Patents Examined by Nicholas Wang
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Patent number: 11752554Abstract: According to aspects of the embodiments, there is provided method and system of using a roller-based deposition process to place two or more powders at some level of precision to build a multi-material, functionally-graded part. Instead of formulating a liquid ink by dispersing the powder feedstocks (metal or ceramic) in some binder-solvent mixture, there is detailed the use of two different types of fluid deposited in a digital manner on the roller surface. The two different types of fluids create a “wetted pixel” that can then capture a specific powder type with an affinity only to that fluid. Alternatives such as electrostatics, electrophotography, and the like are also provided to be used exclusively or with fluids to create an affine pixel to a particular powder type.Type: GrantFiled: December 24, 2020Date of Patent: September 12, 2023Assignee: Xerox CorporationInventors: Jerome Unidad, Kathryn F. Murphy
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Patent number: 11739393Abstract: A method for producing a steel component from a flat steel sheet is provided. The produced steel component includes a substrate and a coating. The method ensures that the steel component has an Hdiff content below a certain level. The low Hdiff content minimizes the risk of hydrogen-induced cracking of the steel component after hot forming, including during subsequent use of the steel component. The Hdiff content in the hot-formed steel component is ensured to be below a certain level by selecting furnace parameters depending on the rolling degree and the sheet thickness of the flat steel sheet.Type: GrantFiled: October 11, 2018Date of Patent: August 29, 2023Assignees: ThyssenKrupp Steel Europe AG, ThyssenKrupp AGInventors: Janko Banik, Maria Köyer, Dirk Rosenstock, Manuela Ruthenberg
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Patent number: 11735755Abstract: Herein disclosed is a method of manufacturing comprises depositing a composition on a substrate slice by slice to form an object; heating in situ the object using electromagnetic radiation (EMR); wherein said composition comprises a first material and a second material, wherein the second material has a higher absorption of the radiation than the first material. In an embodiment, the EMR has a wavelength ranging from 10 to 1500 nm and the EMR has a minimum energy density of 0.1 Joule/cm2. In an embodiment, the EMR comprises UV light, near ultraviolet light, near infrared light, infrared light, visible light, laser, electron beam. In an embodiment, said object comprises a catalyst, a catalyst support, a catalyst composite, an anode, a cathode, an electrolyte, an electrode, an interconnect, a seal, a fuel cell, an electrochemical gas producer, an electrolyser, an electrochemical compressor, a reactor, a heat exchanger, a vessel, or combinations thereof.Type: GrantFiled: November 5, 2019Date of Patent: August 22, 2023Assignee: UTILITY GLOBAL, INC.Inventors: David R. Hall, Matthew Dawson, Nicholas Farandos, Jin Dawson
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Patent number: 11725263Abstract: A series of alloys of Co, Ni, Al, W, Ta, and Cr, wherein the alloy comprises a solid solution of gamma and gamma prime alloy phases, the Ni content is greater than 25% at. %, the Al content is greater than 10 at. %, the Cr content is greater than 2 at. %, and the Ni:Co ratio is between 0.5 and 1.5. In one or more examples, the alloy further comprises one or more of C, B, and a reactive element metal. Embodiments of the alloy simultaneously possess a high solvus temperature, a high fraction of the strengthening ??-L12 phase, good oxidation resistance and highly favorable solidification characteristics.Type: GrantFiled: April 4, 2019Date of Patent: August 15, 2023Assignee: THE REGENTS OF THE UNIVERSITY OF CALIFORNIAInventors: Tresa M. Pollock, Colin A. Stewart, Sean P. Murray, Carlos G. Levi
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Patent number: 11718887Abstract: Disclosed is a ferritic stainless hot-rolled annealed steel sheet with excellent impact properties of 6 mm or more in thickness and a manufacturing method thereof. A ferritic stainless steel with excellent impact toughness according to an embodiment of the present disclosure includes, in percent (%) by weight of the entire composition, C: more than 0 and 0.01% or less, Si: 0.8% or less, Mn: 0.5% or less, Cr: 10 to 14%, Ti: 0.01 to 0.45%, N: more than 0 and 0.015% or less, the remainder of iron (Fe) and other inevitable impurities, and an average misorientation between grains of microstructure is 0.6 to 1.1°.Type: GrantFiled: September 12, 2018Date of Patent: August 8, 2023Assignee: POSCO CO., LTDInventor: Jung Hyun Kong
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Patent number: 11712842Abstract: A method, of manufacturing a series of objects is disclosed. In the method, a layer of a manufacturing medium is provided. Portions of the layer of the medium, are bond together at at least edge regions of the layer to form a support portion. The support portion is lowered while gripping the support portion by the edge regions of the layer. A further layer of the medium is provided supported by the support portion. Portions of the further layer of the medium are selectively bound to form at least an object portion. An apparatus for performing the method is also disclosed.Type: GrantFiled: November 18, 2015Date of Patent: August 1, 2023Assignee: DIGITAL METAL ABInventors: Bo-Göran Andersson, Magnus Burgemeister
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Patent number: 11703806Abstract: A method and device for manufacturing a bevelled stone, particularly for a timepiece are disclosed. A precursor is produced from a mixture of at least one material in powder form with a binder. The method includes pressing the precursor so as to form a green body, using a top die and a bottom die comprising a protruding rib, sintering the green body so as to form a body of the future stone in at least one material, the body including a peripheral face and a bottom face provided with a groove, and machining the body including a substep of planning the peripheral face up to the groove, such that an inner wall of the groove forms at least a flared part of the peripheral face of the stone.Type: GrantFiled: June 5, 2020Date of Patent: July 18, 2023Assignee: Comadur SAInventors: Bruno Besutti, Sebastien Retrouvey, Sebastien Midol
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Patent number: 11697857Abstract: A method of making a forged, martensitic, stainless steel alloy is provided. The alloy is a forged preform of martensitic, pitting corrosion resistant stainless steel alloy comprising, by weight: 12.0 to 16.0 percent chromium; greater than 16.0 to 20.0 percent cobalt, 6.0 to 8.0 percent molybdenum, 1.0 to 3.0 percent nickel, 0.02 to 0.04 percent carbon; and the balance iron and incidental impurities. The alloy has a microstructure that comprises a retained austenite phase less than or equal to 2 percent by volume of the microstructure. The method heats the preform to a solutionizing temperature to form a solutionized microstructure. The preform is cooled with a liquid to room temperature. The preform is immersed in a cryo-liquid to transform the retained austenite phase in the microstructure to martensite. The preform is heated to a temperature of less than 600° F. for a time sufficient to form a tempered forged preform.Type: GrantFiled: March 9, 2021Date of Patent: July 11, 2023Assignee: General Electric CompanyInventor: Theodore Francis Majka
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Patent number: 11697151Abstract: New shape-cast 7xx aluminum alloys products are disclosed. The new shape-cast products may include from 3.0 to 8.0 wt. % Zn, from 1.0 to 3.0 wt. % Mg, where the wt. % Zn exceeds the wt. % Mg, from 0.35 to 1.0 wt. % Cu, where the wt. % Mg exceeds the wt. % Cu, from 0.05 to 0.30 wt. % V, from 0.01 to 1.0 wt. % of at least one secondary element (Mn, Cr, Zr, Ti, B, and combinations thereof), up to 0.50 wt. % Fe, and up to 0.25 wt. % Si, the balance being aluminum and other elements, wherein the aluminum casting alloy include not greater than 0.05 wt. % each of the other elements, and wherein the aluminum casting alloy includes not greater than 0.15 wt. % in total of the other elements.Type: GrantFiled: August 24, 2020Date of Patent: July 11, 2023Assignee: ALCOA USA CORP.Inventors: Xinyan Yan, Eider Simielli, Jen C. Lin, Wenping Zhang, James Daniel Bryant
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Patent number: 11692243Abstract: Disclosed is a high-strength free-cutting leadless copper alloy with excellent machinability and corrosion-resistance. The free-cutting leadless copper alloy contains 58 to 70 wt % of copper (Cu), 0.5 to 2.0 wt % of tin (Sn), 0.1 to 2.0 wt % of silicon (Si), a balance amount of zinc (Zn), and inevitable impurities but does not contain lead.Type: GrantFiled: June 4, 2019Date of Patent: July 4, 2023Assignee: Poongsan CorporationInventors: Bo Min Jeon, Won Seok Jeong, Won Shin Kwak
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Patent number: 11688550Abstract: Systems and methods for forming a magnetically-enabled part via additive manufacturing. The method includes depositing a layer of additive manufacturing material on a build plate, melting or sintering the layer of additive manufacturing material, depositing additional layers of additive manufacturing material on previous layers of additive manufacturing material, the additive manufacturing material of at least some of the additional layers being magnetically permeable, and melting or sintering the additional layers of additive manufacturing material such that the magnetically-enabled part has a transition region including at least some of the magnetically permeable additive manufacturing material.Type: GrantFiled: October 20, 2020Date of Patent: June 27, 2023Assignee: Honeywell Federal Manufacturing & Technologies, LLCInventors: Jonathan Douglas Hatch, Bob Dearth, Ida Sanchez, Francisco Garcia-Moreno
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Patent number: 11674194Abstract: The purpose of one aspect of the present disclosure is to provide: a cold rolled steel sheet for a flux-cored wire, having excellent low temperature toughness, welding workability and processability; and a manufacturing method thereof. One embodiment of the present disclosure provides: a cold rolled steel sheet for a flux-cored wire, comprising, by wt %, 0.005-0.10% of C, 0.05-0.25% of Mn, 0.05% or less of Si (excluding 0%), 0.0005-0.01% of P, 0.008% or less of S (excluding 0%), 0.005-0.06% of Al, 0.0005-0.003% of N, 0.8-1.7% of Ni, 0.1-0.5% of Cr, and a balance of Fe and inevitable impurities, and having 0.10-0.75 of WN defined by Relationship 1 below; and a manufacturing method therefor. WN=(31×C+0.5×Mn+20×Al)×(Ni)×(0.6×Cr).Type: GrantFiled: July 5, 2018Date of Patent: June 13, 2023Assignee: POSCO CO., LTDInventors: Jai-Ik Kim, Min-Gwan Seong, Jin-A Kim
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Patent number: 11676748Abstract: A method of producing anisotropic magnetic powders comprising obtaining a precipitate containing an element R, iron and lanthanum from a solution including R, iron and lanthanum, wherein R is at least one selected from the group consisting of Sc, Y, Pr, Nd, Pm, Sm, Gd, Tb, Dy, Ho, Er, Tm and Lu; obtaining an oxide containing R, iron and lanthanum from the precipitate; treating the oxide with a reducing gas to obtain a partial oxide; obtaining alloy particles by reduction diffusion of the partial oxide at a temperature in the range of 920° C. to 1200° C.; and nitriding the alloy particles to produce an anisotropic magnetic powder represented by the following general formula: Rv-xFe(100-v-w-z)NwLaxWz, where 3?v?x?30, 5?w?15, 0.08?x?0.3, and 0?z?2.5.Type: GrantFiled: December 22, 2016Date of Patent: June 13, 2023Assignee: NICHIA CORPORATIONInventor: Hisashi Maehara
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Patent number: 11654490Abstract: According to examples, an apparatus may include a build platform and a chamber. The chamber may support a layer forming station including a spreading component to spread a layer of build material particles onto the build platform and an agent delivery component to apply fusing agent onto selected locations on the spread layer of build material particles and a heating station including a heating component to apply energy onto the spread layer of build material particles and the applied fusing agent, in which the heating station is separated from the layer forming station. The apparatus may also include an actuator to move the chamber with respect to the build platform or vice versa while maintaining the separation between the layer forming station and the heating station.Type: GrantFiled: April 18, 2017Date of Patent: May 23, 2023Assignee: Hewlett-Packard Development Company, L.P.Inventors: Christopher Paul Schodin, Krzysztof Nauka
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Patent number: 11649537Abstract: Provided are Ce/Co/Cu permanent magnet alloys containing certain refractory metals, such as Ta and/or Hf, and optionally Fe which represent economically more favorable alternative to Sm-based magnets with respect to both material and processing costs and which retain and/or improve magnetic characteristics useful for GAP MAGNET applications.Type: GrantFiled: December 10, 2018Date of Patent: May 16, 2023Assignee: Iowa State University Research Foundation, Inc.Inventors: Andriy Palasyuk, Tej Nath Lamichhane, Olena Palasyuk, Vladimir Antropov, Paul C. Canfield, Ralph W. McCallum
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Patent number: 11634784Abstract: Disclosed are a high-strength ultra-thick steel material and a method for manufacturing same. The high-strength ultra-thick steel material comprises in weight % 0.04-0.1% of C, 1.2-2.0% of Mn, 0.2-0.9% of Ni, 0.005-0.04% of Nb, 0.005-0.03% of Ti and 0.1-0.4% of Cu, 100 ppm or less of P and 40 ppm or less of S with a balance of Fe, and inevitable impurities, and comprises, in a subsurface area up to t/10 (t hereafter being referred to as the thickness of the steel material), polygonal ferrite of 50 area % or greater (including 100 area %) and bainite of 50 area % or less (including 0 area %) as microstructures.Type: GrantFiled: December 20, 2017Date of Patent: April 25, 2023Assignee: POSCO CO., LTDInventors: Hak-Cheol Lee, Sung-Ho Jang
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Patent number: 11623279Abstract: An additive manufacturing device includes a recoater configured to push powder onto a build platform. The recoater defines an advancing direction for pushing powder. A gas mover is mounted to the recoater and is configured to flow gas to remove powder from the build platform as the recoater moves along the advancing direction.Type: GrantFiled: June 3, 2019Date of Patent: April 11, 2023Assignee: Hamilton Sundstrand CorporationInventor: David W. Morganson
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Patent number: 11613792Abstract: A method of forming a coating of an Al—Zn—Si—Mg alloy on a steel strip to form an Al—Zn—Mg—Si coated steel strip is disclosed. The method includes the steps of dipping steel strip into a bath of molten Al—Zn—Si—Mg alloy and forming a coating of the alloy on exposed surfaces of the steel strip and cooling the coated strip with cooling water. The cooling step includes controlling the p H of cooling water to be in a range of pH 5-9. Particular embodiments focus on Al—Zn—Si—Mg alloys that contain the following elements in % by weight: Zn: 2 to 19, Si: 0.01 to 2, Mg: 1 to 10, and Balance Al and unavoidable impurities.Type: GrantFiled: August 15, 2018Date of Patent: March 28, 2023Assignee: Bluescope Steel LimitedInventors: Wayne Andrew Renshaw, Aaron Kiffer Neufeld, Ross McDowall Smith, Geoff Tapsell
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Patent number: 11609281Abstract: A method includes producing an amorphous precursor to a nanocomposite, the amorphous precursor comprising a material that is substantially without crystals not exceeding 20% volume fraction; performing devitrification of the amorphous precursor, wherein the devitrification comprises a process of crystallization; forming, based on the devitrification, the nanocomposite with nano-crystals that contains an induced magnetic anisotropy; tuning, based on one or more of composition, temperature, configuration, and magnitude of stress applied during annealing and modification, the magnetic anisotropy of the nanocomposite; and adjusting, based on the tuned magnetic anisotropy, a magnetic permeability of the nanocomposite.Type: GrantFiled: November 14, 2018Date of Patent: March 21, 2023Assignee: Carnegie Mellon UniversityInventors: Alex M. Leary, Paul R. Ohodnicki, Michael E. McHenry, Vladimir Keylin, Joseph Huth, Samuel J. Kernion
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Patent number: 11597982Abstract: A process of producing a fine-grained austenitic stainless steel, the process comprising a step of subjecting a fine-grained austenitic stainless steel comprising: C: 0.15 wt % or less, Si: 1.00 wt % or less, Mn: 2.0 wt % or less, Ni: 6.0 to 14.0 wt %, Cr: 16.0 to 22.0 wt %, and Mo: 3.0 wt % or less, with the balance being Fe and inevitable impurities, and having an average grain size of 10 ?m or lower, to an annealing treatment at a temperature from 600° C. to 700° C. for 48 hours or longer.Type: GrantFiled: September 23, 2019Date of Patent: March 7, 2023Assignee: JAPAN ATOMIC ENERGY AGENCYInventors: Noriaki Hirota, Tomoaki Takeuchi, Hiroko Nakano, Atsushi Kikuchi