing wire frame for embedding in a moulded polymer support frame over which woven wire cloth is to be stretched and secured to form a sifting screen. The method involves locating lengths of cut wire substantially equally spaced apart in a jig to form a first array. A second array of lengths of cut wire is located over the first array with the lengths of wire in the second array being substantially at right angles to those of the first array. The lengths of wire in the first and second arrays are resistance welded at points of mutual intersection so as to form a first substantially rectilinear matrix.
    Type: Grant
    Filed: March 13, 2002
    Date of Patent: March 30, 2004
    Assignee: United Wire Limited
    Inventors: Gordon James Cook, Andrew Hughes, Arthur Robert Bailey, George Charles Hartnup, Dugald Stewart
  • Patent number: 6709769
    Abstract: A method is described for the manufacture of a Copper-Aluminium-Copper component (C-A-C “sandwich”) which can be used in the production of multilayer printed circuit boards, obtained by means of joining two external sheets of copper to one internal sheet of aluminium by means of a process of electro-mechanical joining, which does not require the use of additional material (such as, for example, an adhesive) and guarantees a consistently high level of quality. The joining process, normally continuous, is based on the use of a sonotrode to effect ultrasonic welding, wherein a single ultrasonic weld provides two joining zones between the two external copper sheets and the one internal aluminium sheet. According to a further embodiment, the component is manufactured with at least one layer of resin deposited externally on one of the external faces of the two copper sheets, which are not into contact with the internal aluminium sheet.
    Type: Grant
    Filed: March 14, 2001
    Date of Patent: March 23, 2004
    Assignee: Zincocelere S.p.A.
    Inventor: Giuseppe Pedretti
  • Patent number: 6704981
    Abstract: A method of forming sheets of superplastically formable material into a three dimensional article, the sheets being joined together along diffusion bonds to form discrete cells, at least one gas path being provided through the bond between cells. The sheets are heated to a temperature at which they exhibit superplastic properties and a gas injected between the sheets to expand the cells, the gas paths allowing the injected gas to pass from cell to cell. The edges of the gas paths are locally heated to change the microstructure of the sheets in the edge areas, which reduces the flow resistance of the edges under superplastic forming conditions and thereby reduces the propensity of the diffusion bonds bordering the gas transfer holes to peel apart under the forces of the inert gas exerted on the sheets at the gas transfer paths.
    Type: Grant
    Filed: September 9, 2002
    Date of Patent: March 16, 2004
    Assignee: BAE Systems plc
    Inventors: George Strickland, Adam B Marriott
  • Patent number: 6706331
    Abstract: A method of producing a metal-coated steel strip includes the steps of forming a metal coating on a steel strip and conditioning the surface of the metal-coated steel strip by smoothing the surface of the strip. The method is characterised in that the conditioning step produces residual stress of no more than 100 MPa in the strip.
    Type: Grant
    Filed: February 12, 2002
    Date of Patent: March 16, 2004
    Assignee: BHP Steel (JLA) Pty Ltd
    Inventors: Catherine Clancy, Ian Miles Robertson
  • Patent number: 6703069
    Abstract: The present invention describes a method including providing a component, the component having a bond pad; forming a passivation layer over the component; forming a via in the passivation layer to uncover the bond pad; and forming an under bump metallurgy (UBM) over the passivation layer, in the via, and over the bond pad, in which the UBM includes an alloy of Aluminum and Magnesium. The present invention also describes an under bump metallurgy (UBM) that includes a lower layer, the lower layer including an alloy of Aluminum and Magnesium; and an upper layer located over the lower layer.
    Type: Grant
    Filed: September 30, 2002
    Date of Patent: March 9, 2004
    Assignee: Intel Corporation
    Inventors: Peter K. Moon, Zhiyong Ma, Madhav Datta
  • Patent number: 6702553
    Abstract: A highly porous alumina material and a method for applying such material that is useful in the hot section of a jet aircraft engine. In order to manufacture the porous alumina, an aluminum-based metal/alumina material known in the art is first placed onto a metal alloy substrate. The aluminum-based metal is then dissolved using a solution that will not affect the alumina or the underlying substrate. The alumina is then washed with deionized water and dried. The resulting alumina has a porosity in the range of about 20% to about 45%. The alumina has globular interconnected surface features in the range of about 0.5 &mgr;m to about 20 &mgr;m.
    Type: Grant
    Filed: October 3, 2002
    Date of Patent: March 9, 2004
    Assignee: General Electric Company
    Inventor: Mark D. Gorman
  • Patent number: 6699417
    Abstract: The invention relates to a method for coating a composite cylinder. On top of said composite cylinder (1) is drawn or extruded a metal casing (2), whose metal surface is modified a metal treatment process and/or plated with a coating layer.
    Type: Grant
    Filed: June 21, 2002
    Date of Patent: March 2, 2004
    Assignee: Stratum Oy
    Inventors: Pekka Laukkanen, Antti Veli Antero Vähämaa
  • Patent number: 6689485
    Abstract: The disclosed invention relates to a composite material for use in recovery of radionuclides, metals, and halogenated hydrocarbons from aqueous media. The material has very high surface area, and includes nanometer sized, zero-valent iron on a support. The material can be used to remediate aqueous media which have contaminants such as radionuclides, metals and halogenated hydrocarbons from aqueous media.
    Type: Grant
    Filed: April 13, 2001
    Date of Patent: February 10, 2004
    Assignee: The Penn State Research Foundation
    Inventors: Sherman M. Ponder, Thomas F. Mallouk
  • Patent number: 6686061
    Abstract: A weldable structural steel product having fine complex precipitates of TiN and CuS is provided which contains, in terms of percent by weight, 0.03 to 0.17%C, 0.01 to 0.05% Si, 0.4 to 2.0% Mn, 0.005 to 0.2% Ti, 0.0005 to 0.1% Al, 0.008 to 0.030% N, 0.0003 to 0.01% B, 0.001 to 0.2% W, 0.1 to 1.5% Cu, at most 0.03% P, 0.003 to 0.05% S, at most 0.005% O, and balance Fe and incidental impurities while satisfying conditions of 1.2≦Ti/N≦2.5, 10≦N/B≦40, 2.5≦Al/N≦7, 6.5≦(Ti+2Al+4B)/N≦14, and 10≦Cu/S≦90, and having a microstructure essentially consisting of a complex structure of ferrite and pearlite having a grain size of 20 &mgr;m or less.
    Type: Grant
    Filed: July 16, 2002
    Date of Patent: February 3, 2004
    Assignee: Posco
    Inventors: Hong-Chul Jeong, Hae-Chang Choi
  • Patent number: 6686058
    Abstract: On the outer surface of a metal pipe 10 there is formed a zinc plating layer 20 having a predetermined thickness by electroplating method. A coating layer 30 predominantly composed of a chromium compound and a phosphoric acid compound is formed by dipping the metal pipe 10 with layers up to the zincplating layer 20 formed thereon in a coating liquid containing chromium (a source of chromium) and at least one substance selected from the group consisting of oxyacid of phosphorus, oxysalt of phosphorus, anhydride of oxyacid of phosphorus, and anhydride of oxysalt of phosphorus. A fluorocarbon resin layer 40 is formed by coating, with polyvinyl fluoride, the metal pipe 10 with layers up to the coating layer 30 formed thereon and baking at a predetermined temperature for a predetermined time.
    Type: Grant
    Filed: October 4, 2002
    Date of Patent: February 3, 2004
    Assignee: Maruyasu Industries Co., Ltd.
    Inventor: Yuichiro Yoshida
  • Patent number: 6686052
    Abstract: A cooling plate provided with a cooling medium passage therein is formed by integrally joining a plurality of metal plates each having a cooling medium passage forming groove on a joining surface thereof. An anodic oxide film is formed on at least the cooling medium passage forming groove on the joining surface, and the plurality of metal plates are integrally joined each other by a friction agitation joining method. This enhances corrosion resistance of the cooling medium passage, resulting in an improved durability and extended life, which enables uniform cooling performance.
    Type: Grant
    Filed: June 20, 2002
    Date of Patent: February 3, 2004
    Assignee: Showa Denko, K.K.
    Inventors: Shigetoshi Jogan, Kiyoshi Tada
  • Patent number: 6682780
    Abstract: A method for protecting low-carbon steel and stainless steel from coking and corrosion at elevated temperatures in corrosive environments, such as during ethylene production by pyrolysis of hydrocarbons or the reduction of oxide ores, by coating the stainless steel with a coating of MCrAlXSiT in which M is nickel, cobalt, iron or a mixture thereof, X is yttrium, hafnium, zirconium, lanthanum, scandium or combination thereof, and T is tantalum, titanium, platinum, palladium, rhenium, molybdenum, tungsten, niobium, boron or combination thereof. A blended powder composition to produce a desired MCrAlXSiT surface alloy may be applied to the substrate. The overlay coating and stainless steel substrate preferably are heat-treated at about 1000 to 1200° C. for about 10 minutes or longer effective to metallurgically bond the overlay coating to the substrate and to form a multiphased microstructure.
    Type: Grant
    Filed: May 22, 2002
    Date of Patent: January 27, 2004
    Assignee: Bodycote Metallurgical Coatings Limited
    Inventors: Konstantin K. Tzatzov, Alexander S. Gorodetsky, Andrew Wysiekierski, Gary Anthony Fisher
  • Patent number: 6680135
    Abstract: The subject of the invention is a glass-, ceramic- or vitroceramic-based substrate (1) provided on at least part of at least one of its faces with a coating (3) with a photocatalytic property containing at least partially crystalline titanium oxide. It also relates to the applications of such a substrate and to its method of preparation.
    Type: Grant
    Filed: February 22, 2002
    Date of Patent: January 20, 2004
    Assignee: Saint-Gobain Glass France
    Inventors: Philippe Boire, Xavier Talpaert
  • Patent number: 6673471
    Abstract: A component for use in manufacturing articles such as printed circuit boards, the component comprising: a sheet of copper foil which, in a finished printed circuit board, constitutes a functional element; a substrate sheet of aluminum which constitutes a discardable element, and a protective coating layer on a surface of said substrate, one surface of the copper sheet and the coating layer on said substrate aluminum sheet being essentially uncontaminated and engageable with each other at an interface, and the uncontaminated surfaces of the sheets being manufactured together to define a substantially uncontaminated central zone inwardly of the edges of the sheets and unjoined at the interface.
    Type: Grant
    Filed: February 23, 2001
    Date of Patent: January 6, 2004
    Assignee: Nikko Materials USA, Inc.
    Inventor: R. Richard Steiner
  • Patent number: 6649279
    Abstract: A metallized multilayer film structure includes a core layer of a film-forming polyolefin having a first side and a second side. A metal receiving skin layer may be disposed on the first side of the core layer. A metal layer may be deposited on the surface of the metal receiving skin layer opposite the core layer. A topcoat layer may be disposed on the surface of the metal layer opposite the metal receiving skin layer. A polymer skin layer may be disposed on the second side of the core layer. The film structure may optionally include one or more tie layers. The film structure may also optionally include a primer layer interposed between the topcoat layer and the metal layer. The present metallized multilayer film structure may be suitable for use as a monoweb to package product as opposed to being used in a lamination. The film structure exhibits superior scratch resistance and resistance to other types of damage. The film structure may be directly surface printed and then used to directly package product.
    Type: Grant
    Filed: May 30, 2001
    Date of Patent: November 18, 2003
    Assignee: ExxonMobil Oil Corporation
    Inventors: Robert A. Migliorini, Larry A. Parr, William M. Mallory, Wayne Robert Osgood, Jr.
  • Patent number: 6645549
    Abstract: A process for providing bond enhancement and an etch resist for a printed circuit board is provided. A sheet comprising at least a layer of copper is immerses in a first immersion tin solution comprising a tin metal and a complexing agent in an acidic medium for a time sufficient to deposit a first heavy tin deposit on the sheet. The sheet is then immersed in a second immersion tin solution comprising stannous tin ions and stannic tin ions and a complexing agent in an acidic medium for a time sufficient to deposit a second thin tin deposit on the sheet. The second thin tin deposit has a thickness less than a thickness of the first heavy tin deposit. A rough surface texture providing mechanical adhesion sites results. The board is then treated with a coupling agent, such as silane, for enhanced bonding to a subsequent epoxy or other polymer prepreg. Additionally, the first heavy tin deposit may serve as an etch resist in subsequent fabrication of the provided circuit board.
    Type: Grant
    Filed: October 11, 2001
    Date of Patent: November 11, 2003
    Assignee: Parlex Corporation
    Inventors: Darryl J. McKenney, Arthur J. Demaso, Kathy A. Gosselin, Craig S. Wilson
  • Patent number: 6645567
    Abstract: The present invention relates to a cobalt electroless plating bath composition and method of using it for microelectronic device fabrication. In one embodiment, the present invention relates to cobalt electroless plating in the fabrication of interconnect structures in semiconductor devices.
    Type: Grant
    Filed: December 19, 2001
    Date of Patent: November 11, 2003
    Assignee: Intel Corporation
    Inventors: Ramanan V. Chebiam, Valery M. Dubin
  • Patent number: 6635361
    Abstract: A steel sheet for magnetic shields is provided containing 0.15% by weight or less of C and having a thickness of 0.05-0.5 mm and an anhysteretic magnetic permeability of 7500 or higher.
    Type: Grant
    Filed: March 26, 2001
    Date of Patent: October 21, 2003
    Assignees: NKK Corporation, Sony Corporation
    Inventors: Reiko Sugihara, Tatsuhiko Hiratani, Hideki Matsuoka, Yasushi Tanaka, Satoshi Kodama, Kenji Tahara, Yasuyuki Takada, Ken-ichi Mitsuzuka