Patents Examined by Nazmun Nahar Shams
  • Patent number: 11705256
    Abstract: A neodymium-iron-boron permanent magnet, a preparation method and use thereof are disclosed. The neodymium-iron-boron permanent magnet has a composition represented by formula I: [mHR(1?m) (Pr25Nd75)]x(Fe100-a-b-c-dMaGabIncSnd)100-x-yBy formula I; where a is 0.995-3.493, b is 0.114-0.375, c is 0.028-0.125, d is 0.022-0.100; x is 29.05-30.94, y is 0.866-1.000; m is 0.02-0.05; HR is Dy and/or Tb; M is at least one selected from the group consisting of Co, Cu, Ti, Al, Nb, Zr, Ni, W and Mo.
    Type: Grant
    Filed: July 21, 2021
    Date of Patent: July 18, 2023
    Assignee: BAOTOU JINSHAN MAGNETIC MATERIAL CO., LTD.
    Inventors: Feng Xia, Yu Wang, Yanli Li, Yonghuai Feng, Chunguang Liu, Haiyuan Zhang, Jixiang Liu, Manyou Su, Gazhen Liu
  • Patent number: 11692256
    Abstract: Adding multiple solute elements could create fracture origin through formation of intermetallic compound due to bonding of added elements. While maintaining microstructure for activating non-basal dislocation movement, additive elements not to create fracture origin, but to promote grain boundary sliding are preferably found from among inexpensive and versatile elements. Provided is Mg-based wrought alloy material including two or more among group consisting of Mn, Zr, Bi, and Sn; and Mg and unavoidable constituents, having excellent room-temperature ductility and characterized by having finer crystal grain size in Mg parent phase during room-temperature deformation and in that mean grain size in matrix thereof is 20 ?m or smaller; rate of (?max??bk)/?max (maximum load stress (?max), breaking stress (?bk)) in stress-strain curve obtained by tension-compression test of the wrought material is 0.2 or higher; and resistance against breakage shows 200 kJ or higher.
    Type: Grant
    Filed: July 10, 2018
    Date of Patent: July 4, 2023
    Assignee: NATIONAL INSTITUTE FOR MATERIALS SCIENCE
    Inventors: Hidetoshi Somekawa, Yoshiaki Osawa
  • Patent number: 11692273
    Abstract: A method applies a titanium aluminide alloy on a substrate. The titanium aluminide alloy has a gamma phase proportion of at least 50% based on an overall composition of the titanium aluminide. The method includes: pretreating a surface of the substrate; heat treating titanium aluminide powder particles at a temperature range of 600° C. to 1000° C. to increase the proportion of the gamma phase; cold spraying the heat-treated powder particles onto the substrate or a part of the substrate to form a layer of titanium aluminide; and thermally post-treating the layer of titanium aluminide applied to the substrate.
    Type: Grant
    Filed: December 6, 2018
    Date of Patent: July 4, 2023
    Assignee: LUFTHANSA TECHNIK AG
    Inventors: Jan Oke Peters, Thomas Maria Gartner, Matthias Mecklenburg, Marcus Willi Rackel, Emine Bakan, Georg Mauer
  • Patent number: 11680304
    Abstract: A method for reducing and homogenizing residual stress of a metal frame based on elastic acoustic waves that includes determining an injection scheme of elastic acoustic waves based on residual stress distribution and material characteristics of a metal frame, where the injection scheme comprises at least one of the number of injection directions and corresponding injection direction(s), an excitation scheme and working parameters of the elastic acoustic waves; placing the metal frame in a substrate and fixing the inner and outer frames of the metal frame; assembling an excitation device for the elastic acoustic waves based on the determined excitation scheme of the elastic acoustic waves; injecting the acoustic waves into the metal frame from at least one direction; and performing the reduction and homogenization for multiple rounds if the reduction and homogenization of the residual stress of the metal frame in a single round does not meet the requirement.
    Type: Grant
    Filed: June 3, 2021
    Date of Patent: June 20, 2023
    Assignee: BEIJING INSTITUTE OF TECHNOLOGY
    Inventors: Chunguang Xu, Wenyuan Song, Peilu Li, Yuren Lu, Peng Yin, Shuangyi Li
  • Patent number: 11667983
    Abstract: A method for manufacturing a metal plate, the metal plate including a first surface and a second surface positioned on the opposite side of the first surface, may include a step of rolling a base metal having an iron alloy containing nickel to produce the metal plate. The metal plate may include particles containing as a main component an element other than iron and nickel. In a sample including the first surface and the second surface of the metal plate, the following conditions (1) and (2) regarding the particles may be satisfied: (1) The number of the particles having an equivalent circle diameter of 1 ?m or more is 50 or more and 3000 or less per 1 mm3 in the sample, and (2) The number of the particles having an equivalent circle diameter of 3 ?m or more is 50 or less per 1 mm3 in the sample.
    Type: Grant
    Filed: July 28, 2020
    Date of Patent: June 6, 2023
    Assignee: Dai Nippon Printing Co., Ltd.
    Inventors: Hiroki Oka, Chikao Ikenaga, Sachiyo Matsuura, Shogo Endo, Chiaki Hatsuta, Asako Narita
  • Patent number: 11655529
    Abstract: A Zr-based amorphous alloy and a manufacturing method thereof, wherein the Zr-based amorphous alloy includes a composition of (ZraHfbCucNidAle)100-XOx, wherein a, b, c, d, e, x are atomic percentages, and 49?a?55, 0.05?b?1, 31?c?38, 3?d?5, 7?e?10.5, and 0.05?x?0.5, wherein based on the volume of the alloy, the Zr-based amorphous alloy is cast into a rod-shaped sample having a diameter of 12-16 mm and a length of 60 mm, an amorphous content of 40%-95%, a strength of above 1800 MPa, and a fracture toughness of higher than 90 KPam1/2.
    Type: Grant
    Filed: April 20, 2018
    Date of Patent: May 23, 2023
    Inventors: Yi Li, Yinxiao Wang, Hongchuan Cai, Jinjiu Qiu
  • Patent number: 11649536
    Abstract: The invention relates to a method for producing a stamped component of motor vehicle bodywork or body structure from aluminium alloy comprising the steps of producing a metal sheet or strip of thickness between 1.0 and 3.5 mm in an alloy of composition (% by weight): Si: 0.60-0.85; Fe: 0.05-0.25; Cu: 0.05-0.30; Mn: 0.05-0.30; Mg: 0.50-1.00; Ti: 0.02-0.10; V: 0.00-0.10 with Ti+V?0.10, other elements each <0.05, and <0.15 in total, remainder aluminium, with Mg<?2.67×Si+2.87, dissolving and steeping, pre-tempering, maturation for between 72 hours and 6 months, stamping, tempering at a temperature of around 205° C. with a hold time between 30 and 170 minutes or tempering at a time-temperature equivalent, painting and “bake hardening” of the paints at a temperature of 150 to 190° C. for 15 to 30 minutes.
    Type: Grant
    Filed: April 3, 2018
    Date of Patent: May 16, 2023
    Assignee: CONSTELLIUM NEUF-BRISACH
    Inventors: Estelle Muller, Olivier Rebuffet, Guillaume Delgrange
  • Patent number: 11643542
    Abstract: In various embodiments, a water-based binder solution for use in additive manufacturing, includes a thermoplastic binder. The thermoplastic binder includes a first polymer strand having a weight average molecular weight (Mw) of from greater than or equal to 5,000 g/mol to less than or equal to 15,000 g/mol, a second polymer strand having a weight average molecular weight of from greater than or equal to 10,000 g/mol to less than or equal to 50,000 g/mol, and a third polymer strand having a weight average molecular weight of from greater than or equal to 1,000 g/mol to less than or equal to 5,000 g/mol. The binder solution further comprises from greater than or equal to 0.1 wt % to less than or equal to 5 wt % of a non-aqueous solvent having a boiling point of greater than 100° C.
    Type: Grant
    Filed: May 21, 2021
    Date of Patent: May 9, 2023
    Assignee: General Electric Company
    Inventors: Arunkumar Natarajan, William C. Alberts, Vadim Bromberg
  • Patent number: 11634793
    Abstract: A quasicrystalline material and a semiconductor device to which the quasicrystalline material is applied are disclosed. A quasicrystalline material is based on a quasicrystalline element having one or more axis of symmetry (e.g., a 2-fold axis, a 3-fold axis, a 5-fold axis, or a higher fold axes of symmetry). The quasicrystalline material is capable of phase changes between a quasicrystalline phase and an approximant crystalline phase having a further regular atom arrangement than the quasicrystalline phase. The quasicrystalline material that may be used as a phase change material and may be applied to a phase change layer of a semiconductor device.
    Type: Grant
    Filed: January 30, 2020
    Date of Patent: April 25, 2023
    Assignees: Samsung Electronics Co., Ltd., Industry-Academic Cooperation Foundation, Yonsei University
    Inventors: Eunsung Lee, Duseop Yoon, Joungeun Yoo, Dohyang Kim
  • Patent number: 11608551
    Abstract: New aluminum alloys are disclosed and generally include 0.6-1.4 wt. % Si, 0.25-0.90 wt. % Mg, wherein the ratio of wt. % Si to wt. % Mg is from 1.05:1 to 5.0:1, 0.25-2.0 wt. % Cu, 0.10-3.5 wt. % Zn, 0.01-1.0 wt. % Fe, up to 0.8 wt. % Mn, up to 0.25 wt. % Cr, up to 0.20 wt. % Zr, up to 0.20 wt. % V, and up to 0.15 wt. % Ti, wherein the total of Fe+Mn+Cr+Zr+V+Ti is not greater than 2.0 wt. %, the balance being aluminum and impurities. The new aluminum alloys may include Q phase precipitates. In some embodiments, the solvus temperature of the Q phase precipitates is not greater than 950° F.
    Type: Grant
    Filed: April 14, 2020
    Date of Patent: March 21, 2023
    Assignee: Howmet Aerospace Inc.
    Inventors: Jen C. Lin, Gabriele F. Ciccola, Santosh Prasad, Wei Wen, Raymond J. Kilmer
  • Patent number: 11565322
    Abstract: A component includes a multiplicity of individual powder particles of Mo, a Mo-based alloy, W or a W-based alloy that have been fused together to give a solid structure by a high-energy beam via an additive manufacturing method. The component has an oxygen content of not more than 0.1 at %. An additive manufacturing method includes producing the powder via the melt phase and providing a carbon content in the region of not less than 0.15 at %. The components are crack-free and have high grain boundary strength.
    Type: Grant
    Filed: September 24, 2018
    Date of Patent: January 31, 2023
    Assignee: Plansee SE
    Inventors: Gerhard Leichtfried, Bernhard Tabernig
  • Patent number: 11566311
    Abstract: An aluminum alloy foil has a composition containing 1.0% to 1.8% by mass of Fe, 0.01% to 0.10% by mass of Si, 0.005% to 0.05% by mass of Cu, and Mn regulated to be 0.01% by mass or less, with the balance Al and incidental impurities, wherein with regard to crystal grains surrounded by high inclination angle grain boundaries which are grain boundaries having a misorientation of 150 or more in analysis of crystal orientation per unit area using electron backscatter diffraction, an average grain size of the crystal grains is 5 m or less, and a maximum grain size of the crystal grains/the average grain size of the crystal grains <3.0, and when a thickness of the foil is 30 m, elongations in directions making 15, 450 and 90 with respect to a rolling direction are 25% or more respectively.
    Type: Grant
    Filed: September 6, 2017
    Date of Patent: January 31, 2023
    Assignee: MITSUBISHI ALUMINUM CO., LTD.
    Inventor: Takashi Suzuki
  • Patent number: 11555224
    Abstract: A process of producing a partially hardened metallic formed part comprises: heating a semi-finished product of hardenable hot-formable steel sheet to a hardening temperature; hot-forming the heated semi-finished product in a combined hot-forming cutting device into a three-dimensional formed part; cutting the formed part in the combined hot-forming cutting device; pressure-hardening the formed part in the hot-forming cutting device into a hardened formed part such that a first partial region is hardened by rapid cooling and that a second partial region of the formed part is heat-treated so as to comprise a greater ductility and a lower strength than the first partial region, wherein the operation of cutting the formed part takes place at least in one of the first and second partial region. A combined hot-forming cutting device can be used to produce a metallic formed part.
    Type: Grant
    Filed: January 13, 2020
    Date of Patent: January 17, 2023
    Assignee: WEBA WERKZEUGBAU BETRIEBS GMBH
    Inventors: Johannes Graf, Klaus Weber
  • Patent number: 11549164
    Abstract: Provided is a hydrogen storage alloy including a ternary alloy of titanium (Ti), iron (Fe), and vanadium (V), wherein V sites in the ternary alloy correspond to some of Ti sites in a binary TiFe alloy including Ti and Fe, and some of Fe sites in the binary TiFe alloy.
    Type: Grant
    Filed: December 22, 2020
    Date of Patent: January 10, 2023
    Assignee: Korea Institute of Science and Technology
    Inventors: Young-Su Lee, Young Whan Cho, Jae-Hyeok Shim, Jin-Yoo Suh, Jihyun Hong, Jee Yun Jung, June Hyung Kim, Mohammad Faisal
  • Patent number: 11535918
    Abstract: An object of the present disclosure is to provide a method for manufacturing an aluminum alloy plastically-processed article, capable of preventing a burning crack from occurring due to processing heat generated during plasticity processing while maintaining a solution-treatment temperature of an aluminum alloy material for ensuring a mechanical strength thereof. A method for manufacturing an aluminum alloy plastically-processed article, includes a step of performing a solution treatment for an aluminum alloy material by heating and maintaining the aluminum alloy material at a solution-treatment temperature, a step of performing plasticity processing for the aluminum alloy material subjected to the solution treatment, and steps of cooling the plastically-processed aluminum alloy material at a time at which the step of the plasticity processing is completed, and aging the cooled aluminum alloy material.
    Type: Grant
    Filed: November 17, 2020
    Date of Patent: December 27, 2022
    Assignees: TOYOTA JIDOSHA KABUSHIKI KAISHA, KOBE STEEL, LTD.
    Inventors: Kazuhiro Suzuki, Takehito Kobayashi, Masayuki Isogawa, Katsuya Yoshida, Chihiro Asai, Masahiro Yamada, Masayuki Hori
  • Patent number: 11529683
    Abstract: A production method of particulate materials, through centrifugal atomization (CA) is disclosed. The method is suitable for obtaining fine spherical powders with exceptional morphological quality and extremely low content, or even absence, of nonspherical shape particles and internal voids. An appropriate cost effective method for industrial scale production of metal alloy, intermetallic, metal matrix composite or metal-like material powders in large batches is also disclosed. The atomization technique can be extended to other than the centrifugal atomization with rotating element techniques.
    Type: Grant
    Filed: July 29, 2019
    Date of Patent: December 20, 2022
    Assignee: INNOMAQ 21, S.L.
    Inventor: Isaac Valls Angles
  • Patent number: 11525175
    Abstract: The present invention is applicable to the technical field of material processing and provides an aluminum alloy and a preparation method thereof. The preparation method of the aluminum alloy includes: weighing raw material components according to a preset weight ratio; melting the weighed raw materials, sequentially performing refinement, standing, slag removal, degassing and filtering, and then performing horizontal casting to obtain an aluminum alloy ingot; homogenizing the ingot; heating the ingot to 440-500° C., and placing the ingot in an extruder with an extrusion ratio of 30-100 for extrusion treatment; annealing the extruded blank; heating the annealed blank to 440-480° C. for deformation treatment, and controlling the deformation amount in the thickness direction to be 12%-28%; carrying out solution treatment on the deformed blank; and subjecting the blank after the solution treatment to artificial aging treatment.
    Type: Grant
    Filed: January 7, 2020
    Date of Patent: December 13, 2022
    Assignee: Guangdong Hoshion Industrial Aluminum Co., Ltd.
    Inventors: Xiaoli Ding, Jie Luo, Zhicheng Liu, Jianxiang Li, Zhongxin Wang, Qiang Ren
  • Patent number: 11519063
    Abstract: Methods of fabricating objects using additive manufacturing are provided. The methods create in situ dispersoids within the object. The methods are used with refractory alloy powders which are pretreated to increase the oxygen content to between 500 ppm and 3000 ppm or to increase the nitrogen content to between 250 ppm and 1500 ppm. The pretreated powders are then formed into layers in an environmentally controlled chamber of an additive manufacturing machine. The environmentally controlled chamber is adjusted to have between 500 ppm and 200 ppm oxygen. The layer of pretreated powder is then exposed to a transient moving energy source for melting and solidifying the layer; and creating in situ dispersoids in the layer.
    Type: Grant
    Filed: September 17, 2020
    Date of Patent: December 6, 2022
    Inventor: Youping Gao
  • Patent number: 11518084
    Abstract: The invention relates to a device (100) for the additive manufacture of three-dimensional workpieces, in particular a 3D metal printer, comprising a print head (1) and a device (40) for generating an inert atmosphere (22) within the print head (1) by means of a gas (55), in particular inert gas, wherein the print head (1) comprises a housing (3), a device (28) for feeding a metal (14), a piston (5), a reservoir (7) with an outlet opening (10) and an actuator device (12) for displacing the piston (5), wherein the reservoir (7) has a melt region (20) and a displacement body chamber (21) for a liquid phase (8) of the metal (14), wherein the melt region (20) adjoins the inert atmosphere (22) and is connected to the displacement body chamber (21) such that, as a result of the displacement of the piston (5), the liquid phase (8) of the metal (14) can be caused to pass through the outlet opening (10).
    Type: Grant
    Filed: October 15, 2018
    Date of Patent: December 6, 2022
    Assignee: Robert Bosch GmbH
    Inventors: Benjamin Schweizer, Eberhard Maier
  • Patent number: 11512376
    Abstract: When a T1-tempered aluminum alloy extrusion is subjected to plastic working and thus formed into a product, crack occurrence is prevented during plastic working, and tensile residual stress of the product is reduced to improve stress corrosion cracking resistance. A T1-tempered 7000-series aluminum alloy extrusion is heated to a temperature range of 150° C. or higher, and then subjected to plastic working within the temperature range, and then cooled, and then subjected to artificial temper aging. An integral value (F140) of (T(t)?140)2 is controlled to 5×105 (° C.2·s) or less in a section of t1?t?t2, where t is time (s) from heating start, T(t) is temperature (° C.) of the extrusion at time t, t1 is time before the extrusion reaches 140° C. in a heating step, and t2 is time before the extrusion reaches 140° C. again in a cooling step.
    Type: Grant
    Filed: July 10, 2020
    Date of Patent: November 29, 2022
    Assignee: Kobe Steel, Ltd.
    Inventor: Hiroaki Hosoi