Patents Examined by Nazmun Nahar Shams
  • Patent number: 12180572
    Abstract: The steel plate has a specific chemical composition, and a microstructure where a volume fraction of martensite at a depth of 1 mm from a surface of the steel plate is 95% or more, and at a depth of 1 mm from a surface of the steel plate, a Vickers hardness at 400° C. is 288 or more, and a Brinell hardness at 25° C. is 360 HBW10/3000 to 490 HBW10/3000.
    Type: Grant
    Filed: August 17, 2020
    Date of Patent: December 31, 2024
    Assignee: JFE STEEL CORPORATION
    Inventors: Naoki Takayama, Shigeki Kitsuya, Yoshiaki Murakami
  • Patent number: 12180560
    Abstract: The present invention relates to a solid-liquid-solid hydrometallurgical method in the presence of hydrated and/or non-hydrated salts in an oversaturation conditions, which is achieved by the intentional and repetitive application of drying and wetting steps, enhancing the chemical and physical phenomena on the mineral or concentrate, thus provoking the crystallization, recrystallization, and release of copper in a non-stoichiometric decomposition of the sulfide and its subsequent precipitation with chloride. The invention is made up of 3 steps called: (a) Wetting, (b) Drying and Oversaturation, (c) Washing and re-wetting, and these are conducted at temperatures ranging from 20-40° C. regardless of the redox potential with a minimum consumption of water and acid without requiring the addition of oxygen. The method allows diminishing the water and acid consumption, since the transformation of the sulfide can be carried out only in the presence of hydrated salts and/or the minimal addition of acid and water.
    Type: Grant
    Filed: October 29, 2019
    Date of Patent: December 31, 2024
    Assignee: NOVA MINERALIS S.A.
    Inventor: Rodrigo Andrés Cortés Cortés
  • Patent number: 12180558
    Abstract: A method for manufacturing a grain-oriented electrical steel sheet includes: a silicon steel material production process of producing a silicon steel material; a hot rolling process of obtaining a hot rolled sheet by subjecting the silicon steel material to hot rolling; a cold rolling process of obtaining a steel sheet of a final sheet thickness by subjecting the hot rolled sheet to a single cold rolling process or multiple cold rolling processes having intermediate annealing performed between the cold rolling processes; a decarburization annealing process of subjecting the steel sheet to decarburization annealing; and a final annealing process of applying an annealing separator containing alumina as a main component to the steel sheet and subjecting the steel sheet to final annealing.
    Type: Grant
    Filed: January 16, 2020
    Date of Patent: December 31, 2024
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Yoshiyuki Ushigami, Shuichi Nakamura, Hiroyasu Fujii, Norikazu Fujii
  • Patent number: 12170161
    Abstract: A process and a system for producing a stock solution for production of a ferrofluid is provided. The process includes contacting an acidic solution in a reaction container filled with an excess of a bulk material containing Fe(III) and optionally Fe(II). The acid reacts with the bulk material to form the stock solution (Ls) having dissolved ferric (Fe(III)) and optionally ferrous (Fe(II)) ions which is then separated from the bulk material.
    Type: Grant
    Filed: March 27, 2020
    Date of Patent: December 17, 2024
    Assignees: URBAN MINING CORP B.V., TECHNISCHE UNIVERSITEIT DELFT
    Inventors: Piotr Jakub Glazer, Ronald Alphons Penners, Simon Petrus Maria Berkhout, Peter Carlo Rem
  • Patent number: 12168256
    Abstract: The disclosure relates to a method for forming a metal article by additive manufacturing and related apparatus for performing the method. A metal particle suspension including a UV-curable polymeric resin liquid medium, and metal particles distributed throughout the liquid medium is deposited and cured by spatially selective exposure to UV radiation in a layer-by-layer process. Metal particle size can be selected in combination with the applied layer thickness to ensure complete cure throughout the applied layer while providing a high print speed and high spatial resolution. Intermittent or periodic partial curing of an applied layer can be used to maintain a homogeneous distribution of metal particles in the applied layer prior to full curing. The final product is achieved after sintering, which removes the cured binder in a debinding step and also provides the desired final article at close to the full density.
    Type: Grant
    Filed: April 22, 2022
    Date of Patent: December 17, 2024
    Assignee: BOARD OF TRUSTEES OF MICHIGAN STATE UNIVERSITY
    Inventors: Haseung Chung, Patrick Kwon
  • Patent number: 12146211
    Abstract: A cryogenic pressure vessel of formed of an ASTM A553 Type 1 cryogenic steel alloy including in wt. %: C: 0.01-0.04; Mn: up to 2.0; P: up to 0.02; S: up to 0.15; Si: up to 1.0; Ni: 7-11; Cr: up to 1.0; Mo: up to 0.75; V: up to 0.2; Nb: up to 0.1; Al: up to 0.1; and N: up to 0.01. The steel alloy may have an ultimate tensile strength of at least 900 MPa, a total elongation of at least 20%; a microstructure including between 5 and 20 area % reverted austenite and the remainder tempered martensite; a transverse Charpy impact energy of at least 27 J at ?196° C.; and a lateral expansion of at least 0.381 mm at ?196° C.
    Type: Grant
    Filed: November 21, 2019
    Date of Patent: November 19, 2024
    Assignee: ArcelorMittal
    Inventors: George Jay Fraley, Frederick Fletcher
  • Patent number: 12131850
    Abstract: A NdFeB rare earth magnet includes a main phase and a grain boundary phase including a white grain boundary phase and a gray grain boundary phase. In a microstructure observation area of the rare earth magnet, an area of the white grain accounts for 1˜3% of a total area of the microstructure observation area, and an area of the gray grain boundary phase accounts for 2˜10% of the total area of the microstructure observation area.
    Type: Grant
    Filed: June 24, 2021
    Date of Patent: October 29, 2024
    Assignees: SANVAC (BEIJING) MAGNETICS CO., LTD., BEIJING ZHONG KE SAN HUAN HI-TECH CO., LTD.
    Inventors: Guoan Chen, Haojie Wang, Bin Fang, Fei Du, Zhan Wang, Yugang Zhao
  • Patent number: 12116657
    Abstract: A predetermined chemical composition is contained, and a predetermined relationship of the contents of Ag, B and REM is satisfied.
    Type: Grant
    Filed: June 4, 2020
    Date of Patent: October 15, 2024
    Assignee: JFE STEEL CORPORATION
    Inventors: Akito Mizutani, Mitsuyuki Fujisawa
  • Patent number: 12112884
    Abstract: A method for improving the corrosion resistance of NdFeB materials is provided. The method includes in-situ growing a layer of oxide, nitride, or oxynitride on the surface of NdFeB magnet correspondingly by performing at least one of an oxidation treatment and a nitridation treatment at low temperature in a range of 200˜400° C., thereby significantly improving the corrosion resistance of the magnet. The method is simple to operate, low-cost, green, safe, and efficient. Depending on the parameters of the low-temperature oxidation and/or nitridation treatment, the thickness of the oxide, nitride, or oxynitride layer is adjustable from 10 nm to 100 ?m, which can improve the corrosion resistance of the magnet while maintaining excellent magnetic properties. Moreover, the thin surface layer is in-situ grown on the NdFeB substrate, which is strong and stable over a long service period and can be applied for mass production.
    Type: Grant
    Filed: April 1, 2022
    Date of Patent: October 8, 2024
    Assignee: ZHEJIANG UNIVERSITY
    Inventors: Mi Yan, Jiaying Jin, Wang Chen, Chen Wu
  • Patent number: 12090553
    Abstract: A manufacturing method of alloy powder comprises a liquid film forming step, a supplying step and a dividing step. In the liquid film forming step, a high speed fluid made of coolant liquid is shaped into a liquid film which has a predetermined thickness of 0.1 mm or more and receives a predetermined acceleration of 2.0×104G or more along a thickness direction. In the supplying step, molten alloy which is not divided into a size of the predetermined thickness or less is supplied to the liquid film. In the dividing step, the molten alloy is divided into the size of the predetermined thickness or less by the high speed fluid to make alloy particles and keeping the alloy particles in the liquid film by the predetermined acceleration so that the alloy particles are continuously cooled in the high speed fluid.
    Type: Grant
    Filed: June 29, 2022
    Date of Patent: September 17, 2024
    Assignee: TOKIN CORPORATION
    Inventors: Yosuke Imano, Akiri Urata, Masato Kuno
  • Patent number: 12084736
    Abstract: A manufacturing method of a grain-oriented electrical steel sheet according to an embodiment of the present invention includes: manufacturing a cold-rolled sheet; forming a groove in the cold-rolled sheet; removing an Fe—O oxide formed on a surface of the cold-rolled sheet; primary recrystallization annealing the cold-rolled sheet; and applying an annealing separating agent to the primary recrystallized cold-rolled sheet, and secondary recrystallization annealing it, wherein a close contacting property coefficient calculated by Formula 1 below is 0.016 to 1.13. close contacting property coefficient (Sad)=(0.8×R)/Hhill-up??[Formula 1] (In Formula 1, R represents the average roughness (?m) of the surface of the cold-rolled sheet after the removing of the oxide, and Hhill-up represents the average height (?m) of the hill-up present on the surface of the cold-rolled sheet after the removing of the oxide.).
    Type: Grant
    Filed: December 18, 2019
    Date of Patent: September 10, 2024
    Assignee: POSCO CO., LTD
    Inventors: Oh-Yeoul Kwon, Woo-Sin Kim, Dae-Uk Kim, Jong-Tae Park
  • Patent number: 12059729
    Abstract: An object of the present invention is to provide a method for manufacturing a metal printed object that can reduce the generation of sputters, and the present invention provides a method for manufacturing a metal printed object in which, in the presence of a shielding gas supplied around metal powder in a chamber, heat is supplied to the metal powder using energy rays to form a metal layer and laminate the metal layer, wherein the mass per unit volume of the shielding gas at a temperature of 25° C. and a pressure of 0.1 MPa is 1.30×10?3 g/cm3 or less.
    Type: Grant
    Filed: April 17, 2019
    Date of Patent: August 13, 2024
    Assignee: TAIYO NIPPON SANSO CORPORATION
    Inventors: Yusuke Yamaguchi, Toyoyuki Sato, Tomoaki Sasaki, Hiroki Amano
  • Patent number: 12049683
    Abstract: Methods for recovering metals from metal-containing materials are provided. The metal-containing material comprises either Co and Li (e.g., an electrode material from a spent lithium ion battery) or Fe and Al (e.g., bauxite). The metal-containing material is exposed to a leaching solution comprising ammonium hydrogen oxalate, oxalic acid, or both, to provide a solid composed of either cobalt oxalate or iron oxalate, and a solution of either lithium oxalate or aluminum oxalate. The solid is processed to provide either cobalt oxide or iron oxide; the solution is processed to provide either a lithium precipitate or an aluminum precipitate, and a filtrate comprising an oxalate; and the filtrate comprising the oxalate is processed to recover ammonium hydrogen oxalate, oxalic acid, or both. The method further comprises repeating the digestion step with the recovered ammonium hydrogen oxalate, the recovered oxalic acid, or both.
    Type: Grant
    Filed: October 22, 2019
    Date of Patent: July 30, 2024
    Assignee: University of Kansas
    Inventors: Mark Brandon Shiflett, David Richard Corbin, Ankit Verma
  • Patent number: 12042869
    Abstract: A method for producing material powder, comprising providing material and an atomization gas charged with an atomization gas pressure by means of an atomization gas compressor to an atomization device, melting the material and pulverizing the molten material into material powder by means of charging the molten material with the atomization gas using the atomization device, introducing the material powder from the atomization device into a pressurized container and providing a conveyor gas charged with a conveyer gas pressure by means of a conveyer gas compressor to the pressurized container, wherein the conveyor gas pressure is higher than the atmospheric pressure and lower than the atomization gas pressure, as well as a device for carrying out the method.
    Type: Grant
    Filed: May 25, 2020
    Date of Patent: July 23, 2024
    Assignee: METALPINE GMBH
    Inventors: Martin Dopler, Christian Weiss
  • Patent number: 12042966
    Abstract: An exemplary process includes determining a desired pore size, selecting an initial pore size greater than the target pore size, manufacturing a porous structure with the initial pore size, forging the porous structure to form a forged part having the desired pore size, and forming an orthopedic device from the forged part.
    Type: Grant
    Filed: November 5, 2020
    Date of Patent: July 23, 2024
    Assignee: Smith & Nephew, Inc.
    Inventors: Vivek Pawar, Mark Morrison, Carolyn Weaver
  • Patent number: 12031200
    Abstract: A method of manufacturing a fin material made of an aluminum alloy for heat exchangers with no fin buckling deformation and having excellent buckling resistance in a temperature range of 400° C. to 580° C. before a filler alloy melts at the time of brazing is provided. The fin material made of an aluminum alloy for heat exchangers contains 1.0 to 2.0 mass % of Mn, 0.7 to 1.4 mass % of Si, and 0.05 to 0.3 mass % of Fe, with the balance being Al and unavoidable impurities, in which a number density of intermetallic compounds having a circle-equivalent diameter of 0.025 to 0.4 ?m is 3.0×106 particles/mm2 or more, and an amount of solid solution of Mn is 0.3 mass % or less.
    Type: Grant
    Filed: December 1, 2020
    Date of Patent: July 9, 2024
    Assignee: UACJ CORPORATION
    Inventors: Yusuke Ohashi, Atsushi Fukumoto, Shogo Yamada, Shinichiro Takise, Takahiro Shinoda
  • Patent number: 12031190
    Abstract: A method for producing a Ni- or Ti-based alloy product includes preliminarily processing a hot working material of a Ni- or Ti-based alloy after hot working into a predetermined shape; heating and holding the material at a solution treatment temperature to obtain a material held in a heated state; and cooling the material to obtain a solution-treated material. The cooling step includes placing a flow path-forming member having a space for forming a flow path for a fluid on a surface of the material held in a heated state to form a fluid flow path defined by the surface of the material held in a heated state and an inner surface of the space of the flow path-forming member; and allowing a fluid to flow in the fluid flow path so that the fluid in the flow path locally cools a part of the surface of the material.
    Type: Grant
    Filed: November 26, 2020
    Date of Patent: July 9, 2024
    Assignee: PROTERIAL, LTD.
    Inventors: Mari Yoshihara, Takuya Murai, Tadashi Fukuda, Shoichi Takahashi
  • Patent number: 11993850
    Abstract: A method for manufacturing a component comprising bombarding nanoparticles in a dispersion with a laser to transform the ligand and cause the nanoparticles to drop out of the dispersion and deposit onto a substrate; and bombarding additional nanoparticles in the dispersion with the laser to transform the ligand and cause the nanoparticles to drop out of the dispersion and deposit onto the nanoparticles previously deposited out of the dispersion.
    Type: Grant
    Filed: February 8, 2021
    Date of Patent: May 28, 2024
    Assignee: The Curators of the University of Missouri
    Inventors: Heng Pan, Chinmoy Podder, Wan Shou, Xiaowei Yu
  • Patent number: 11988294
    Abstract: A powder admixture useful for making a sintered valve seat insert includes a first iron-base powder and second iron-base powder wherein the first iron-base powder has a higher hardness than the second iron-base powder, the first iron-base powder including, in weight percent, 1-2 % C, 10-25 % Cr, 5-20 % Mo, 15-25 % Co, and 30-60 wt. % Fe, and the second iron-base powder including, in weight %, 1-1.5 % C, 3-15 % Cr, 5-7 % Mo, 3-6 % W, 1-1.7 % V, and 60-85 % Fe. The powder admixture can be sintered to form a sintered valve seat insert optionally infiltrated with copper.
    Type: Grant
    Filed: April 29, 2021
    Date of Patent: May 21, 2024
    Assignee: L.E. Jones Company
    Inventors: Cong Yue Qiao, David M. Doll
  • Patent number: 11987859
    Abstract: Energy-efficient production of a ferritic hot-rolled strip (6) in an integrated casting-rolling plant (1), which modifies the known processes for producing a ferritic hot-rolled strip (6) in an integrated casting-rolling plant (1) so that the ferritic hot-rolled strip (6) can be produced significantly more energy-efficiently but nevertheless has good metallurgical properties and a good surface quality.
    Type: Grant
    Filed: December 14, 2021
    Date of Patent: May 21, 2024
    Assignee: PRIMETALS TECHNOLOGIES AUSTRIA GMBH
    Inventors: Heinz Fürst, Simon Grosseiber, Thomas Lengauer, Michael Zahedi